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VSG-413
Ford VSG-413 Manuals
Manuals and User Guides for Ford VSG-413. We have
2
Ford VSG-413 manuals available for free PDF download: Service Manual
Ford VSG-413 Service Manual (107 pages)
ENGINE
Brand:
Ford
| Category:
Engine
| Size: 23 MB
Table of Contents
Safety Notice
2
CGS Gasoline Engine
4
Basic Engine
4
Engine Identification
5
Lubrication Circuit
5
Engine Description
5
VSG-411 Sectional View
6
Engine Ventilation System Diagram
7
Lubrication Circuit Diagram
7
Engine: Diagnosis and Testing
8
Camshaft Lobe Lift
8
Compression Test
8
Flywheel Face Runout, Camshaft End Play
8
Cylinder Head
9
Reaming Valve Guides
9
Refacing Valve Seats
9
Quick Reference Compression Pressure Limit Chart
9
Refacing Valves
10
Select Fitting Valves
10
Camshaft Repair
10
Crankshaft
10
Fitting Pistons
11
Fitting Piston Rings
11
Valve Rocker Arm And/Or Shaft Assembly
12
Push Rods
12
Cylinder Block
12
Repairing Sand Holes or Porous Engine Castings
12
Intake Manifold Cleaning and Inspection
13
Exhaust Manifolds Cleaning and Inspection
13
Push Rods Cleaning and Inspection
13
Cylinder Heads Cleaning and Inspection
13
Tappets Cleaning and Inspection
14
Timing Chain and Sprockets Cleaning and Inspection
14
Camshaft Cleaning and Inspection
14
Crankshaft Cleaning and Inspection
15
Flywheel Inspection
15
Connecting Rods Cleaning and Inspection
15
Pistons, Pins and Rings Cleaning and Inspection
15
Main and Connecting Rod Bearings Cleaning and Inspection
16
Cylinder Block Cleaning and Inspection
16
Oil Pan Cleaning and Inspection
17
Oil Pump Cleaning and Inspection
17
Valve Rocker Arm Cover, Rocker Arm And/Or Shaft Removal and Installation
18
Intake Manifold Removal and Installation
18
Exhaust Manifold Removal and Installation
18
Cylinder Head Removal and Installation
18
Valve Spring, Retainer and Stem Seal Cylinder Head Removed Removal and Installation
20
Cylinder Head Installed Removal and Installation
20
Water Pump Removal and Installation
21
Cylinder Front Cover and Timing Chain, or Crankshaft Sprockets Removal and Installation
21
Adjusting Valve Clearances
22
Crankshaft Front Oil Seal Removal and Installation
22
Camshaft And/Or Valve Lifters Removal and Installation
23
Camshaft Bearings Removal and Installation
24
Oil Pump Removal and Installation
24
Oil Pan Removal and Installation
24
Crankshaft Rear Oil Seal Removal and Installation
25
Pistons and Connecting Rods Removal and Installation
25
Oil Filter Removal and Installation
26
Engine Assembly Disassembly and Assembly
26
Oil Pump Disassembly and Assembly
28
Ignition System - Breaker Point
29
Distributor Identification Number
29
Ignition System Diagnosis and Testing
30
Spark Intensity Tests
30
Primary Circuit, Secondary Circuit
30
Battery to Coil Voltmeter Test
30
Distributor Tests - on Engine
31
Starting Ignition Circuit Voltmeter Test
31
Coil to Ground Voltmeter Test
31
Secondary (High Tension) Wires Resistance Test
31
Breaker Point Alignment
32
Dwell Angle/Breaker Point Gap Adjustment
32
Dwell Angle Check
32
Distributor Spark Advance Test
32
Breaker Points And/Or Condenser Removal and Installation
33
Initial Ignition Timing
33
Spark Plug Wire Removal and Installation
34
Spark Plugs Removal and Installation
34
Distributor Removal and Installation
34
Vacuum Diaphragm Removal and Installation
35
Spark Plugs Cleaning and Inspection
35
Distributor Cleaning and Inspection
35
Ignition Coil Cleaning and Inspection
35
Spark Plug Inspection - Illustration
37
Ignition System - Solid State
38
Primary Circuit Diagnosis and Testing
39
Secondary Circuit Diagnosis and Testing
39
Engine Cranks but will Not Start
40
Initial Timing Check
41
Initial Ignition Timing Adjustments
41
Distributor Removal and Installation (Solid State)
42
Spark Plugs Removal and Installation (Solid State)
42
Distributor Cleaning and Inspection (Solid State)
43
Distributor Cap and Rotor Cleaning and Inspection (Solid State)
43
Ignition Wires Inspection
43
Ignition Coil Cleaning and Inspection (Solid State)
43
Spark Plug Inspection - Illustration (Solid State)
44
Ignition System - Distributorless
45
Cranking Mode
46
Run Mode
46
Transient Mode
46
Overspeed Mode
46
Ignition Coil Removal and Installation (Distributeless)
47
Engine Speed Sensor Removal and Installation (Distributeless)
47
Engine Coolant Temperature Sensor Removal and Installation (Distributeless)
48
DIS Diagnosis Equipment
49
DIS Diagnosis Procedure
49
DIS Engine Harness Checks (UESC Harness Connector Removed All Sensor Connected to Harness)
50
Codes - Temperature Sensor Characteristics Chart (TSCC)
50
Engine Coolant Sensor Characteristics
51
DIS Coil Connector for Engine Harness - Diagram
52
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E8JL-12A200-AD)
53
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E8JL-12A200-AD)
54
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E9JL-12A200-AB)
55
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E9JL-12A200-AC)
56
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E9JL-12A200-CA)
57
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E9JL-12A200-CB)
58
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E9JL-12A200-CC)
59
Vacuum Line to Vacuum Port on Top of 4 Cyl Runner of Intake Manifold - Diagram
60
Crankshaft Pulley - 2 Groove
62
Rear Engine Plates Diagram
63
Fuel System General Description
64
Fuel System Identification
64
Fuel System Diagnosis and Testing
64
Air Cleaner Description and Operation
64
Removal/Air Filter Element Replacement
65
Fuel Pump Description
66
Fuel Pump Diagnosis and Testing
66
Fuel Pump Capacity (Volume) Test
66
Fuel Pump Assembly Removal and Installation
66
Facet Carburetor Disassembly
67
Facet Carburetor Cleaning and Inspection
67
Assembly of Air Intake / Assembly of Fuel Bowl
67
Sideraft 87-Model Carburetor Description
67
Facet Carburetor Exploded View
68
Fuel Supply System Operation
69
Idle System Operation
69
High Speed (Main Metering) System Operation
69
Choke System Operation
70
Disassembly of Throttle Body
70
Disassembly of Fuel Bowl
70
Removal and Replacement of Throttle Shaft Bushings
70
Assembly of Fuel Bowl
71
Assembly of Throttle Body
71
Assembly of Bowl to Throttle Body
71
Fuel System Adjustments
71
Sidecraft Model Carburetor Exploded View
72
Variable Venturi Carburetor Description
73
Fuel Input System
73
Float Chamber Vent System
74
Air Control
74
Main Fuel Control System
75
Idle System
75
Throttle Operation
76
Accelerator Pump
76
Idle System Diagram
76
Manual Choke Operation
77
Pump Back Bleed
77
Vacuum Break Air Hole
77
Choke Fuel Supply and Control / Choke Air Supply and Control
77
Choke Pull down System
78
Two Extreme Conditions of Choke Operation - Diagrams
78
Air Supply System in Operation - Diagram
78
Air Supply System Closed down - Diagram
78
Electric Choke Control Operation
79
Electric Choke Control Assembly Diagram
79
Choke Open, Engine Warm - Diagram
79
VV Carburetor Diagnostic Checks and Adjustments
80
Idle Fuel Mixture and Idle Speed
80
Anti-Dieseling Valve
80
Carburetor Removal and Installation
81
Accelerator Pump - Vacuum Diaphragm Removal and Installation
82
Needle Valve Removal and Installation
82
Manual Choke Assembly Removal and Installation
82
Carburetor Control Diaphragm Removal and Installation
83
Charging System Diagnosis and Testing
84
Alternator Operation
84
Battery Testing
84
Capacity Test
85
Charging System Tests
85
No Load, Load
85
Over Voltage
85
Control Voltage
86
Output
86
Diodes Bench Test
86
Field Diodes Bench Test
86
Stator Coil Open or Grounded Bench Test
87
Rotor Open or Short Circuit Bench Test
87
Alternator Overhaul
87
Fan, Pulley and Associated Components Diagram
87
Disassembled Alternator Diagram
88
Alternator Assembly
89
Starting System Description and Operation
90
Starting System Testing
90
Starter Circuit Test
90
Starter Load Test
90
Starter Cranking Circuit Tests - Diagram
91
Starter Load Test - Diagram
91
Starter Solenoid Test
92
Starter No-Load Bench Test
92
Armature Open Circuit Test
92
Armature and Field Grounded Circuit Test
92
Starter Removal and Installation
93
Starting System Ovehaul
93
Starting System Cleaning and Inspection
93
Starter Motor Exploded View
94
Starter Motor Assembly
95
Pinion and Ring Gear Wear Patterns Diagram
95
Sliding Armature in Its Bearings - Diagram
96
Solenoid Diagram
96
Governor Description and Operation
97
Governor Adjustments
97
Oil Level
97
Belt Tension
97
Throttle Control Rod
98
RPM Adjustments
98
Spread or Sensitivity
98
Increas Spread
98
Decrease Spread
99
Governor Removal and Installation
99
Low Speed
99
No-Load Surge
99
Cooling System Description and Operation
100
Drive Belt Adjustment
100
Specifications
101
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Ford VSG-413 Service Manual (124 pages)
Brand:
Ford
| Category:
Engine
| Size: 18.83 MB
Table of Contents
Section 01 - Basic Engine
4
Table of Contents
4
Section Title
4
Basicengine
5
Identification
6
Description
7
Diagnosis and Testing
9
Camshaft Lobe Lift
9
Compression Test
9
Compression Gauge Check
9
Test Conclusion
9
Crankshaft End Play
10
Flywheel Face Runout
10
Camshaft End Play
10
Overhaul
11
Cylinder Head
11
Reaming Valve Guides
11
Refacing Valve Seats
11
Valves
11
Refacing Valves
11
Select Fitting Valves
12
Camshaft Repair
12
Crankshaft
12
Refinishing Journals
12
Fitting Main or Connecting Rod Bearings with Plastigage
12
Pistons, Pins and Rings
13
Fitting Pistons
13
Fitting Piston Rings
13
Fitting Piston Pins
14
Valve Rocker Arm And/Or Shaft Assembly
14
Pushrods
14
Cylinder Block
14
Refinishing Cylinder Walls
14
Repairing Sand Holes or Porous Engine Castings
14
Cleaning and Inspection
15
Intake Manifold
15
Exhaust Manifolds
15
Valve Rocker Arm And/Or Shaft Assembly
15
Pushrods
15
Specifications
15
Tappets
17
Timing Chain and Sprockets
17
Camshaft
17
Camshaft Bores
17
Crankshaft
17
Flywheel
18
Connecting Rods
18
Pistons, Pins and Rings
19
Main and Connecting Rod Bearings
19
Cylinder Block
19
Oil Pan
20
Oil Pump
20
Removal and Installation
22
Valve Rocker Arm Cover, Rocker Arm And/Or Shaft
22
Intake Manifold
22
Exhaust Manifold
22
Cylinder Head
23
Valve Spring, Retainer and Stem Seal
24
Cylinder Head Removed
24
Cylinder Head Installed
24
Water Pump
25
Cylinder Front Cover and Timing Chain, or Crankshaft Sprockets
25
Adjusting Valve Clearances
26
Crankshaft Front Oil Seal
27
Camshaft And/Or Valve Lifters
27
Camshaft Bearings
28
Oil Pump
29
Oil Pan
29
Flywheel Ring Gear
29
Crankshaft Rear Oil Seal
30
Pistons and Connecting Rods
30
Oil Filter
31
Disassembly and Assembly
32
Engine Assembly
32
Oil Pump
35
Section 02 - Ignition System Distributorless
36
Description and Operation
38
Engine Speed and C/S Position
38
Engine Load
39
Engine Temperature
39
Fuel Octane Level Adjustment
39
Ignition Coil Driver
39
Sensor Fail-Safe
39
Cranking Mode
39
Run Mode
39
Transient Mode
39
Overspeed Mode
39
Service Adjustments and Checks
40
Removal and Installation
41
Ignition Coil
41
Engine Speed Sensor
41
Engine Coolant Temperature Sensor
42
Diagnosing and Testing Dis
43
DIS Cleaning and Inspection
43
Spark Plugs
43
Ignition Coil
43
Ignition Wires
43
Spark Plug Inspection Chart
44
DIS Diagnosing
43
DIS Diagnosis Equipment
43
Specifications
43
DIS Engine Harness Checks
45
Engine Coolant Temperature Sensor Characteristics
45
Spark Timing
45
Wiring Harness Circuit Identification - F4JL-14305AA
47
Wiring Harness Circuit Identification - F4JL-14305BA
49
Section 03 - Fuel System
51
Description and Operation
53
General Description
53
Identification
53
SECTION 03 - Fuel System
53
Diagnosis and Testing
54
General Information
54
Fuel Pump
55
Description
55
Diagnosis and Testing
55
Pressure Tests
55
Capacity (Volume) Test
55
Removal and Installation
56
Fuel Pump Assembly
56
Specifications
56
Operation and Service
57
Fuel Supply System
57
Idle System
57
High Speed System
58
Accelerating Pump System
59
Zenith Model #33 Carburetor
57
Assembly of Air Intake
61
Assembly of Fuel Bowl
61
Cleaning and Inspection
61
Disassembly
61
Automatic Choke Operation
62
Adjusting the Choke Pull-Off
63
Automatic Choke Setup Procedure
63
Choke Pull-Off
63
Adjusting the Thermostatic Spring
64
Section 04 - Charging System
74
Description and Operation
76
Generator
76
Diagnosis and Testing
78
Preliminary Information
78
Isolating the Problem
78
Battery Testing
78
Capacity Test
78
System Connections
79
Generator Connections
79
Electrical Testing Precautions
79
Output Voltage Test
79
Regulator Bypass Test
80
Key-Off Check
80
Regulator Sense Voltage
80
External Circuit Tests
81
Field Voltage Test
81
Initial Excitation Circuits
82
Regulator Input Test
82
Generator Brush Check
83
Field Ground and Open Tests
83
Field Voltage Test
83
Overcharging
84
Generator Disassembly
84
Adjustments
85
Belt Adjustments
85
Removal and Installation
86
Overhaul
87
Disassembly
87
Releasing Front Bearing Retainer
87
Front or Rear Bearing Removal
87
Front Bearing Installation
88
Pressing Front Bearing Onto Shaft
88
Section 05 - Starting System
90
Assembly
90
Description and Operation
92
Testing
93
Road Service
93
On-Engine Testing
93
Starter Cranking Circuit Test
93
Starter Load Test
94
Starter Solenoid Test
94
Bench Tests
94
Starter No-Load Test
94
Armature Open Circuit Test
95
Armature and Field Grounded Circuit Test
95
Cleaning and Inspection
97
Disassembly
97
Permanent-Magnet Starter
100
Overhaul
100
Assembly
101
SECTION 08 - Specifications
119
Specifications
119
Engine Model Years 1993
119
Governor
123
Specifications
123
Special Service Tools
124
Conversion Factors
124
Torque Specifications
124
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