Vertiv Ultracab Cross-Connect Description And Installation Manual
Vertiv Ultracab Cross-Connect Description And Installation Manual

Vertiv Ultracab Cross-Connect Description And Installation Manual

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Aerial Distribution Products
Aerial Ultracab Cross-Connect Enclosures
Description and Installation Manual (631-201-009), Revision F
Part Number: P71350

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Summary of Contents for Vertiv Ultracab Cross-Connect

  • Page 1 Aerial Distribution Products Aerial Ultracab Cross-Connect Enclosures Description and Installation Manual (631-201-009), Revision F Part Number: P71350...
  • Page 2 This document may contain confidential and/or proprietary information of Vertiv Group Corporation, and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe.
  • Page 3: Table Of Contents

    Routing Wire ................................22 Accessories ......................23 Spool Shafts for Cross-Connect Jumper Wire ..............23 One-Pair Tester ..............................23 Special Service Protective Cap......................24 Label Kits for the Terminal Blocks ....................24 Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 4: Admonishments Used In This Document

    (ISO) SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 5: Important Safety Instructions

    • Ensure that all personnel on site are familiar with the first-aid kit location and emergency procedures in the event of an injury. • Never leave the enclosure unattended. If leaving the site, close and secure the enclosure. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 6: Voltages

    NEVER allow a metal object, such as a tool, to contact more than one termination or battery terminal at a time, or to simultaneously contact a termination or battery terminal and a grounded object. Even a momentary short circuit can cause sparking, explosion, and injury. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 7: Specific Safety Precautions

    A battery can present harmful chemicals. Refer to the Battery Installation Manuals and MSDS supplied with the batteries. Work in a ventilated area and follow all safety procedures. At a minimum, wear safety glasses and gloves when working with batteries. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 8 A 75-ft (20 m) rope, 5/8” (1.5 cm) in diameter, to use as a tagline. A tagline is used to guide the enclosure into position while it is lifted and lowered. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 9 4000 psi as determined by ASTM C39 test of compression strength of concrete cylinders. Always use a barrier pad between the concrete and the pad to prevent corrosion. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 10: Personal Protective Equipment (Ppe)

    NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 11: Static Warning

    If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 12 This page is intentionally blank. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 13: About This Document

    ABOUT THIS DOCUMENT Purpose This practice provides instruction for installing the Aerial Ultracab Cross-Connect Enclosures. Reason for Reissue Whenever this practice is reissued, the reason for reissue will be stated in this paragraph. • Update the installation instructions and illustrations.
  • Page 14: Description

    DESCRIPTION Application The Aerial Ultracab Cross-Connect Enclosures (Figure 1 and Figure 2) are pole-mounted, center-feed cross- connect/interface system equipped with quiet front CFQ terminal blocks or RLS self-strip terminal blocks. Figure 1: 400 Pair Aerial Ultracab Cross-Connect Enclosure Figure 2:...
  • Page 15: Construction

    For information on RLS terminal blocks, see document 641-202-002, RLS50 Self-Strip Block Description and Installation. Figure 3: Terminal Blocks 50-pair CQF Block 50-pair RLS Block Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 16: Wire Pair Identification

    1200-pair to 2700-pair enclosures. Refer to Figure 4. Figure 4: Layout of Terminal Blocks 600 - 900 pair 100 - 400 pair 1200 - 1800 pair 1900 - 2700 pair enclosure enclosure enclosure enclosure Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 17: Installation

    DANGER! Be sure the area above the hoisting operation is clear of power lines or obstructions. Also, be sure to follow all local and company safety practices during lifting. Perform the following steps to install an Aerial Ultracab Cross-Connect Enclosure: Drill a -inch hole through the pole for the top bracket (see Figure 5).
  • Page 18 -inch bolts per bar (see Figure 7). NOTE! Does not apply for 400 pair size units. Tighten all mounting hardware. Figure 6: Lifting Brackets and Stabilizer Bars LIFTING BRACKETS POLE STABILIZER BARS Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 19 Figure 7: Bottom Pole-Mounting Bracket Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 20: Jumper Wiring

    • Loosen the screw on the binding post until the first washer rides out in front of the terminal silo. Place the wire between the washers on the terminal binding post. Tighten securely, but do not over tighten (see Figure 10). Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 21: Terminating Jumper Wires On Rls Blocks

    Block Description and Installation. For information on dual wire termination to a pair, see document 641-202- 009, RLS50 Self-Strip Block Feed-Thru Half-Tap Activator Kit Description and Installation. Once you have terminated a wire pair, continue on to Routing Wire to route the wires. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 22: Routing Wire

    Route the cross-connecting jumper wire to the assigned distribution post or activator and cut to required length. Terminate the jumper wire pair on the distribution field as you did on the feeder field. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 23: Accessories

    (see Figure 12). One-Pair Tester Terminals have a one-pair tester secured to a mounting dish on the door of each terminal (see Figure 13). Figure 12: Jumper Wire Spool Shaft Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 24: Special Service Protective Cap

    These are available in green or blue colored labels. The green label kits are used for pair counts in the feeder fields. The blue label kits are for pair counts in the distribution field. Specify numbers required. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 25 This page is intentionally blank. Vertiv | Aerial Ultracab Cross-Connect Enclosures (631-201-009) | Rev. F...
  • Page 26 VertivCo.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA 631-201-009 (RF 10/17)

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