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VSG-411
Service manual
Ford VSG-411 Service Manual
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Service manual
(107 pages)
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Contents
Table of Contents
Bookmarks
Table of Contents
Section 01 - Basic Engine
Table of Contents
Section Title
Basicengine
Identification
Description
Diagnosis and Testing
Camshaft Lobe Lift
Compression Test
Compression Gauge Check
Test Conclusion
Crankshaft End Play
Flywheel Face Runout
Camshaft End Play
Overhaul
Cylinder Head
Reaming Valve Guides
Refacing Valve Seats
Valves
Refacing Valves
Select Fitting Valves
Camshaft Repair
Crankshaft
Refinishing Journals
Fitting Main or Connecting Rod Bearings with Plastigage
Pistons, Pins and Rings
Fitting Pistons
Fitting Piston Rings
Fitting Piston Pins
Valve Rocker Arm And/Or Shaft Assembly
Pushrods
Cylinder Block
Refinishing Cylinder Walls
Repairing Sand Holes or Porous Engine Castings
Cleaning and Inspection
Intake Manifold
Exhaust Manifolds
Valve Rocker Arm And/Or Shaft Assembly
Pushrods
Specifications
Tappets
Timing Chain and Sprockets
Camshaft
Camshaft Bores
Crankshaft
Flywheel
Connecting Rods
Pistons, Pins and Rings
Main and Connecting Rod Bearings
Cylinder Block
Oil Pan
Oil Pump
Removal and Installation
Valve Rocker Arm Cover, Rocker Arm And/Or Shaft
Intake Manifold
Exhaust Manifold
Cylinder Head
Valve Spring, Retainer and Stem Seal
Cylinder Head Removed
Cylinder Head Installed
Water Pump
Cylinder Front Cover and Timing Chain, or Crankshaft Sprockets
Adjusting Valve Clearances
Crankshaft Front Oil Seal
Camshaft And/Or Valve Lifters
Camshaft Bearings
Oil Pump
Oil Pan
Flywheel Ring Gear
Crankshaft Rear Oil Seal
Pistons and Connecting Rods
Oil Filter
Disassembly and Assembly
Engine Assembly
Oil Pump
Section 02 - Ignition System Distributorless
Description and Operation
Engine Speed and C/S Position
Engine Load
Engine Temperature
Fuel Octane Level Adjustment
Ignition Coil Driver
Sensor Fail-Safe
Cranking Mode
Run Mode
Transient Mode
Overspeed Mode
Service Adjustments and Checks
Removal and Installation
Ignition Coil
Engine Speed Sensor
Engine Coolant Temperature Sensor
Diagnosing and Testing Dis
DIS Cleaning and Inspection
Spark Plugs
Ignition Coil
Ignition Wires
Spark Plug Inspection Chart
DIS Diagnosing
DIS Diagnosis Equipment
Specifications
DIS Engine Harness Checks
Engine Coolant Temperature Sensor Characteristics
Spark Timing
Wiring Harness Circuit Identification - F4JL-14305AA
Wiring Harness Circuit Identification - F4JL-14305BA
Section 03 - Fuel System
Description and Operation
General Description
Identification
SECTION 03 - Fuel System
Diagnosis and Testing
General Information
Fuel Pump
Description
Diagnosis and Testing
Pressure Tests
Capacity (Volume) Test
Removal and Installation
Fuel Pump Assembly
Specifications
Operation and Service
Fuel Supply System
Idle System
High Speed System
Accelerating Pump System
Zenith Model #33 Carburetor
Assembly of Air Intake
Assembly of Fuel Bowl
Cleaning and Inspection
Disassembly
Automatic Choke Operation
Adjusting the Choke Pull-Off
Automatic Choke Setup Procedure
Choke Pull-Off
Adjusting the Thermostatic Spring
Section 04 - Charging System
Description and Operation
Generator
Diagnosis and Testing
Preliminary Information
Isolating the Problem
Battery Testing
Capacity Test
System Connections
Generator Connections
Electrical Testing Precautions
Output Voltage Test
Regulator Bypass Test
Key-Off Check
Regulator Sense Voltage
External Circuit Tests
Field Voltage Test
Initial Excitation Circuits
Regulator Input Test
Generator Brush Check
Field Ground and Open Tests
Field Voltage Test
Overcharging
Generator Disassembly
Adjustments
Belt Adjustments
Removal and Installation
Overhaul
Disassembly
Releasing Front Bearing Retainer
Front or Rear Bearing Removal
Front Bearing Installation
Pressing Front Bearing Onto Shaft
Section 05 - Starting System
Assembly
Description and Operation
Testing
Road Service
On-Engine Testing
Starter Cranking Circuit Test
Starter Load Test
Starter Solenoid Test
Bench Tests
Starter No-Load Test
Armature Open Circuit Test
Armature and Field Grounded Circuit Test
Cleaning and Inspection
Disassembly
Permanent-Magnet Starter
Overhaul
Assembly
SECTION 08 - Specifications
Specifications
Engine Model Years 1993
Governor
Specifications
Special Service Tools
Conversion Factors
Torque Specifications
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Quick Links
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Zenith Model #33 Carburetor
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VSG-4111413
ENGINE
The
SERVICE MANUAL
I uwer...
Worldwide TM
For Engines Produced 1993 and Later
Table of
Contents
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Chapters
Section 01 - Basic Engine
4
Section 02 - Ignition System Distributorless
36
Section 03 - Fuel System
51
Section 04 - Charging System
74
Section 05 - Starting System
90
Table of Contents
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