Ford VSG-411 Service Manual page 34

01-31
Basic Enaine
01-31
DISASSEMBLY AND ASSEMBLY (Continued)
13. Install a new oil seal to the front cover using tool
21-046.
14. Install the oil slinger on the crankshaft and position
the front cover gasket in place using oil resistant
sealer. Locate the front cover, aligning the seal to the
crankshaft with pulley. Tighten the bolts evenly to
specification.
15. Install a new oil seal in the rear oil seal carrier using
tooi 21-059A
16. Position a new gasket on the rear oil seal carrier using
oil resistant sealer. Secure the carrier to the cylinder
block. Tighten the bolts evenly to specification.
17. Assemble the respective pistons to their connecting
rods. Be sure the ' IF" or " front" on the rod and the
arrow on the top of the piston face the same side.
Push the piston pin into the piston and rod and install
the two piston pin snap rings on service pistons only.
18. Install the rings on the piston starting with the oil ring,
then the second compression ring and the top
compression ring. Position the gaps as shown.
.
COMPRESSION
i
COMPRESSION
RING
RiNG
FRONT OF
ENGINE
19. Rotate the engine in the stand so that the front end is
up. Oil the piston rings and cylinder bores with engine
oil. Compress the rings using a universal piston ring
compressor. Install the piston and connecting rod
assemblies into their respective bores with the arrow
on top of the piston pointing toward the front of the
block.
20. Install the connecting rod bearings and check the
clearances as detailed in the Overhaul Section.
21. Oil the hearings and journals with engine oil and
install the connecting rod bearing caps. Tighten the
bolts to specification. Check the connecting rod side
clearance.
22. Rotate the engine to the inverted position. Replace
the oil pump pick up tube and screen. Press the tubes
to the full depth of the counter bored holes.
23. Position the flywheel squarely on the crankshaft
flange. Tighten the attaching bolts evenly to
specification.
24. Install the crankshaft pulley and torque the bolt to
specification.
25. Coat the block surface and the oil pan gasket surface
with oil resistant sealer. Position the oil pan gaskets
on the cylinder block. Position the end seals with the
chamfered ends into the grooves, again using an oil
resistant sealer at the mating areas. Position the oil
pan and tighten the bolts evenly to specification
following first the alphabetical, then the numerical
sequences shown.
14 13 12 11
10
9
8
0
0
0
K 3 H
M N 0 P
Q R s
-
0
o- 0, 0
0
1 2 3 4 5 6 7
26. Right the engine in the stand. Position a new gasket
on the water pump and install the pump on the block.
27. Position the generator and brackets to the block and
install mounting bolts.
28. Position a new oil pump mounting gasket to the block
using oil resistant sealer. Position the pump to the
block, install the mounting bolts and torque to
specifications.
29. Position a new gasket to the fuel pump flange and
insert the rocker arm through the slot in the block so
that the arm lies on the camshaft lobe. Install the
mounting bolts and tighten evenly to specification.