Ford 6.0L POWER STROKE Manuals

Ford 6.0L POWER STROKE Manuals

Manuals and User Guides for Ford 6.0L POWER STROKE. We have 2 Ford 6.0L POWER STROKE manuals available for free PDF download: Service Procedures And General Diagnostics, Manual

Ford 6.0L POWER STROKE Service Procedures And General Diagnostics

Ford 6.0L POWER STROKE Service Procedures And General Diagnostics (107 pages)

Ford 6.0L POWER STROKE Direct Injection Turbocharged Diesel engine

Brand: Ford | Category: Engine | Size: 7 MB

Table of Contents

Safety Notice
2
Table of Contents
4
6.0L Power Stroke
6
C O M P O N E N T L O C at I O N S
10
- Rear of Engine
  12
- Right Rear of Engine
  12
- Right Side of Engine
  13
- Right Front of Engine
  13
- Top of Engine
  14
- Rocker Carrier
  15
- Cylinder Head
  15
- Rear Geartrain
  15
Features
15
- Dual Mass Flywheel
  16
- Normal Heat Treatment Discoloration
  16
- Single Mass Flywheel
  16
- Cooling System Features
  18
- Cooling System Flow
  18
C O O L I N G S y S T E
18
Water Pump & Front Cover
20
- Glow Plug Sleeve
  21
- Coolant Recovery Bottle
  21
- Lubrication System Features
  22
L U B R I C a T I O N S y S T E
22
System Flow
22
- Lubrication System Oil Flow
  23
- Lube Pressure Oil System Schematic
  23
- Oil Pan / Bed Plate
  23
- Oil Pressure Regulator
  24
- Gerotor Oil Pump
  24
- Pick-Up Tube / Oil Aeration
  24
- Oil Pick-Up Tube
  24
- Front Cover
  25
- Oil Cooler
  25
- Oil Cooler Housing & Filter Base
  25
- Oil Filter Base & Valves
  26
- Oil Filter
  26
- Oil Reservoir & Screen
  26
- Oil Temperature Sensor
  26
- Oil Pressure Switch
  26
- Turbocharger Oil Drain Tube
  27
- Turbocharger Oil Supply & VGT Control
  27
- Oil Flow at Oil Reservoir
  27
- Engine Fuel System Flow
  28
F U E L S U P P L y S y S T E
28
System Flow
33
A I R M a N a G E M E N T S y S T E
33
Vgt
33
- Air Filter / Filter Minder
  34
- Air Filter Element
  34
- Charge Air Cooler
  34
- VGT Features
  35
- VGT Compressor
  35
- VGT Turbine
  35
- VGT Control Valve
  36
- VGTCV Flows
  36
- VGT Turbine Vanes Open
  37
- VGT Turbine Vanes Partially Closed
  37
- VGT Turbine Vanes Closed
  37
- EGR Valve
  38
- EGR Flow
  38
- EGR Cooler
  38
- EGR Throttle
  39
- Intake Manifold
  39
- Generation II Fuel Management System Diagram
  40
- Generation II Fuel Management System Major Components
  40
- Generation II Fuel Management System Advantages
  40
F U E L M a N a G E M E N T S y S T E
40
Stages of Injection
46
- End of Main Injection Step 1
  48
- End of Main Injection Step 2
  48
- Electrical Components
  50
- Sensors Overview
  50
E L E C T R I C a L C O M P O N E N T
50
Actuators
65
- FICM (Fuel Injection Control Module)
  66
- VGTCV (Variable Geometry Turbocharger Control Valve)
  66
Other Electrical Components
66
- PCM (Powertrain Control Module)
  67
- Glow Plug System
  67
- GPCM (Glow Plug Control Module)
  67
- Glow Plug
  68
- Glow Plug Buss Bar
  68
- Glow Plug System Diagnostics
  69
- Oil Filter: Replacement
  70
- Fuel Filter: Replacement
  70
- Injector: Removal
  70
U N I Q U E S E R V I C E P R O C E D U R E
70
G E N E R a L D I a G N O S T I C
80
- ICP Pressure Low During Crank
  81
- Power or Ground Issues
  81
- Injector I/O Test
  81
- Cylinder Balance Test
  82
- Relative Compression Test
  82
- Oil Aeration Test
  82
- Glow Plug
  82
- Crankcase Pressure Test
  83
- Injector Buzz/No Buzz
  83
Appendix
84
- Special Torque Chart
  85
- T O R Q U E C H a R T
  85
  - Cylinder Head Bolts
    87
  - Flywheel Bolts
    87
  - High Pressure Oil Rail Bolts
    88
  - Intake Manifold Bolts
    88
  - Main Bearing Bolts
    88
- H a R D S T a R T / N O S T a R T D I a G N O S T I C
  89
- Hard Start/No Start Diagnostics
  89
- P E R F O R M a N C E D I a G N O S T I C
  90
  - Performance Diagnostics
    90
  - Wiring Diagram
    91
- D I a G N O S T I C C O D E
  95
- Diagnostic Codes
  95
- G L O S S a R
  98
- Index
  101
- N O T E
  104

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Ford 6.0L POWER STROKE Manual

Ford 6.0L POWER STROKE Manual (72 pages)

Brand: Ford | Category: Engine | Size: 0 MB

Table of Contents

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