Omron Q2A-A Series Installation & Operation Instructions
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Omron Q2A-A Series Installation & Operation Instructions

Omron Q2A-A Series Installation & Operation Instructions

200 v class 0.55 kw to 110 kw, 400 v class 0.55 kw to 315 kw
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Q2A
Driving Quality
Installation & Operation Instructions
Item code: Q2A-Axxxx-xxx
200 V class 0.55 kW to 110 kW
400 V class 0.55 kW to 315 kW

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Summary of Contents for Omron Q2A-A Series

  • Page 1 Driving Quality Installation & Operation Instructions Item code: Q2A-Axxxx-xxx 200 V class 0.55 kW to 110 kW 400 V class 0.55 kW to 315 kW...

  • Page 2: General Information

    1 English English ◆ General Information Do not use this manual as a replacement for the Technical Manual. The products and specifications given in this manual and the manual contents can change without notice to make the product and manual better. Be sure to always use the most recent version of this manual.
  • Page 3 1 English WARNING Electrical Shock Hazard. Do not make changes to the drive body or drive circuitry. Failure to obey can cause death or serious injury and will void warranty. The manufacturer is not responsible for changes to the product made by the user. WARNING Electrical Shock Hazard.

  • Page 4: Moving The Drive

    1 English NOTICE Do not connect or operate damaged equipment or equipment with missing parts. Failure to obey can cause damage to the drive and connected equipment. NOTICE Install fuses and an RCM/RCD. Failure to obey can cause damage to the drive. NOTICE Do not use unshielded wire for control wiring.

  • Page 5: User Interface Elements

    1 English ◆ User Interface Elements Figure 1.1 Keypad Table 1.1 Keypad Components and Functions Symbol Name Function Illuminates to show that the drive is operating the motor. The LED turns OFF when the drive stops. Flashes to show that: •...

  • Page 6: Keypad Mode And Menu Displays

    1 English Symbol Name Function Stops drive operation. Note: STOP Key Uses a stop-priority circuit. Push to stop the motor even when a Run command is active at MFDI terminals. Set o2-02 = 0 [STOP Key Selection of Function = Disabled] to disable the priority in Left Arrow Key •...

  • Page 7: Mechanical Installation

    1 English Table 1.2 Drive Modes, Menu Screens and Functions Mode Menu Screen Function Drive Mode MONITORS Sets monitor items to display. Auto-Tunes the drive. AUTOTUNING Changes initial settings. INITIALIZATION Changes application settings. APPLICATION TUNING Changes tuning settings. Changes reference settings. REFERENCE Changes motor settings.

  • Page 8: Electrical Installation

    1 English Conditions Environment 1000 m (3281 ft.) maximum Note: Derate the output current by 1% for each 100 m (328 ft.) to install the drive in altitudes between 1000 m to 4000 m (3281 ft. to 13123 ft.). Altitude It is not necessary to derate the rated voltage in these conditions: •...

  • Page 9: Control Circuit Wire Gauges And Tightening Torques

    1 English Figure 1.2 Standard Connection Diagram Connect peripheral options to terminals -, +1, +2, B1, and B2. For circuit protection, the main circuit is separated from the surface case that can touch the main circuit. The control circuit is a Safety Extra-Low Voltage circuit. Separate this circuit from other circuits with reinforced insulation.

  • Page 10: Drive Parameters

    1 English Table 1.3 Wire Gauges Bare Wire Crimp Ferrule Terminal Recommended Gauge Applicable Gauge Recommended Gauge Applicable Gauge (AWG) (AWG) (AWG) (AWG) DI1-DI8, DIC, D0V, D24V H1, H2, HC • Stranded wire PI, +10V, -10V, AI1, AI2, AI3, A0V 0.2 to 1.0 0.75 (24 to 18)
  • Page 11 1 English Name Description (Hex.) b1-01 Freq. Ref. Sel. 1 Sets the input method for the frequency reference. (0180) 0: Keypad, 1: Analog Input, 2: Modbus, 3: Option PCB, 4: Pulse Train Input b1-02 Run Comm. Sel 1 Sets the input method for the Run command. (0181) 0: Keypad, 1: Analog Input, 2: Modbus, 3: Option PCB b1-03...
  • Page 12 1 English Name Description (Hex.) H2-03 4NO-4CM Funct Selection Sets the function for MFDO terminal 4NO-4CM. (040D) H3-01 AI1 Signal Level Select Sets the input signal level for MFAI terminal AI1. (0410) 0: 0 to 10V (Lower Limit at 0), 1: -10 to +10V (Bipolar Reference), 2: 4 to 20 mA, 3: 0 to 20 mA H3-02 AI1 Function Selection Sets a function for MFAI terminal AI1.

  • Page 13: Troubleshooting

    1 English Name Description (Hex.) L1-02 OL1 Protect Time Sets the operation time for the electronic thermal protector of the drive to prevent damage to the motor. Usually it is not necessary to change this setting. (0481) L3-04 StallP@Decel Enable Enables Stall Prevention during deceleration.
  • Page 14 1 English The motor main circuit cable is contacting ground • Examine the motor main circuit cable for damage, and repair to make a short circuit. short circuits. • Measure the resistance between the motor main circuit cable and the ground terminal. If there is electrical conduction, replace the cable.
  • Page 15 1 English L1-01 [Motor Cool Type for OL1 Calc] is set Set L1-01 in as specified by the motor qualities for a drive- incorrectly. dedicated motor. The V/f pattern does not fit the motor qualities. • Examine the ratios between the V/f pattern frequency and voltage.
  • Page 16 1 English There are surge voltages in the input power supply. Connect a DC reactor to the drive. Note: If you turn the phase advancing capacitors ON and OFF and use thyristor converters in the same power supply system, there can be surge voltages that irregularly increase the input voltage.

  • Page 17: Disposal Instructions

    1 English ◆ Disposal Instructions Correctly discard the drive, packing material, battery, and microSD card as specified by regional, local, and municipal laws and regulations for this product. Note: • Remove the battery and microSD card from the keypad before you discard the drive. •...

  • Page 18: Install A Drive To Conform To The Emc Directive

    1 English WARNING Electrical Shock Hazard. Do not immediately energize the drive or operate peripheral devices after the drive blows a fuse or trips an RCM/RCD. Wait for the time specified on the warning label at a minimum and make sure that all indicators are OFF.

  • Page 19: Safe Disable Input

    1 English NOTICE Move the EMC switch screw or screws to the OFF position for networks that are not symmetrically grounded. Failure to obey can cause damage to the drive. Make sure that the symmetric grounding network is applied, and install the screw or screws in the ON position to enable the built-in EMC filter in compliance with the EMC Directive.

  • Page 20: Safety Precautions

    1 English Table 1.8 Specifications for the Safety Function Item Description • Input: 2 Safe Disable input (H1, H2) Signal ON level: 18 Vdc to 28 Vdc Input/output Signal OFF level: -4 Vdc to +4 Vdc • Output: 1 MFDO safety monitor output for external device monitor (EDM) Response time from opening the input to stopping the drive output 3 ms or less Response time from opening H1 and H2 terminal inputs to operating the EDM...

  • Page 21: Using The Safe Disable Function

    1 English ■ Using the Safe Disable Function Safe Disable Circuit The Safe Disable circuit has two isolated channels (terminals H1 and H2) that stop the output transistors. The input can use the internal power supply of the drive. Set the EDM function to one of the MFDO terminals [H2-xx = E or 10E] to monitor the status of the Safe Disable function.

  • Page 22: Safe Disable Monitor Output Function And Keypad Display

    1 English Going from “Safe Torque Off” to Usual Operation The safety input will only release when there is no Run command. • During Stop: When the Safe Disable function is triggered during stop, close the circuit between terminals H1-HC and H2-HC to disable “Safe Torque Off”.

  • Page 23: Area Of Use

    2 Attachments Attachments ◆ UL Standards Figure 2.1 UL/cUL Mark The UL/cUL Mark indicates that this product satisfies stringent safety standards. This mark appears on products in the United States and Canada. It shows UL approval, indicating that it has been determined that the product complies with safety standards after undergoing strict inspection and assessment.
  • Page 24 2 Attachments Notes on Wiring the Main Circuit Terminal Block Note: • Use UL-Listed, vinyl-coated insulated copper wires for operation with a continuous maximum permitted temperature of 75 °C at 600 V • Remove all unwanted objects that are near the terminal block connections. •...

  • Page 25: Closed-Loop Crimp Terminals

    2 Attachments Table 2.1 Recommended Wiring Tools Torque Driver Model Screw Adapter Torque Wrench (Tightening Torque) Model Manufacturer TSD-M 3NM SF-BIT-SL 1,0X4,0-70 PHOENIX CONTACT (1.2 - 3 N∙m) Wire Gauge Wire Gauge ≤ 25 mm ≤ 25 mm (AWG 10): (AWG 10): TSD-M 3NM (1.2 - 3 N∙m)
  • Page 26 2 Attachments Recommended Gauge (AWG, kcmil) Crimping Tool Crimp Terminal Insulation R/L1 U/T1 Model Terminal Screw Size Cap Model Model S/L2 V/T2 -, +1 Tool Model Die Jaw T/L3 W/T3 TD-224, TD- R38-10 TP-038 TD-225, TD- 1/0 × 2P R60-10 TP-060 YF-1 TD-227, TD-...

  • Page 27: Factory-Recommended Branch Circuit Protection For Ul Listing

    2 Attachments Recommended Gauge (AWG, kcmil) Crimping Tool Crimp Terminal Insulation R/L1 U/T1 Model Terminal Screw Size Cap Model Model S/L2 V/T2 -, +1 Tool Model Die Jaw T/L3 W/T3 TD-224, TD- R38-10 TP-038 TD-225, TD- 1/0 × 2P R60-10 TP-060 YF-1 4296...

  • Page 28: Low Voltage Wiring For Control Circuit Terminals

    2 Attachments Use the fuses specified in this document to prepare the drive for use on a circuit that supplies not more than 100,000 RMS symmetrical amperes and 480 Vac when there is a short circuit in the power supply. The built-in short circuit protection of the drive does not provide branch circuit protection.
  • Page 29 2 Attachments E5-03 PM Mot Rated Current (FLA) Default Name Description (Hex.) (Range) E5-03 PM Mot Rated Current Sets the PM motor rated current (FLA). Determined by E5-01 (FLA) (032B) (10% to 200% of the drive rated current) Note: When the drive model changes, the display units for this parameter also change. •...
  • Page 30 2 Attachments Figure 2.5 Protection Circuit Configuration to Connect More than One Motor to One Drive NOTICE When one drive is operating more than one motor at the same time or when the rated current of the motor is much larger than rated current of a standard motor, you cannot protect the motor with electronic thermal protection. To protect each motor, set L1-01 =1 [Motor Cool Type for OL1 Calc = VTorque], configure the circuits, then add thermal relays to each motor.
  • Page 31 2 Attachments Use this setting for vector motors with a speed range for constant torque of 1:100. The speed control for this motor is 1% to 100% when at 100% load. Operating slower than 1% speed at 100% load will cause motor overload. Overload Characteristics Load Tolerance Cooling Capability...
  • Page 32 2 Attachments Overload Characteristics Load Tolerance Cooling Capability (at 100% motor load) This motor is designed to operate with commercial line If the motor operates at frequencies less than commercial power. Operate at a 50 Hz base frequency to maximize line power, the drive will detect oL1.

  • Page 33: China Rohs Compliance

    2 Attachments The output turns OFF and the motor coasts to stop. Fault relay output terminal 1NO-1CM turns ON, and 1NC- 1CM turns OFF. 2 : Fast Stop (C1-09) The drive stops the motor in the deceleration time set in C1-09 [Fast Stop Time]. Fault relay output terminal 1NO- 1CM turns ON, and 1NC-1CM turns OFF.

  • Page 34: Factory Recommended Branch Circuit Protection

    2 Attachments ◆ 对应中国RoHS指令 图 2.8 中国RoHS标志 中国RoHS标志依据2016年1月26日公布的《电器电子产品有害物质限制使用管理办法》，以及《电子电气产品有 害物质限制使用标识要求》（SJ/T 11364-2014）作成。电子电气产品中特定6种有害物质的含量超过规定值时，应 标识此标志。中间的数字为在中国生产销售以及进口的电子电气产品的环保使用期限（年限）。电子电气产品的环 保使用期限从生产日期算起。在期限内，正常使用产品的过程中，不会有特定的6种有害物质外泄进而对环境、人 和财产造成深刻影响。 本产品的环保使用期限为15年。但需要注意的是环保使用期限并非产品的质量保证期限。 表 2.6 本产品中有害物质的名称及含量 有害物质 部件名称 铅(Pb) 汞(Hg) 镉(Cd) 六价铬(Cr(VI)) 多溴联苯(PBB) 多溴二苯醚(PBDE) 实装基板 ○ ○ ○ ○ ○ × 电子元件 ○ ○ ○ ○ ○ × 黄铜螺钉 ○...

  • Page 35: Main Circuit Wire Gauges And Tightening Torques

    2 Attachments Semiconductor Protection Fuse Rated Current Semiconductor Protection Fuse Rated Current Drive Model Drive Model Manufacturer: EATON/Bussmann Manufacturer: EATON/Bussmann 4075 FWH-250A 4296 FWH-700A 4089 FWH-275A 4371 FWH-800A 4103 FWH-275A 4389 FWH-1000A 4140 FWH-300A 4453 FWH-1200A FWH-325A 4568 FWH-1200A 4168 FWH-400A FWH-1400A 4675...
  • Page 36 2 Attachments Applicable Gauge Wire Stripping Tightening Recommended Gauge Length Torque IP20 Model Terminals Terminal Screw N∙m (lb.∙in.) (AWG kcmil) (AWG kcmil) 2.5 - 10 1.5 - 1.7 R/L1, S/L2, T/L3 (14 - 6) (13.5 - 15) 2.5 - 10 1.5 - 1.7 U/T1, V/T2, W/T3 (14 - 6)
  • Page 37 2 Attachments Applicable Gauge Wire Stripping Tightening Recommended Gauge Length Torque IP20 Model Terminals Terminal Screw N∙m (lb.∙in.) (AWG kcmil) (AWG kcmil) R/L1, S/L2, T/L3 25 - 35 8 - 9 U/T1, V/T2, W/T3 (1/0) (6 - 1/0) (71 - 80) 25 - 50 10 - 12 -, +1...

  • Page 38: Three-Phase 400 V Class

    2 Attachments Applicable Gauge Wire Stripping Tightening Recommended Gauge Length Torque IP20 Model Terminals Terminal Screw N∙m (lb.∙in.) (AWG kcmil) (AWG kcmil) R/L1, S/L2, T/L3 120 × 2P 150 × 2P U/T1, V/T2, W/T3 (250 × 2P) (250 - 300 × 2P) (310) 120 ×...
  • Page 39 2 Attachments Applicable Gauge Wire Stripping Recommended Gauge Tightening Torque Length IP20 Terminal Model Terminals Screw N∙m (lb.∙in.) (AWG kcmil) (AWG kcmil) 10 - 25 2.3 - 2.5 R/L1, S/L2, T/L3 (8 - 3) (19.8 - 22) 6 - 16 2.3 - 2.5 U/T1, V/T2, W/T3 (10 - 4)
  • Page 40 2 Attachments Applicable Gauge Wire Stripping Recommended Gauge Tightening Torque Length IP20 Terminal Model Terminals Screw N∙m (lb.∙in.) (AWG kcmil) (AWG kcmil) R/L1, S/L2, T/L3 10 - 25 2.3 - 2.5 U/T1, V/T2, W/T3 (10 - 2) (19.8 - 22) 16 - 35 5 - 5.5 -, +1...
  • Page 41 2 Attachments Applicable Gauge Wire Stripping Recommended Gauge Tightening Torque Length IP20 Terminal Model Terminals Screw N∙m (lb.∙in.) (AWG kcmil) (AWG kcmil) R/L1, S/L2, T/L3 70 × 2P 70 - 95 × 2P U/T1, V/T2, W/T3 (3/0 × 2P) (2/0 - 4/0 × 2P) (177) 95 ×...

  • Page 42: Eu Declaration Of Conformity

    2 Attachments ◆ EU Declaration of Conformity EN 42 TOMPYEUOQ2A03B AC Drive Q2A Installation and Operation Instructions...
  • Page 43 2 Attachments TOMPYEUOQ2A03B AC Drive Q2A Installation and Operation Instructions EN 43...
  • Page 44 2 Attachments EN 44 TOMPYEUOQ2A03B AC Drive Q2A Installation and Operation Instructions...
  • Page 45 2 Attachments TOMPYEUOQ2A03B AC Drive Q2A Installation and Operation Instructions EN 45...
  • Page 46 2 Attachments EN 46 TOMPYEUOQ2A03B AC Drive Q2A Installation and Operation Instructions...
  • Page 47 2 Attachments TOMPYEUOQ2A03B AC Drive Q2A Installation and Operation Instructions EN 47...
  • Page 48 Driving Quality Installation & Operation Instructions Omron Office Ad resses OMRON EUROPE B.V. Austria Belgium Czech Republic Denmark Finland Tel: +31 (0) 23 568 13 00 Tel: +43 (0) 2236 377 800 Tel: +32 (0) 2 466 24 80 Tel: +420 234 602 602...

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