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Ford Cobra 4.6L (4V) Manual
Ford Cobra 4.6L (4V) Manual

Ford Cobra 4.6L (4V) Manual

Ford motor company engine description and operation

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303-01C-1

DESCRIPTION AND OPERATION

Engine

WARNING: Do not operate the engine
with the hood open until the fan blade has been
first examined for possible cracks and separation.
The 4.6L (4V) (281 CID) Cobra engine is a V-8
with the following features:
• intercooled supercharger
• dual overhead camshafts
• four valves per cylinder
• sequential multiport fuel injection (SFI)
• an aluminum intake manifold
• aluminum cylinder heads
• a cast aluminum, 90-degree V- cylinder block
• individually chain-driven camshafts with a
hydraulic timing chain tensioner on each timing
chain
• the electronic ignition system with eight ignition
coils

Identification

Always refer to these labels when replacement parts
are necessary or when checking engine calibrations.
The engine parts often differ within a CID family.
Verification of the identification codes will ensure
that the correct parts are obtained. These codes
contain all the pertinent information relating to the
dates, optional equipment and revisions. The Ford
Master Parts Catalog contains a complete listing of
the codes and their application.
Code Information
The engine code information label, located on the
side of the valve cover and the front side of the
valve cover, contains the following:
• engine build date
• engine plant code
• engine code
Exhaust Emission Control System
Operation and necessary maintenance of the exhaust
emission control devices used on this engine is
covered in the
Powertrain Control/Emissions
Diagnosis (PC/ED)
manual.
Copyright
2002, Ford Motor Company
Last updated: 6/14/2002
Engine — Cobra 4.6L (4V)

Induction System

The sequential multiport fuel injection (SFI)
provides the fuel/air mixture needed for combustion
in the cylinders. The eight solenoid-operated fuel
injectors:
• are mounted in the lower intake manifold.
• meter fuel into the air intake stream in accordance
with engine demand.
• are positioned so that their tips direct fuel just
ahead of the engine intake valves.
• are connected in series with the fuel pressure
sensor.
• supply fuel from the fuel tank with a fuel pump
mounted in the fuel tank.
A constant fuel pressure drop is maintained across
the fuel injectors by the fuel pressure sensor. The
fuel pressure sensor:
• is positioned upstream from the fuel injectors on
the fuel injection supply manifold.
Valve Train
The valve train operates as follows:
• ball-tip hydraulic lash adjusters provide automatic
lash adjustment.
• roller followers ride on the camshaft lobes,
transferring the up-and-down motion of the
camshafts to the valves in the cylinder heads.
Positive Crankcase Ventilation System
All engines are equipped with a closed-type positive
crankcase ventilation system recycling the crankcase
vapors to the upper intake manifold.
Lubrication System
The engine lubrication system operates as follows:
• oil is drawn into the oil pump through the oil
pump screen cover and tube in the sump of the
oil pan.
• oil is pumped through the oil bypass filter on the
left front side of the cylinder block.
• oil enters the main oil gallery where it is
distributed to the crankshaft main journals and to
both cylinder heads.
303-01C-1
2003 Mustang, 8/2002

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Summary of Contents for Ford Cobra 4.6L (4V)

  • Page 1 Verification of the identification codes will ensure that the correct parts are obtained. These codes contain all the pertinent information relating to the dates, optional equipment and revisions. The Ford Master Parts Catalog contains a complete listing of the codes and their application.
  • Page 2 303-01C-2 DESCRIPTION AND OPERATION (Continued) • From the main journals, the oil is routed through cross-drilled passages in the crankshaft to lubricate the connecting rod bearings. Controlled leakage through the crankshaft main bearings and connecting rod bearings is slung radially outward to cool and lubricate the cylinder walls as well as the entire connecting rod, piston and piston rings assembly.
  • Page 3 303-01C-3 DESCRIPTION AND OPERATION (Continued) Item Part Number Description 6F066 Supercharger assembly N806154 Screws (2 req’d) 9F715 Idle air control valve — Idle air control valve gasket 9P697 Spacer assembly 9E936 Throttle body gasket 9E926 Throttle body — Bolts (4 req’d) —...
  • Page 4 303-01C-4 Engine — Cobra 4.6L (4V) 303-01C-4 DESCRIPTION AND OPERATION (Continued) 2003 Mustang, 8/2002...
  • Page 5 303-01C-5 DESCRIPTION AND OPERATION (Continued) Item Part Number Description 12B637 Wiring harness 9C986 Fuel pulse damper 9F792 Fuel injection supply manifold 9F593 Fuel injector — Stud 9D475 Exhaust gas recirculation valve W701232 Bolt N806979 Stud — EGR vacuum hoses 6F089 Vacuum actuator valve N605892 Bolts (2 req’d)
  • Page 6 303-01C-6 Engine — Cobra 4.6L (4V) 303-01C-6 DESCRIPTION AND OPERATION (Continued) 2003 Mustang, 8/2002...
  • Page 7 303-01C-7 DESCRIPTION AND OPERATION (Continued) Item Part Number Description N605904 Bolt N620480 6A946 Cover 17K814 Alternator bracket assembly N811268 Bolts (2 req’d) 8620 Accessory drive belt N606543 Bolt (4 req’d) 6L266 Timing chain tensioner 6268 Timing chain (2 req’d) 6M256 Timing chain guide 6L266 Timing chain tensioner...
  • Page 8 303-01C-8 Engine — Cobra 4.6L (4V) 303-01C-8 DESCRIPTION AND OPERATION (Continued) 2003 Mustang, 8/2002...
  • Page 9 303-01C-9 DESCRIPTION AND OPERATION (Continued) Item Part Number Description 6083 Cylinder head gasket — Bolt (2 req’d) — Washer (2 req’d) 6255 Spacer — Secondary timing chain (2 req’d) — Screw and washer 6C271 Timing chain vibration damper 6B277 Camshaft bearing cap —...
  • Page 10 303-01C-10 Engine — Cobra 4.6L (4V) 303-01C-10 DESCRIPTION AND OPERATION (Continued) 2003 Mustang, 8/2002...
  • Page 11 303-01C-11 DESCRIPTION AND OPERATION (Continued) Item Part Number Description 6214 Bolt (2 req’d) 6211 Connecting rod bearing (16 req’d) 6140 Piston pin retainer (16 req’d) 6135 Piston pin (8 req’d) 6110 Piston (8 req’d) 6159 Piston ring (8 req’d) 6159 Piston ring (8 req’d) (part of 6100) 6150...
  • Page 12 303-01C-12 Engine — Cobra 4.6L (4V) 303-01C-12 DESCRIPTION AND OPERATION (Continued) 2003 Mustang, 8/2002...
  • Page 13 303-01C-13 DESCRIPTION AND OPERATION (Continued) Item Part Number Description 8555 Water bypass tube 6750 Oil level indicator 6754 Oil level indicator tube N806155 Bolt 6C358 Bolt (10 req’d) 6714 Oil bypass filter 6A642 Oil cooler (Continued) Item Part Number Description N807198 Dowel pin (2 req’d) N807309...
  • Page 14 303-01C-14 Engine — Cobra 4.6L (4V) 303-01C-14 DESCRIPTION AND OPERATION (Continued) 2003 Mustang, 8/2002...
  • Page 15 303-01C-15 DESCRIPTION AND OPERATION (Continued) Item Part Number Description N806177 Bolt (4 req’d) N806459 Dowel (4 req’d) 6A341 Thrust washer 6303 Crankshaft 6A339 Thrust bearing 6325 Main bearing cap (5 req’d) 6345 Bolt (10 req’d) 6K258 Stud (4 req’d) 6687 Oil pan baffle N806180 Spacer...

This manual is also suitable for:

Cobra 4.6l 4v