Table Of Contents; Section Title - Ford VSG-411 Service Manual

01-l
Basic Engine 01-I
SECTION TITLE
PAGE SECTION TITLE
PAGE
BASICENGINE .......................................
01-l
STARTING SYSTEM .................................. 051
IGNITION SYSTEM - DISTRIBUTORLESS ............... 02-l GOVERNOR ......................................... 06-l
FUEL SYSTEM .......................................
03-I
COOLING SYSTEM ................................... 07-I
EMISSION CONTROL SYSTEM ........................
03A-1
SPECIFICATIONS .................................... 08-l
CHARGINGSYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
04-l
SECTION 01 - Basic Engine
SUBJECT
PAGE
IDENTIFICATION ..................................... 01-3
DESCRIPTION ....................................... 01-4
DIAGNOSIS AND TESTING ............................ 01-6
Camshaft Lobe Lift ................................ 01-6
Compression Test ................................. 01-6
Compression Gauge Check ...................... 01-6
Test Conclusion ................................. 01-6
Crankshaft End Play ............................... 01-7
Flywheel Face Runout ............................. 01-7
Camshaft End Play ................................ 01-7
OVERHAUL .......................................... 01-8
Cylinder Head ..................................... 01-8
Reaming Valve Guides ........................... 01-8
Refacing Valve Seats ............................ 01-8
Valves.. .......................................... 01-8
Refacing Valves ................................. 01-8
Select Fitting Valves ............................. 01-9
Camshaft Repair .................................. 01-9
Crankshaft ........................................ 01-9
Refinishing Journals ............................ 01-9
Fitting Main or Connecting Rod Bearings
With Plastigage ............................... 01-9
Pistons, Pins and Rings ........................... 01-10
Fitting Pistons .................................. 01-l 0
Fitting Piston Rings ............................. 01-10
Fitting Piston Pins ............................... 01-11
Valve Rocker Arm and/or Shaft Assembly ........... 01-11
PushRods ........................................ 01-11
Cylinder Block .................................... 01-11
Refinishing Cylinder Walls ....................... 01-11
Repairing Sand Holes or Porous Engine
Castings ...................................... 01-11
CLEANING AND INSPECTION ......................... 01-l 2
Intake Manifold .................................... 01-I 2
Exhaust Manifolds ................................. 01-l 2
Valve Rocker Arm and/or Shaft Assembly ........... 01-12
PushRods..
......................................
01-12
SUBJECT
PAGE
Cylinder Heads .................................... 01-12
Tappets ........................................... 01-14
Timing Chain and Sprockets ....................... 01-14
Camshaft .........................................
01-14
Camshaft Bores ................................... 01-I 4
Crankshaft ........................................ 01-I 4
Flywheel .......................................... 01-l 5
Connecting Rods .................................. 01-l 5
Pistons, Pins and Rings ........................... 01-16
Main and Connecting Rod Bearings .................
01-16
Cylinder Block .................................... 01-l 6
Oil Pan ........................................... 01-17
Oil Pump ......................................... 01-17
REMOVAL AND INSTALLATION ........................ 01-I 9
Valve Rocker Arm Cover, Rocker Arm and/or Shaft ... 01-19
Intake Manifold .................................... 01-I 9
Exhaust Manifold ..................................
01-l 9
Cylinder Head ..................................... 01-20
Valve Spring, Retainer and Stem Seal ............... 01-21
Cylinder Head Removed ......................... 01-21
Cylinder Head Installed .......................... 01-21
Water Pump ....................................... 01-22
Cylinder Front Cover and Timing Chain, or
Crankshaft Sprockets ............................
01-22
Adjusting Valve Clearances ........................
01-23
Crankshaft Front Oil Seal .......................... 01-24
Camshaft and/or Valve Lifters ...................... 01-24
Camshaft Bearings ................................ 01-25
Oil Pump ......................................... 01-26
Oil Pan ...........................................
01-26
Flywheel Ring Gear ................................
01-26
Crankshaft Rear Oil Seal ........................... 01-27
Pistons and Connecting Rods ......................
01-27
Oil Filter .......................................... 01-28
DISASSEMBLY AND ASSEMBLY ....................... 01-29
Engine Assembly .................................. 01-29
Oil Pump ......................................... 01-32