Cylinder Head - Ford VSG-411 Service Manual

01-20
Basic Engine
01-20
REMOVAL AND INSTALLATION (Continued)
Installation
1.
Install four new exhaust manifold gaskets onto the
studs.
2. Install the exhaust manifold and torque the nuts to
specification in the sequence shown.
3. Install the exhaust pipe and torque the retaining nuts
to specification.
Installation
1.
Clean all gasket material from the mating surfaces
and position the cylinder head gasket on the cylinder
block using pilot studs.
2.
Position the cylinder head, remove pilot studs and
install the cylinder head bolts. Tighten the bolts down
evenly in sequence and in four steps to specifications.
Q Q Q Q Q
* FRONT OF ENGINE
5
1 7
4
0
5
Cl
0
0
I
cl
0
0
0
cl
0
0
0
cl
0
2
8
3 6
Cylinder Head
Removal
3.
4.
Lubricate both ends of the push rods with Lubriplate or
equivalent and install them in their respective bores.
Install the rocker arm shaft assembly to the cylinder
head, locating the push rods on the adjusting screws.
Tighten the bolts evenly to specifications.
Adjust the valve clearances.
Install the rocker arm cover.
Connect the exhaust pipe.
Connect the distributor vacuum advance line, the
throttle rod, and choke cable to the carburetor.
Connect the wire to the temperature gauge sender
unit.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Remove the air cleaner.
Disconnect the fuel line at the fuel pump and
carburetor.
Drain the coolant.
Disconnect the spark plug leads, remove them from
the clip on the rocker cover and position out of the
way.
Disconnect the water outlet and crankcase ventilation
hoses at the intake manifold.
Disconnect the wire from the temperature gauge
sending unit.
Detach the exhaust pipe.
Disconnect the throttle rod, choke cable and the
distributor vacuum advance hose from the carburetor.
Disconnect the throttle linkage at the governor and
position out of the way.
Remove the governor mounting bolts and remove
governor.
Remove the thermostat housing, pull to one side and
remove the thermostat.
Remove the rocker arm cover and gasket.
Remove the rocker arm shaft bolts evenly and lift off
the rocker arm shaft assembly.
Lift out the push rods from their locations and keep
them in their correct order.
Remove the cylinder head bolts and lift off the cylinder
head and gasket.
Do not lay the cylinder head flat
on its face as damage to the spark plugs or gasket
surface can occur.
5.
6.
7.
8.
Connect the water outlet and crankcase ventilation
hoses to the intake manifold.
Locate the thermostat in its bore in the cylinder head
and install the gasket and thermostat housing.
Refill the cooling system.
Position governor and mounting bracket to cylinder
head and install bolts.
9.
IO.
11.
12.
13.
14. Loosen governor adjusting bolts and position drive
belt to governor. Adjust belt to specification and
tighten bolts.
Connect the throttle linkage to the governor.
Install the alternator bracket mounting bolt to cylinder
head.
Connect the ignition wires to the spark plugs in the
correct firing order.
Install the air cleaner to the carburetor.
15.
16.
17.
18.
19. Adjust the carburetor idle speed and mixture settings.
Check governor operation, adjust as required.
20.