Ford 6.4L Power Stroke Manuals

Manuals and User Guides for Ford 6.4L Power Stroke. We have 1 Ford 6.4L Power Stroke manual available for free PDF download: Manual

Ford 6.4L Power Stroke Manual

Ford 6.4L Power Stroke Manual (104 pages)

Brand: Ford | Category: Engine | Size: 78 MB

Table of Contents

Important Safety Notice
2
Table of Contents
4
6.4L Power Stroke Diesel Overview
7
Features
7
Horsepower & Torque
7
- 6.4L Power Stroke Diesel Specifications
  8
- Engine Serial Number
  9
- Serial Number Label
  9
- Emissions Label
  9
- Front of Engine
  10
- Left Front of Engine
  10
Component Locations
10
- Left of Engine
  11
- Left Rear of Engine
  11
- Rear of Engine
  12
- Right Rear of Engine
  12
- Right Side of Engine
  13
- Right Front of Engine
  13
- Top of Engine
  14
- High Pressure Common Rail Fuel System
  15
- Cylinder Head & Head Bolts
  15
- Fulcrum Plate & Rocker Arms
  15
- 6.4L Vs 6.0L Flexplate
  16
- High Pressure Fuel Injection Pump & Rear Geartrain
  16
- Rocker Pedestal
  16
- Cooling System Features
  17
Internal Coolant Flow
17
Cooling System Flow: External Flow
18
External Coolant Flow
18
Coolant Pump & Front Cover
20
- Glow Plug Sleeve
  21
- Degas Bottle
  21
- Lubrication System Features
  22
- Lubrication System Oil Flow
  23
- Pick-Up Tube / Oil Aeration
  24
- Oil Pressure Regulator
  24
- Gerotor Oil Pump
  24
- Lube System Flow: Oil Cooler
  25
- Oil Cooler Cover
  26
- Front Cover
  26
- Oil Filter Base
  26
- Oil Filter
  27
- Turbocharger Oil Supply
  27
- Oil Pump Flow (Back Side)
  27
- Turbocharger Oil Drain Tubes
  28
- Oil Pan / Bed Plate
  28
- Fuel Supply System Features
  29
- Fuel Supply System
  30
- Fuel Flow
  30
- Engine Fuel Flow
  30
- HFCM Fuel Flow
  31
- HFCM (Horizontal Fuel Conditioning Module)
  31
- HFCM Components
  31
- Engine Mounted Fuel Filter
  32
- Fuel Pressure Regulator
  32
- Fuel Return Banjo Fittings
  32
- Air Management System Components
  34
- Air Management System Features
  34
• Series Sequential Turbocharger
34
Egr
34
- System Flow
  35
- Air Filter Housing/ Filter Minder
  36
- Air Filter Element
  36
- Charge Air Cooler (CAC)
  36
- Series Sequential Turbocharger & Turbocharger Actuator
  37
- Turbocharger Actuator
  37
- Turbocharger Actuator Cooler
  37
- Intake Airflow (Blue)
  38
- Exhaust Airflow (Red)
  38
- Vanes Open
  39
- Vanes Partially Closed
  39
- Vanes Closed
  39
- EGR Valve
  40
- EGR Flow
  40
- Dual EGR Cooling System
  40
- Throttle Body
  41
- Intake Manifold
  41
- High Pressure Common Rail Direct Injection
  42
- Fuel System Components
  42
- High Pressure Common Rail
  42
- Fuel System Advantages
  42
- High Pressure Fuel System Flow
  43
- High Pressure Pump Operation
  44
Fuel Management System
44
Stages of Injection
48
- Main Injection
  49
- End of Main Injection
  50
- Sensors Overview
  52
Electrical Components
52
Control Devices
69
Glow Plug Control Module (GPCM)
69
Unique Service Procedures
74
Appendix
82
Torque Charts
83
Wiring Diagram
89
- Wiring Diagram
  90
- Diagnostic Codes
  91

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