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Vertiv NetXtend Flex 20 Description And Installation Manual
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Vertiv NetXtend Flex 20 Description And Installation Manual

Vertiv NetXtend Flex 20 Description And Installation Manual

Single bay outdoor enclosures
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Summary of Contents for Vertiv NetXtend Flex 20

  • Page 7             ...
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  • Page 34          ...
  • Page 37 (30.39) [771, 9] (25.00) [635]...
  • Page 39 (30.39) [771, 9] (32.00) [812, 8]...
  • Page 41 (41.39) [1051, 3] (25.00) [635]...
  • Page 43 (32.00) [812, 8] (41.39) [1051, 3]...
  • Page 47 (32.00) [812, 8] (52.20) [1325, 9]...
  • Page 50  ...
  • Page 51   Typical sling arrangement Never use the sling without clevises or shackles as this may break the eyebolts Direction of pull Shackle Shackle The angle between the sling cables and the top of the cabinet shall not be less than 60°. Top of Cabinet...
  • Page 53 Cabinet with No Side Chambers Cabinet with 1 Side Chamber Cabinet with 2 Side Chambers...
  • Page 54 Lift wind latch arm Lift wind latch arm to release door. to release door. Repeat step with side cover bolts. Remove Remove (2) bolts using (2) bolts using 7/16” socket. 7/16” socket. Riser Front Cover Riser Side cover Cabinet with No Side Chambers Repeat step with side cover bolts.
  • Page 56 Guide pins Guide pins Install Hardware for lowering cabinet onto for lowering cabinet onto as Shown (6 Plcs) exact location for mounting exact location for mounting (1/2-13) (2 plcs) (2 plcs) components removed in illustration for clarity Place Anti-Corrosion Barrier Pad Over Pad Template Before Attaching Battery Base...
  • Page 57 components removed in illustration for clarity Guide pins Guide pins for lowering cabinet onto for lowering cabinet onto Install Hardware exact location for mounting exact location for mounting as Shown (6 Plcs) (2 plcs) (2 plcs) (1/2-13) Place Anti-Corrosion Barrier Pad Over Pad Template Before Attaching Riser...
  • Page 58 components removed in illustration for clarity Install Hardware as Shown (6 Plcs) (1/2-13) Guide pins Guide pins for lowering cabinet onto for lowering cabinet onto exact location for mounting exact location for mounting (2 plcs) (2 plcs) Place Anti-Corrosion Barrier Pad Over the Pad Template Before Attaching the Plinth...
  • Page 59 components removed in illustration for clarity Guide pins Guide pins Install Hardware for lowering cabinet onto for lowering cabinet onto as Shown (6 Plcs) exact location for mounting exact location for mounting (1/2-13) (2 plcs) (2 plcs) Place Anti-Corrosion Barrier Pad Over Pad Template Before Attaching Battery Base...
  • Page 60 components removed in illustration for clarity Install Hardware as Shown (6 Plcs) (1/2-13) Guide pins for lowering cabinet onto exact location for mounting (2 plcs) Place Anti-Corrosion Barrier Pad Over Pad Template Before Attaching Riser...
  • Page 61 components removed in illustration for clarity Guide pins for lowering cabinet onto exact location for mounting Install Hardware as Shown (6 Plcs) (2 plcs) (1/2-13) Place Anti-Corrosion Barrier Pad Over Pad Template Before Attaching Plinth...
  • Page 62 components removed in illustration for clarity Guide pins Guide pins for lowering cabinet for lowering cabinet onto exact location onto exact location Install Hardware for mounting for mounting as Shown (8 Plcs) (2 plcs) (2 plcs) (1/2-13) Place Anti-Corrosion Barrier Pad Over Pad Template Before Attaching Battery Base...
  • Page 64 Right Side View Front View Equipment Compartment Cable Entry Compartment OSP Cables 25” Deep Enclosure, No Side Chamber (30” Wide) (Enclosure with Battery Base Shown, Plinth and Riser Similar) Right Side View Front View Equipment Compartment Cable Entry Compartment OSP Cables OSP Cables 32”...
  • Page 65 Right Side View Access to Equipment Compartment Cable Entry Compartment OSP Cables 25” Deep Enclosure, One Side Chamber (42” Wide) Shown Two Side Chambers (54” Wide) Similar (Enclosure with Battery Base Shown, Plinth and Riser Similar) Right Side View Access to Equipment Compartment Cable Entry...
  • Page 67 Flex 27 - 42W x 25D side chamber with 8P Load Center Showing Cables with Label Tags Flex 17 - 30W x 32D equipment chamber with 8P Load Center Showing Cables with Label Tags Pair Location Table Cable Tags Wrapped Around Cables at the End of the Cable Connectors...
  • Page 70 Side panel is not shown in illustration for clarity. Side panel is NOT field removable. Right Side 25” Deep Enclosure No Side Chamber (30” Wide) (Enclosure with Battery Base Shown, Plinth and Riser Similar) Right Side 32” Deep Enclosure No Side Chamber (30” Wide) (Enclosure with Battery Base Shown, Plinth and Riser Similar)
  • Page 71 Right Side 25” Deep Enclosure One Side Chamber (42” Wide) Shown Two Side Chambers (54” Wide) Similiar (Enclosure with Battery Base Shown, Plinth and Riser Similiar) Right Side 32” Deep Enclosure One Side Chamber (42” Wide) Shown Two Side Chambers (54” Wide) Similiar (Enclosure with Battery Base Shown, Plinth and Riser Similiar)
  • Page 72 Flex 17 - 30W x 32D Equipment Chamber Flex 32 - 30W x 32D Equipment Chamber without Load Center without Load Center Grooming Bracket Grooming Bracket Lance Panel Protection Block Protection Protection Block Module Protection Module Splice Bracket Splice Bracket...
  • Page 73 Flex 17 - 30W x 32D Equipment Chamber Flex 32 - 30W x 32D Equipment Chamber with 8P Load Center with 8P Load Center Grooming Bracket Grooming Bracket Lance Panel 8P Load Center Protection Lance Panel Block Protection Module 8P Load Center Splice Bracket...
  • Page 74 Flex 27 - 42W x 25D side Chamber Flex 27 - 42W x 25D Side Chamber with 8P Load Center without 8P Load Center Access to equipment compartment...
  • Page 75  ...
  • Page 78 ground cable connector to block Rear of block ring terminal from cable shielded drains...
  • Page 79 Plastic Clip Plastic Clip Snap Hook M307 Protection Block Stand-off Grooming Place Place block in block in plastic plastic caps caps Step 1: Arrange the cables of the block over the stand-off Step 2: Rotate the M307 block towards the snap hook at the top.
  • Page 80 Push Push Block Block Here Here Step 3: Push the top surface of the M307 block towards the snap hooks. Step 4: Fix the M307 block by locking with snap hooks. To remove the block, move the snap hooks and pull out the block.

  • Page 81: Equipment Chamber

    Grooming Bracket Lance Panel Splice Bracket EQUIPMENT CHAMBER Splice Bracket SIDE CHAMBER...
  • Page 82 Main Enclosure Ground Bar Protection Bracket Ground Bar Cable from protection bracket ground bar Cable from goes to main ground bar block goes to protection bracket ground bar...
  • Page 83 each M307 requires a ground wire to the U-channel ground Main enclosure ground bar each U-channel has ground bar and ground wire : Ground straps from each individual blocks will be connected to protection bracket ground bar. Another ground strap will connect the main ground bar with each protection bracket ground bar (of each vertical bracket).
  • Page 84      ...
  • Page 85   Ground Bar Ground Bar Ground Bar GRN or GRN/YEL GRN or GRN/YEL To Protection To Protection Verticals Verticals GRN or GRN/YEL GRN or GRN/YEL Customer Connection to Ground Ring GRN or GRN/YEL GRN or GRN/YEL To Main GND Bar To Main GND Bar...
  • Page 87 Side Chamber Cable Entry Cable Entry Compartment Compartment Equipment Compartment AC and Ground 25” Deep Enclosure Cable Entry Conduits AC and Ground 25” Deep Enclosure One Side Chamber (42” Wide) Shown Cable Entry No Side Chamber (30” Wide) Two Side Chambers (54” Wide) Similiar Conduits (Enclosure with Battery Base (Enclosure with Battery Base...
  • Page 88 Ground Ground Cable Cable Cable Cable Entry Entry Entry Entry Front Front Top View of Top View of Equipment / Side Chamber Floor Equipment Chamber Floor 25” Deep Enclosure 25” Deep Enclosure One Side Chamber (42” Wide) No Side Chamber (30” Wide) Ground Cable Entry...
  • Page 98 INTERLOCK...
  • Page 100      ...
  • Page 101   ...
  • Page 102 INTERNAL BATTERY TRAY 32” DEEP , NO SIDE CHAMBER (30” WIDE) ENCLOSURE ONLY Note: -48VDC systems have one (1) battery string per tray. +24VDC systems have two (2) battery strings per tray. Battery String(s) Battery Disconnect Circuit Breaker Internal Battery Tray (one, two, or three trays per enclosure Battery String(s)
  • Page 103 BATTERY BASE 30” WIDE X 25” DEEP Battery Disconnect Circuit Breaker Battery String(s) Top View Battery Tray in Battery Base Front View Note: -48VDC systems have one (1) battery string per battery base. +24VDC systems have two (2) battery strings per battery base. front 30W x 25D Battery Base...
  • Page 104 BATTERY BASE 30” WIDE X 32” DEEP Battery Disconnect Circuit Breaker Battery String(s) Top View Battery Tray in Battery Base Front View Note: -48VDC systems have one (1) battery string per battery base. +24VDC systems have two (2) battery strings per battery base. front 30W x 32D Battery Base...
  • Page 105 BATTERY BASE 42” WIDE X 25” DEEP Battery Disconnect Circuit Breaker Battery String(s) Front View front 42W x 25D Battery Base (Zone 2) Note: -48VDC systems have one (1) battery string per battery base. +24VDC systems have two (2) battery strings per battery base. Top View Battery Tray in Battery Base...
  • Page 106 BATTERY BASE 54” WIDE X 25” DEEP Battery Disconnect Circuit Breaker Battery String(s) Front View front 54W x 25D Battery Base (Zone 2) Note: -48VDC systems have one (1) battery string per battery base. +24VDC systems have two (2) battery strings per battery base. Top View Battery Tray in Battery Base...
  • Page 107 BATTERY RISER Battery Disconnect Circuit Breakers Battery Disconnect Circuit Breakers Located on Front of Enclosure Option Located on Front and Rear of Enclosure Option Battery String(s) Battery String(s) Battery String(s) Battery String(s) Battery String(s) Battery String(s) Front View Front View Rear View Note: -48VDC systems have one (1)
  • Page 109 -48VDC BATTERY WIRING Note: Battery Base: One battery string per shelf. One shelf per battery base. Battrey Riser: One battery string per shelf. Two shelves per battery riser. Battery Tray: One battery string per tray. One, two, or three battery tray(s) per enclosure allowed, depending on enclosure height.
  • Page 111 +24VDC BATTERY WIRING Note: Battery Base: Two battery strings per shelf. One shelf per battery base. PRE-WIRED Battrey Riser: Two battery strings per shelf. Two shelves per battery riser. POSITIVE (+) Battery Tray: Two battery strings per tray. One, two, or three battery tray(s) per BATTERY CABLES enclosure allowed, depending on enclosure height.
  • Page 112 FOR ECU EQUIPPED CABINETS FOR CABINETS WITH 1RU FOR CABINETS WITH ALARM BLOCK 1 NETSURE POWER SYSTEMS EXT. BATT BRKR - BLOCK 3 BLOCK 2 ECU ALARM BLOCK BATT. BRK. ALARM BLOCK POWER ALARM BLOCK ECU FAIL NC BATT BRKR NC BLU/WHT MAJOR NO GRN/WHT...
  • Page 115 32.5 [39.5] 25.1 32.5 [39.5] 25.1 32.5 [39.5] 18.0...
  • Page 116 32.5 [39.5]* 32.5 [39.5]* 18.0 24.8 32.5 [39.5]* 32.5 [39.5]* 32.5 [39.5]* 18.0 24.8 24.5 32.5 [39.5]* 24.8 Fig. 76 : Heat Exchanger Air Flow Diagrams...
  • Page 117 INTERNAL FRESH AIR FROM ENCLOSURE OUTSIDE CABINET AIRFLOW FRESH AIR FROM OUTSIDE CABINET EXHAUSTED OUTSIDE 1000W Heat Exchanger (Shown on Flex 8) (Rotate heat exchanger 90° EXHAUSTED counterclockwise for Flex 17 OUTSIDE INTERNAL and higher RU cabinets.) ENCLOSURE AIRFLOW FRESH AIR FROM OUTSIDE CABINET EXHAUSTED OUTSIDE...
  • Page 118          ...
  • Page 119 Cabinet Air 1 Thermistor Cabinet Air 2 Thermistor unused unused External Loop Fans Internal Loop Fans 1000W 1450W 2800W 1000W 1450W 2800W 1000W 1450W 2800W...
  • Page 120 Cabinet Air 1 Thermistor Cabinet Air 2 Thermistor unused unused Internal Loop Fans External Loop Fans 1000W 1450W 2800W 1000W 1450W 2800W 1000W 1450W 2800W...
  • Page 121 2800W 2800W Heat Exchanger #1 Heat Exchanger #1 2800W 2800W Heat Exchanger #2 Heat Exchanger #2...
  • Page 122       ...
  • Page 123               ...
  • Page 124 120mm Axial Fan - 1000W and 1450W Heat Exchanger Control Algorithm NetXtend Flex “APC” CODE FAN RPM vs. Cabinet Internal Temperature – INCREASING TEMPS 6000 FULL SPEED At 67C, all fans go full speed 5000 At 63C, Ext. fans limited to 4200 4200rpm, Internal fans not 4000...
  • Page 125 225mm Radial Fan – 2800Watt Heat Exchanger Control Algorithm NetXtend Flex “APC” CODE FAN RPM vs. Cabinet Internal Temperature – INCREASING TEMPS LEGEND 225mm Radial Fan Speed 2800 rpm @ 54.0vdc (or 27.0vdc) for increasing temperatures 3000 FULL SPEED At >65C, all fans go to full speed 2800 2000 Range of speeds,...
  • Page 126 °...
  • Page 128       ...
  • Page 129          ...
  • Page 131 30.7 [37.7] 30.7 [37.7]...
  • Page 132 30.7 [37.7] 30.7 [37.7] 30.7 [37.7]...
  • Page 133     ...
  • Page 134 Thermistor 1 unused unused unused LED DISPLAY CODES UP - Controller OK PC = Product Code FC = Firmware Code Version X.X.X C01, C02 - PCB Comm Failure d01, d02 - Door Open d03 - Maintenance Mode MAINTENANCE MODE: Press Button for 6 seconds to enter 60min.
  • Page 135 Thermistor 1 unused unused unused unused unused...
  • Page 136    ...
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  • Page 142 ...
  • Page 143                ...
  • Page 145 Flex 27 Flex 17 Flex 8 Standard Filter Flex 27 Flex 17...
  • Page 146         ...
  • Page 147 Thermistor 1 unused unused unused LED DISPLAY CODES UP - Controller OK unused C01 - FAN PCB FAILURE d01 - DOOR OPEN d02 - DOOR AJAR d03 - MAINTENANCE MODE Fan #1 unused E01 - TH1 FAIL E07 - HIGH TEMP #1 E12 - LOW TEMP #1 Fan #2 unused...
  • Page 148 Cabinet Air 1 Thermistor Cabinet Air 2 Thermistor unused unused Fan #1 Fan #2...
  • Page 151 ...
  • Page 152                ...
  • Page 155 31.5 [38.5] Available in this Enclosure Size 31.5 34.9 [38.5] [41.9] 34.9 36.3 [41.9] [43.3] 11.2...
  • Page 156 34.9 [41.9] 36.3 [43.3] 11.2 34.9 36.3 38.0 36.3 [41.9] [43.3] [45.0] [43.3] 11.3 10.9 13.0 34.9 [41.9] 43.1 45.1 43.4 10.9 11.3 13.0...
  • Page 157      ...
  • Page 158    Typical Door wtih Fan Filter Assembly. STANDARD FILTER (Outside View) STANDARD FILTER Remove by removing (6) 10-32 x 3/4” bolts. COVER Remove by removing lower (2) 1/4-20 x 1” tamper-resistant screws and lifting cover up and out from top side pins.
  • Page 159  ...
  • Page 160 Typical Door with Fan Filter Assembly, HYDROPHOBIC FILTER (Outside View) Air Flow Label HYDROPHOBIC FILTER PRE-FILTER BRACKETS PRE-FILTER Remove by removing Remove by removing Remove by removing (6) 1/4-20 x 1” bolts and (6) 1/4-20 x 1” bolts and (4) 10-32 nuts. (6) 1/4”...

  • Page 162: Fan Baffle

    FAN BAFFLE Remove by removing Typical Door with (4) 6-32 lock nuts. Fan Filter Assembly (Inside View) FAN ASSEMBLY Remove by removing (4) 1/4-20 x 1” bolts and (4) 1/4” lock washers. Remove by removing (4) 6-32 lock nuts, (8) #6 flat washers, and (4) 6-32 x 2.5”...
  • Page 163     ...
  • Page 165 Air Flow Arrow No. 4 Flat Washers 4-40 Ext. Lock Washers 4-40 Pan-Head Screws 1000W Heat Exchanger Internal Fan Replacement Air Flow No. 4 Flat Washers Arrow 4-40 Ext. Lock Washers 4-40 Pan-head Screws 1450W Heat Exchanger Internal Fan Replacement...
  • Page 166 Shroud External Fans Outside of Door Shroud Removal with Shroud Removed Remove Hardware: - (4) 1/4-20 x 0.75 Machine Screws No. 4 Flat Washers - (4) 1/4-20 Rubberized Washers 4-40 Ext. Lock Washers Air Flow - (4) 1/4-20 Hex Threaded Inserts 4-40 Pan-Head Screws Arrow 1000W Heat Exchanger External Fan Replacement...
  • Page 167 Upper Shroud Lower Shroud...
  • Page 168 (8) Sets (4 sets per fan) - 1/4-20 x 0.75 Machine Screws - No. 10 Flat Washers - M5 Hex Nuts Fan Outer Mounting Plate (6 sets per mounting plate) - No. 8 Flat Washer - 8-32 Lock Nut Fan Outer Mounting Plate Outside of Door with Shrouds Removed...
  • Page 169 (4 sets per fan) - 1/4-20 Rubberized Washers - 1/4 Flat Washers - 1/4-20 Hex Nut 1/4-20 Machine Screws Outside of Door with Shrouds Removed Fan Shroud...
  • Page 170     ...

  • Page 172: Removing Fan

    Remove Bolt Remove Bolt and Washer and Washer (4) Locations (4) Locations Remove Bolt Shroud and Washer Shroud (4) Locations Typical Door Typical Door with Dual TEC with Single TEC (Inside View) (Inside View) REMOVING FAN Push Rivet Push Rivet (4) Locations (4) Locations Air Flow...
  • Page 173 Push Rivet (4) Locations Push Rivet (4) Locations Air Flow Arrow Air Flow Arrow Push Rivet (4) Locations Air Flow Arrow Typical Door Typical Door with Single TEC with Dual TEC (Inside View) (Inside View)
  • Page 174 ...