Table Of Contents - SPX FLOW Universal 3 Series Instruction Manual

Table of Contents

Warranty ...........................................................................................................................................................8
Shipping Damage or Loss ........................................................................................................................... 8
Warranty Claim ............................................................................................................................................ 8
Safety ................................................................................................................................................................9
Warnings ................................................................................................................................................... 10
Care of Component Materials ....................................................................................................................... 11
Stainless Steel Corrosion ..........................................................................................................................11
Alloy 88 ......................................................................................................................................................11
Elastomer Seal Replacement Following Passivation ................................................................................11
Replacement Labels ......................................................................................................................................12
Introduction ....................................................................................................................................................13
Pump Receiving ........................................................................................................................................13
Intended Use .............................................................................................................................................13
Equipment Serial Number ......................................................................................................................... 13
Pump Shaft Location .................................................................................................................................13
Operating Parameters ...............................................................................................................................14
Certifications ..............................................................................................................................................15
Pumps for Life™ program ......................................................................................................................... 15
Qualification Guidelines for Operating Staff ..............................................................................................16
Installation ......................................................................................................................................................17
Important Safety Information .....................................................................................................................17
Lifting .........................................................................................................................................................17
Install Pump and Drive Unit ....................................................................................................................... 17
Install Connections and Piping .................................................................................................................. 19
Install Check Valves ..................................................................................................................................20
Install Isolation Valves ...............................................................................................................................20
Install Pressure Gauges ............................................................................................................................20
Install Relief Valves ...................................................................................................................................21
Inlet Side Strainers and Traps ...................................................................................................................22
CIP (Clean-In-Place) Design .....................................................................................................................22
Seal Flush Connections .............................................................................................................................23
Double Mechanical Seals ....................................................................................................................23
Double O-Ring Seals ..........................................................................................................................23
Check Coupling Alignment ........................................................................................................................24
Check Angular Alignment ..........................................................................................................................24
Check Parallel Alignment ..........................................................................................................................24
Check Belt and Chain Drive Alignment .....................................................................................................25
Check Pump Rotation ................................................................................................................................ 25
Operation ........................................................................................................................................................ 26
Important Safety Information .....................................................................................................................26
Pre-Startup Checklist .................................................................................................................................26
Starting the Pump ......................................................................................................................................27
Stopping the Pump ....................................................................................................................................27
Maintenance ................................................................................................................................................... 28
Important Safety Information .....................................................................................................................28
Lubrication ................................................................................................................................................. 29
Maintenance Inspections ...........................................................................................................................30
Annual Maintenance ..................................................................................................................................31
Maintenance Inspection Chart ...................................................................................................................32
Cleaning ....................................................................................................................................................33
Fluid Head Disassembly - Cover and Rotors ............................................................................................34
Remove Cover ....................................................................................................................................34
Remove Rotor Nuts .............................................................................................................................35
Remove Rotors ...................................................................................................................................35
Single and Double Mechanical Seal ..........................................................................................................36
Remove Product-Side Rotary and Stationary Seal .............................................................................36
Remove Pump Body ...........................................................................................................................37
Single Mechanical Seal .............................................................................................................................38
Page 6
Waukesha Cherry-Burrell
95-03103
®
Brand Universal 3 Pump
11/2018