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2722
Service manual
Ford 2722 Service Manual
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Also See for 2722
:
Operator's handbook manual
(40 pages)
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Table Of Contents
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Contents
Table of Contents
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Table of Contents
Contents
Introduction
Injection Pump and Injector Identification
Injection Pump Identification
Special Equipment
Injector Identification
Test Machines
Typical Pump Room Layout
Hartridge Series 800 Test Stand
Boost Control Test Rig (Hartridge)
Nozzle Tester (Hartridge Testmaster)
Nozzle Cleaner (Hartridge Multiclean)
Nozzle Viewer (Hartridge)
Special Tools
Test Stand Maintenance Standards
Master Injectors
High Pressure Injector Pipes
Secondary Filters
Dump Valve and Graduates
Pump Drive Coupling
Tachometer Check
Pressure Gauge Check
Test Stand Operating Standards
Temperature Gauge Check
Supply Filter
Terminology
Injection Pump Testing
General Information
Mounting Pump on Test Stand
Boost Control Pumps
Phasing and Adjustments
Stroke to Close the Inlet Port
Injection Pump Mounted on Stand - 8 Cylinder Pump Illustrated
Measuring the Stroke to Close the Inlet Port
Phasing and Adjustment
Low Pressure Phasing
High Pressure Phasing
Setting the Phasing Ring
Phasing Adjustment
Master Fork Setting
Pumps Other than Dover Types
Opening the Bleed Valve
Calibration
Dover Type Pumps
'In Service' Checking
Master Fork Setting (Dorset)
New and Overhauled Pumps
Fuel Delivery Curve Check
Setting the Maximum Fuel Adjusting Screw on a Naturally Aspirated Pump
Boost Control Unit
Governor Setting
Fuel Delivery at Zero Boost Pressure
All Pumps
New and Overhauled Pumps
Excess Fuel Baulking Device Check
Excess Fuel Delivery Check
Start Retard Check
Idling Speed Delivery Check
Fuel Cut-Off Check
Injection Pump Timing
Dorset Pumps
Stop Control Lever in the Stop Position
Fitting the Timing Tool to the Pump (Dover)
Dover Pumps
Fitting the Side Cover Retainers
All Pumps
Injection Pump Overhaul
Boost Control Unit Installed
Swivel Vice
General Information
Dismantling the Pump
Ancillary Components
The Fuel Gallery Damper (Dover)
Side Cover Retainers
CAV Minimec Injection Pump - Dover Type
Boost Control Unit
Pump Body and Tappets
Boost Control Unit Removal
Removing the Pump Body
Removing the 'E' Plate (Dover)
Tappet Locating 'T' Piece
Measuring Camshaft End Float (York Pump Shown)
Camshaft and Governor Assembly
Governor Assembly (Dorset Shown)
Removing the Excess Fuel Solenoid (Dover)
Rocking Lever Removal (Naturally Aspirated)
Dismantling Sub-Assemblies
Boost Control Unit
Removing the Camsfat (Dorset Shown)
Pump Body and Tappets
Removing the Maximum Fuel Screw Assembly
Piston and Diaphragm Assembly
Tappet Assembly
Pump Body
Front Mounting Flanges
Removing a Camshaft Rear Bearing
Camshaft and Governor Assembly Exploded (Dover)
Camshaft and Governor Weights
Cambox and Controls
Camshaft and Governor Assembly (Dorset)
Removing the Governor Control Shaft (Dorset)
Naturally Aspirated Pumps
Dorset
Stop Control and Excess Fuel Lever Assembly
The Excess Fuel and Stop Control Shaft (Dover)
Damper Assembly Section View (Dover)
Rocking Lever Assembly
Component Inspection and Renewal
Tappets
Camshaft
Cambox
CAV Minimec Injection Pump (Dover) - Exploded
Controls
Rear Bush
Front Bush
Control Rod Front Bush (Dorset)
Assembly
Boost Control Unit - Sectional View
Mximum Fuel Screw Correctly Installed
Piston and Diaphragm Assembly
Camplate Installation
Zero Boost Fuel Adjusting Wheel Installed
Boost Control Static Test Assembly
Pump Body and Tappets
Initial Setting Data for Modified Boost Control Units
Front Mounting Flange
Camshaft and Governor Weights
Checking Plunger Arm Clearance
Installing a New Bearing Cup
Cambox and Controls
Governor Weight Cage Installed (Dover)
Installing a New Rear Bearing Cup
Expansion Plug Installation
Setting the Master Fork
Excess Fuel and Stop Control Shaft Assembly (Dover)
Naturally Aspirated Engines
All Engines
Installing the Excess Fuel Solenoid (Dover)
Stop Control Lever Initial Setting
Camshaft and Governor Assembly
Controls Installed (Naturally Aspirated Pump)
Measuring the Camshaft End Float (Dorset)
Measuring Dimension 'X'
Governor Checking Dimensions (Dover & Dorset)
Controls
Measuring Dimension B (Dorset Shown)
Rocking Lever and Pivot Shaft Assembly (Turbocharged Pumps)
Rocking Lever Installation (Naturally Aspirated Pumps)
Front Mounting Flange
Governor Spring Assembly (Naturally Aspirated)
Front Mounting Flange Installed (Dover)
Tappet Locating 'T' Pieces (Dorset)
Installing the Tappet Retaining Plate
Assembling the Pump Body to the Cambox
Pump Body Bolt Tightening Sequence
The Damper Installed (Dover Naturally Aspirated Only)
Boost Control Unit Installed (Dover)
Injector Overhaul
Dismantling
Ancillary Components
External Control Levers (Dover Illustrated)
Cleaning and Inspection
Injector - Section View
Injector Cleaning Tools
Assembly
Testing and Adjustment
Nozzle Viewr (Tool No. HH 103)
Pressure Setting
Spray Pattern
Nozzle Tester (Hartridge Testmaster)
Back Leak Test
Nozzle Seat Leakage Test
Specifications
Injection Pumps - Testing
Calibration
Governor Setting
Excess Fuel Baulking Device Check
Excess Fuel Check
Idle Speed Fuel Delivery Setting
Stop Control Check
Fuel Cut-Off Check
Injection Pumps - Overhaul
Governor Setting Dimensions
Dimension y
Dorset Pumps Only
Dimension B
Injectors - Overhaul
Injectors - Testing
Range of Adjusting Shim Thicknesses
Back Leak Time
Tightening Torques
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1
Contents
2
Injection Pump and Injector Identification
3
Introduction
4
Tightening Torques
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This manual is also suitable for:
2723
2726
2728t
2725
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