Ford VSG-411 Manuals

Manuals and User Guides for Ford VSG-411. We have 2 Ford VSG-411 manuals available for free PDF download: Service Manual

Ford VSG-411 Service Manual

Ford VSG-411 Service Manual (107 pages)

ENGINE

Brand: Ford | Category: Engine | Size: 23 MB

Table of Contents

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Ford VSG-411 Service Manual

Ford VSG-411 Service Manual (124 pages)

Brand: Ford | Category: Engine | Size: 18.83 MB

Table of Contents

Section 01 - Basic Engine

4
- Table of Contents
  4
- Section Title
  4
- Basicengine
  5
- Identification
  6
- Description
  7
- Diagnosis and Testing
  9
  - Camshaft Lobe Lift
    9
  - Compression Test
    9
    
    Compression Gauge Check
    9
    
    Test Conclusion
    9
  - Crankshaft End Play
    10
  - Flywheel Face Runout
    10
  - Camshaft End Play
    10
- Overhaul
  11
  - Cylinder Head
    11
    
    Reaming Valve Guides
    11
    
    Refacing Valve Seats
    11
  - Valves
    11
    
    Refacing Valves
    11
    
    Select Fitting Valves
    12
  - Camshaft Repair
    12
  - Crankshaft
    12
    
    Refinishing Journals
    12
    
    Fitting Main or Connecting Rod Bearings with Plastigage
    12
  - Pistons, Pins and Rings
    13
    
    Fitting Pistons
    13
    
    Fitting Piston Rings
    13
    
    Fitting Piston Pins
    14
  - Valve Rocker Arm And/Or Shaft Assembly
    14
  - Pushrods
    14
  - Cylinder Block
    14
    
    Refinishing Cylinder Walls
    14
    
    Repairing Sand Holes or Porous Engine Castings
    14
- Cleaning and Inspection
  15
  - Intake Manifold
    15
  - Exhaust Manifolds
    15
  - Valve Rocker Arm And/Or Shaft Assembly
    15
  - Pushrods
    15
- Specifications
  15
  - Tappets
    17
  - Timing Chain and Sprockets
    17
  - Camshaft
    17
  - Camshaft Bores
    17
  - Crankshaft
    17
  - Flywheel
    18
  - Connecting Rods
    18
  - Pistons, Pins and Rings
    19
  - Main and Connecting Rod Bearings
    19
  - Cylinder Block
    19
  - Oil Pan
    20
  - Oil Pump
    20
- Removal and Installation
  22
  - Valve Rocker Arm Cover, Rocker Arm And/Or Shaft
    22
  - Intake Manifold
    22
  - Exhaust Manifold
    22
  - Cylinder Head
    23
  - Valve Spring, Retainer and Stem Seal
    24
    
    Cylinder Head Removed
    24
    
    Cylinder Head Installed
    24
  - Water Pump
    25
  - Cylinder Front Cover and Timing Chain, or Crankshaft Sprockets
    25
  - Adjusting Valve Clearances
    26
  - Crankshaft Front Oil Seal
    27
  - Camshaft And/Or Valve Lifters
    27
  - Camshaft Bearings
    28
  - Oil Pump
    29
  - Oil Pan
    29
  - Flywheel Ring Gear
    29
  - Crankshaft Rear Oil Seal
    30
  - Pistons and Connecting Rods
    30
  - Oil Filter
    31
- Disassembly and Assembly
  32
  - Engine Assembly
    32
  - Oil Pump
    35
Section 02 - Ignition System Distributorless

36
- Description and Operation
  38
  - Engine Speed and C/S Position
    38
  - Engine Load
    39
  - Engine Temperature
    39
  - Fuel Octane Level Adjustment
    39
  - Ignition Coil Driver
    39
  - Sensor Fail-Safe
    39
  - Cranking Mode
    39
  - Run Mode
    39
  - Transient Mode
    39
  - Overspeed Mode
    39
- Service Adjustments and Checks
  40
- Removal and Installation
  41
  - Ignition Coil
    41
  - Engine Speed Sensor
    41
  - Engine Coolant Temperature Sensor
    42
- Diagnosing and Testing Dis
  43
- DIS Cleaning and Inspection
  43
  - Spark Plugs
    43
  - Ignition Coil
    43
  - Ignition Wires
    43
  - Spark Plug Inspection Chart
    44
- DIS Diagnosing
  43
- DIS Diagnosis Equipment
  43
- Specifications
  43
- DIS Engine Harness Checks
  45
- Engine Coolant Temperature Sensor Characteristics
  45
- Spark Timing
  45
- Wiring Harness Circuit Identification - F4JL-14305AA
  47
- Wiring Harness Circuit Identification - F4JL-14305BA
  49
Section 03 - Fuel System

51
- Description and Operation
  53
  - General Description
    53
  - Identification
    53
- SECTION 03 - Fuel System
  53
- Diagnosis and Testing
  54
  - General Information
    54
- Fuel Pump
  55
  - Description
    55
  - Diagnosis and Testing
    55
    
    Pressure Tests
    55
    
    Capacity (Volume) Test
    55
- Removal and Installation
  56
  - Fuel Pump Assembly
    56
- Specifications
  56
- Operation and Service
  57
  - Fuel Supply System
    57
  - Idle System
    57
  - High Speed System
    58
  - Accelerating Pump System
    59
- Zenith Model #33 Carburetor
  57
- Assembly of Air Intake
  61
- Assembly of Fuel Bowl
  61
- Cleaning and Inspection
  61
- Disassembly
  61
- Automatic Choke Operation
  62
- Adjusting the Choke Pull-Off
  63
- Automatic Choke Setup Procedure
  63
- Choke Pull-Off
  63
- Adjusting the Thermostatic Spring
  64
Section 04 - Charging System

74
- Description and Operation
  76
  - Generator
    76
- Diagnosis and Testing
  78
  - Preliminary Information
    78
  - Isolating the Problem
    78
  - Battery Testing
    78
  - Capacity Test
    78
  - System Connections
    79
  - Generator Connections
    79
  - Electrical Testing Precautions
    79
  - Output Voltage Test
    79
  - Regulator Bypass Test
    80
  - Key-Off Check
    80
  - Regulator Sense Voltage
    80
  - External Circuit Tests
    81
  - Field Voltage Test
    81
  - Initial Excitation Circuits
    82
  - Regulator Input Test
    82
  - Generator Brush Check
    83
  - Field Ground and Open Tests
    83
  - Field Voltage Test
    83
  - Overcharging
    84
  - Generator Disassembly
    84
- Adjustments
  85
  - Belt Adjustments
    85
- Removal and Installation
  86
- Overhaul
  87
  - Disassembly
    87
    
    Releasing Front Bearing Retainer
    87
    
    Front or Rear Bearing Removal
    87
    
    Front Bearing Installation
    88
    
    Pressing Front Bearing Onto Shaft
    88
Section 05 - Starting System

90
- Assembly
  90
- Description and Operation
  92
- Testing
  93
  - Road Service
    93
  - On-Engine Testing
    93
    
    Starter Cranking Circuit Test
    93
    
    Starter Load Test
    94
    
    Starter Solenoid Test
    94
  - Bench Tests
    94
    
    Starter No-Load Test
    94
    
    Armature Open Circuit Test
    95
    
    Armature and Field Grounded Circuit Test
    95
- Cleaning and Inspection
  97
- Disassembly
  97
- Permanent-Magnet Starter
  100
  - Overhaul
    100
  - Assembly
    101
  - SECTION 08 - Specifications
    119
  - Specifications
    119
  - Engine Model Years 1993
    119
  - Governor
    123
  - Specifications
    123
  - Special Service Tools
    124
  - Conversion Factors
    124
  - Torque Specifications
    124

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