Siemens SINAMICS DCM Operating Instructions Manual
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Siemens SINAMICS DCM Operating Instructions Manual

Commutation reactors
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SINAMICS drives
SINAMICS DCM
Commutation reactors
Operating Instructions
Edition
11/2013
Answers for industry.

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  • Page 1 SINAMICS drives SINAMICS DCM Commutation reactors Operating Instructions Edition 11/2013 Answers for industry.
  • Page 3 SINAMICS DCM commutating reactors Safety notes Description Mechanical installation SINAMICS ___________________ Electrical installation ___________________ SINAMICS DCM commutating Configuring reactors ___________________ Technical data Operating Instructions ___________________ Dimension drawings ___________________ Appendix 11/2013 A5E32621741B...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Electrical installation..........................17 Configuring ............................23 Commutating reactor rectifier assignment ................... 23 Technical data ............................25 Dimension drawings ..........................33 Appendix............................... 67 Customer Service......................... 67 Environment ..........................68 Standards, certifications ....................... 69 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 6 Table of contents SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...

  • Page 7: Safety Notes

    4. Ground and short-circuit. 5. Cover or enclose adjacent components that are still live. Note Use of copper cables for a UL-approved system For a UL-approved system use 60/75°C copper conductors only. SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...

  • Page 8: Safety And Application Instructions

    ● The plant-specific assembly and safety guidelines are observed and personal protection equipment is used. ● Unqualified personnel are forbidden from using these machines and working near them. SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 9 Note Support by Siemens service centers We recommend engaging the support and services of your local Siemens service center for all planning, installation, commissioning and maintenance work. SINAMICS DCM commutating reactors...
  • Page 10 Safety notes 1.2 Safety and application instructions SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...

  • Page 11: Description

    The 1-phase commutating reactors are designed as 4% commutating reactors in accordance with the field power sections of the SINAMICS DCM from AC 3 A to AC 85 A. The rated voltage is 400 V at 50 Hz or 480 V at 60 Hz.
  • Page 12 Description SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...

  • Page 13: Mechanical Installation

    The reactor must be installed in accordance with safety regulations (e.g. EN, DIN, VDE) as well as all other applicable national or local regulations. Grounding, conductor dimensioning, and the appropriate short-circuit protection measures must be carried out correctly in order to ensure operational safety. SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 14 • In order to prevent the reactor from becoming deformed, no horizontal forces may be exerted on the lifting eyes. • Do not lift the reactor at the connecting lugs. Figure 3-1 Lifting the reactor SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 15 4GK11; 4FK14; 4LK00; 4DK11; 4GK05; 4GK06; 4FK11; 4FK12; 4KK00; 4KK01; 4GK07; 4GK08; 4DK13; 4DK14; 4GK12; 4FK15; 4KK04; 4GK13; 4FK16; 4FK17; 4LK01; 4KK05; 4GK14; 4KK06; 4GK15; 4FK18; 4DK15; 4LK02; 4GK16; 4GK17; 4LK03; 4MK00; 4KK07 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 16 Mechanical installation SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...

  • Page 17: Electrical Installation

    Note EMC-compliant installation When the commutating reactors are connected, observe the installation notes for the EMC- conform assembly of drives in the SINAMICS DCM DC Converter Operating Instructions. Note Strain relief Connection cables or busbars must be fixed near the commutating reactor so that no forces act on the terminals and connection lugs.
  • Page 18 When commutating reactors with SCCR of 20 ms and 100 ms are deployed, semiconductor fuses must be installed in the rectifier system upstream of the reactor. These interrupting times are then achieved by the semiconductor fuses that are normally used. SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 19 4GK14; 4KK06; 4GK15; 4FK18; 4DK15; 4LK02; 4GK16; 4GK17; 4LK03; 4MK00; 4KK07 Screw Cable lug or busbar Spring lock washer / conical spring washer 5 Disk Flat connection (connection lug) Figure 4-3 Connecting lug SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 20 4FK12; 4KK00; 4KK01; 4GK07; 4GK08; 4FK13; 4DK12; 4KK02; 4GK10; 4KK03; 4GK11; 4FK14; 4LK00; 4GK12; 4KK04; 4LK01; 4DK13; 4DK14; 4FK15; 4GK13; 4FK16; 4FK17; 4KK05; 4GK14; 4KK06; 4GK15; 4FK18; 4DK15; 4LK02; 4GK16; 4GK17; 4LK03; 4MK00; 4KK07 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 21 1-phase commutating reactors protective conductor connection For 1-phase commutating reactors, the protective conductor connection is provided as screwed connection for pin or ring cable lug. See also Chapter Dimension drawings (Page 33). SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 22 Electrical installation SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...

  • Page 23: Configuring

    498 A 6RX1800-4FK10 6RX1800-4DK10 6RA8087-6F... 705.5 A 6RX1800-4FK12 6RX1800-4DK11 6RA8091-6F.. 996 A 6RX1800-4FK14 6RX1800-4DK12 3-ph. 575 V AC 6RA8025-6G... 49.8 A 6RX1800-4GK00 6RX1800-4FK02 6RA8031-6G... 103.75 A 6RX1800-4GK01 6RX1800-4FK04 6RA8075-6G... 174.3 A 6RX1800-4GK02 6RX1800-4FK05 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 24 1577 A 6RX1800-4LK02 6RX1800-4KK05 3-ph. 950 V AC 6RA8096-4M... 1826 A 6RX1800-4MK00 6RX1800-4LK03 1-phase commutating reactors assignment The 1-phase commutating reactors are selected based on the field rated current of the SINAMICS DCM. SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...

  • Page 25: Technical Data

    (e.g. EN 61800-5-1) are defined. In this case, the protective conductor ensures that no dangerous voltages/currents can act at the mounting surfaces. The complete reactor must be considered as being an active part. SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 26 Technical data Derating Figure 6-1 Derating as a function of the ambient temperature Figure 6-2 Derating as a function of the installation altitude SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 27 Technical data Inductance curve Rated inductance Rated current of the commutating rated reactor Inductance at I Current in the commutating reactor Figure 6-3 Typical inductance curve SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 28 0.018 mH 369.3 W 591.9 W 75 kA 210.7 kg 1000 V (200 ms) 4DK15 2490 A 3000 A 0.012 mH 587.3 W 1038.3 W 75 kA 205.6 kg 1000 V (200 ms) SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 29 0.019 mH 464.7 W 819.9 W 75 kA 164.2 kg 1000 V (200 ms) 4FK18 2324 A 2800 A 0.015 mH 671.8 W 1056.7 W 75 kA 258.2 kg 1000 V (200 ms) SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 30 0.020 mH 534.6 W 1073.7 W 75 kA 303.0 kg 1000 V (200 ms) 4GK17 2324 A 2800 A 0.018 mH 556.2 W 1110.0 W 75 kA 321.6 kg 1000 V (200 ms) SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 31 0.039 mH 479.4 W 1059.6 W 75 kA 308.5 kg 1000 V (200 ms) 4LK03 1826 A 2200 A 0.033 mH 585.6 W 1269.0 W 75 kA 372.5 kg 1000 V (200 ms) SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 32 1.270 mH 9 W 49 W 10 kA 5.2 kg 600 V (20 ms) 4DE07 85 A 85 A 0.600 mH 13 W 67 W 15 kA 9.6 kg 600 V (20 ms) SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...

  • Page 33: Dimension Drawings

    Dimension drawings Dimensions in mm Type: 6RX1800-4DK00, 6RX1800-4FK00 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 34 Dimension drawings Type: 6RX1800-4DK01 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 35 Dimension drawings Type: 6RX1800-4FK01 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 36 Dimension drawings Type: 6RX1800-4DK02, 6RX1800-4FK02 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 37 Dimension drawings Type: 6RX1800-4GK00, 6RX1800-4DK03, 6RX1800-4FK03 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 38 Dimension drawings Type: 6RX1800-4DK04 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 39 Dimension drawings Type: 6RX1800-4FK04 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 40 Dimension drawings Type: 6RX1800-4GK01 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 41 Dimension drawings Type: 6RX1800-4DK05, 6RX1800-4FK05, 6RX1800-4DK06 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 42 Dimension drawings Type: 6RX1800-4GK02, 6RX1800-4FK06 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 43 Dimension drawings Type: 6RX1800-4DK07 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 44 Dimension drawings Type: 6RX1800-4DK08, 6RX1800-4FK07, 6RX1800-4FK08 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 45 Dimension drawings Type: 6RX1800-4GK03, 6RX1800-4DK10 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 46 Dimension drawings Type: 6RX1800-4FK10, 6RX1800-4GK04 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 47 Dimension drawings Type: 6RX1800-4DK11 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 48 Dimension drawings Type: 6RX1800-4GK05, 6RX1800-4GK06, 6RX1800-4FK11, 6RX1800-4FK12 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 49 Dimension drawings Type: 6RX1800-4KK00, 6RX1800-4KK01, 6RX1800-4GK07, 6RX1800-4GK08 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 50 Dimension drawings Type: 6RX1800-4FK13, 6RX1800-4DK12 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 51 Dimension drawings Type: 6RX1800-4KK02, 6RX1800-4GK10, 6RX1800-4KK03, 6RX1800-4GK11, 6RX1800-4FK14 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 52 Dimension drawings Type: 6RX1800-4LK00 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 53 Dimension drawings Type: 6RX1800-4DK13 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 54 Dimension drawings Type: 6RX1800-4DK14, 6RX1800-4GK12, 6RX1800-4FK15 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 55 Dimension drawings Type: 6RX1800-4KK04, 6RX1800-4GK13, 6RX1800-4FK16, 6RX1800-4FK17 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 56 Dimension drawings Type: 6RX1800-4LK01, 6RX1800-4KK05, 6RX1800-4GK14, 6RX1800-4KK06, 6RX1800-4GK15, 6RX1800-4FK18, 6RX1800-4DK15 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 57 Dimension drawings Type: 6RX1800-4LK02, 6RX1800-4GK16, 6RX1800-4GK17 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 58 Dimension drawings Type: 6RX1800-4LK03, 6RX1800-4MK00, 6RX1800-4KK07 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 59 Dimension drawings Type: 6RX1800-4DE00 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 60 Dimension drawings Type: 6RX1800-4DE01 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 61 Dimension drawings Type: 6RX1800-4DE02 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 62 Dimension drawings Type: 6RX1800-4DE03 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 63 Dimension drawings Type: 6RX1800-4DE04 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 64 Dimension drawings Type: 6RX1800-4DE05 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 65 Dimension drawings Type: 6RX1800-4DE06 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 66 Dimension drawings Type: 6RX1800-4DE07 SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...

  • Page 67: Appendix

    Technical Support Our technical support can provide you with technical assistance for products, systems, and solutions: German (www.siemens.de/automation/support-request) English (www.siemens.com/automation/support-request) Central hotlines for SINAMICS DCM technical support European and African time Phone: +49 (0)911 895 7222 8:00 to 17:00 CET zone Fax: +49 (0)911 895 7223 email (mailto:support.automation@siemens.com)

  • Page 68: Environment

    A.2 Environment Environment Siemens feels a responsibility to play a role in protecting our environment and saving our valuable natural resources. This is true for both our production and our products. Even during development, we consider any possible environmental impact of future products/systems.

  • Page 69: Standards, Certifications

    Restriction of Hazardous Substances REACH Registration, Evaluation, Authorisation and Restriction of Chemicals CSA 22.2 No. 66 Low Voltage Transformers - Part 1: General Requirements UL5085-1 Low Voltage Transformers - Part 1: General Requirements SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 70 Appendix A.3 Standards, certifications SINAMICS DCM commutating reactors Operating Instructions, 11/2013, A5E32621741B...
  • Page 72 Siemens AG Subject to change Industry Sector A5E32621741B P.O. Box 48 48 © Siemens AG 2013 90026 NUREMBERG GERMANY DC Converters SINAMICS DCM www.siemens.com/automation...

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