ELGO Electronic Z58-600 Series Operating Manual

Universal position indicator foe incremental and absolute measuring systens

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799000082 / Rev. 0 / 2018-11-08
Translation of the original operating manual
Operating Manual
SERIES Z58-600
Universal Position Indicator for incremental and absolute Measuring Systems
 Indicator for evaluation of incremental or absolute measuring systems
 Proven standard functions, e. g. multiplication factor, reference value,
tool-offset, four-edge evaluation and inch/mm switching
 6 digit LED display (14 mm high) with brightness control
 3 external +24 V control inputs (reset, reference, tool-offset)
 Switching function via two normally open relay outputs
 Optional analog output 0 ... 10 V or 0 (4) ... 20 mA
 Power supply 24 VDC (optionally 115 or 230 VAC)
 Serial RS232 interface

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Summary of Contents for ELGO Electronic Z58-600 Series

  • Page 1 799000082 / Rev. 0 / 2018-11-08 Translation of the original operating manual Operating Manual SERIES Z58-600 Universal Position Indicator for incremental and absolute Measuring Systems  Indicator for evaluation of incremental or absolute measuring systems  Proven standard functions, e. g. multiplication factor, reference value, tool-offset, four-edge evaluation and inch/mm switching ...
  • Page 2 +49 (0) 7731 9339 – 0  +49 (0) 7731 2 13 11  info@elgo.de Document- No. 799000082 Document- Name Z58-600-MA-E_45-18 Document- Revision Rev. 0 Issue Date 2018-11-08 Copyright © 2018, ELGO Electronic GmbH & Co. KG - 2 -...
  • Page 3: Table Of Contents

    Contents 1 Contents Contents ..................... 3 List of Figures ..................4 List of Tables ..................4 General, Safety, Transport and Storage ........... 5 Information Operating Manual ................5 Explanation of Symbols ..................5 Statement of Warranties ..................6 Demounting and Disposal ..................6 General Causes of Risk ..................
  • Page 4: List Of Figures

    Contents Normal Mode: Keys & external Inputs ..........19 10.1 Reset....................... 19 10.2 Absolute/Incremental Measurement ..............19 10.3 Saw Blade Thickness ..................19 10.4 Switchable Tool-Offset ..................19 10.5 Set to Reference Value ..................19 Calibration of Absolute Measuring Systems........20 11.1 Guided FMAX Absolute Linear Encoder ..............
  • Page 5: General, Safety, Transport And Storage

    General, Safety, Transport and Storage 4 General, Safety, Transport and Storage Information Operating Manual This manual contains important information regarding the handling of the device. For your own safety and operational safety, please ob- serve all safety warnings and instructions. Precondition for safe operation is the compliance with the specified safety and handling instruc- tions.
  • Page 6: Statement Of Warranties

    General, Safety, Transport and Storage Statement of Warranties The producer guarantees the functional capability of the process engineering and the selected parameters. Demounting and Disposal Unless acceptance and disposal of returned goods are agreed upon, demount the device considering the safety instructions of this manual and dispose it with respect to the environment.
  • Page 7: Conventional Use

    General, Safety, Transport and Storage Conventional Use The ELGO-device is only conceived for the conventional use described in this manual. The ELGO device type Z58-600 only serves to visualize positions, lengths and distances. CAUTION! Danger through non-conventional use! Non-intended use and non-observance of this operating manual can lead to dangerous situations. Therefore: Only use the device as described ...
  • Page 8: Product Features

    Product Features 5 Product Features The universal ELGO position indicator Z58-600 is suitable for detecting lengths and positions. The device has 2 programmable pre-selections in order to control 2 internal normally open relays. Both conventional incremental encoders and incremental or absolute ELGO measuring systems can be connected as input signals.
  • Page 9: Technical Data

    Technical Data 6 Technical Data Identification The type label serves for the identification of the unit. It is located on the housing of the device and indicates the exact type designation (= order reference  14) with the corresponding part number. Furthermore, the type label contains a unique, traceable device number.
  • Page 10: Dimensions Built-On Housing (Option Ag)

    Technical Data Dimensions Built-on Housing (Option AG) + 0.2 102.60 Insert nut M6 Screw max. 15 mm Front Side view Front ± 0.2 Rear Figure 4: Dimensions built-on housing (Option AG) - 10 -...
  • Page 11: Technical Data Z58-600

    Technical Data Technical Data Z58-600 Z58-600 (standard version) Mechanical Data Housing panel housing (standard) or built-on housing (option A) Housing material aluminium, black Housing dimensions (W x H) panel housing (standard): W x H x D = 96 x 72 x 70 mm built-on housing (option A): W x H x D = 71.3 x 102.6 x 95 mm Panel cut out (W x H) W x H = 93 x 67 mm...
  • Page 12: Pin Assignments

    Pin Assignments 7 Pin Assignments Connection of Z58-600 (Standard 24 VDC) Table 2: Pin Assignment of Z58-600 Rear (example full assembly) Pin ST1 - (standard encoders) 0 V / GND (encoder supply) +5 V or +24 V out (encoder supply) Channel A Channel B 1 2 3 4 5 6...
  • Page 13: Connection Of Z58-654 (Vac Versions)

    Pin Assignments Connection of Z58-654 (VAC Versions) Additional description for connecting devices with 115 or 230 VAC power supply ATTENTION! The following functions, encoders and options ( 14) are not available with VAC-versions (654): 1. Unavailable Standard Functions: For technical reasons, no relay outputs can be equipped. 2.
  • Page 14: Installation And First Start-Up

    Installation and First Start-Up 8 Installation and First Start-Up CAUTION Please read the operating manual carefully before using the device! Strictly observe the Installation instructions! In case of damage caused by failure to observe this operating manual, the warranty expires. ELGO is not liable for any secondary damage and for damage to persons, property or assets.
  • Page 15: Installation Of The Indicator

    Installation and First Start-Up Installation of the indicator 8.2.1 Panel Housing (standard) The position indicator is intended for installation in a panel cut-out with the dimensions W x H = 93 x 67 mm. For mounting a 1 slotted screwdriver and 1 Phillips screwdriver is required. Then proceed as follows: panel panel Phillips screw...
  • Page 16: Design And Functions

    Design and Functions 9 Design and Functions Key Assignment and LED Overview (option) Status Relay 2 lights up when relay active Directional sign (lights up Tool offset when counter value is negative) lights up when active Status Relay 1 (option) Incr/Abs lights up when relay active lights up when „Incr“...
  • Page 17: Parameter Level

    Design and Functions Parameter Level 9.3.1 Enter Paramater Level Press F + Incr/Abs for 3 seconds at the same time:  P 01 appears in the display („0“ is flashing)  the parameter level is active The corresponding key functions for programming are described in the previous section  9.2.2. 9.3.2 Parameter Description All available parameters are described in detail here:...
  • Page 18: Parameter List

    Design and Functions Parameter List Table 4: Parameter list Parameter Function Range Default Setting P 00 reserved for test purposes - - - - - - P 01 Counting direction (0 = up / 1 = down) 0, 1 P 02 no function / reserved - - - - - - P 03...
  • Page 19: Multiplication Factor

    Design and Functions Multiplication Factor The possible setting range of the multiplication factor for the pulse scaling is between 0.0001 and 9.9999. This applies equally to the millimeter mode and the inch mode. The resolution decreases with factors > 1. Calculating the multiplication factor: Nominal (defined value) Factor:...
  • Page 20: Calibration Of Absolute Measuring Systems

    Calibration of Absolute Measuring Systems 11 Calibration of Absolute Measuring Systems 11.1 Guided FMAX Absolute Linear Encoder When using an FMAX ( 14 „Signal inputs = 4“), a one-time calibration of the measuring system is required. The calibration is done as follows: 1.
  • Page 21: Serial Interface

    Serial Interface 12 Serial Interface When connecting the serial interface, the current actual value of the Z58 unit can be transmitted to a PC or to a higher-level system. 12.1 Key Data Interface: RS232 (standard)  Baud rate: 9600 baud ...
  • Page 22: Disturbances, Maintenance, Cleaning

    Disturbances, Maintenance, Cleaning 13 Disturbances, Maintenance, Cleaning This chapter describes possible causes for disturbances and measures for their removal. In case of increased disturbances, please follow the measures for fault clearance in chapter 13.1. In case of disturbances that cannot be eliminated by following the advice and the fault clear- ance measures given here, please contact the manufacturer (see second page).
  • Page 23: Maintenance

    Disturbances, Maintenance, Cleaning 13.4 Maintenance The device is maintenance-free. WARNING! Danger through non-conventional maintenance! Non-conventional maintenance can lead to severe injuries and damage of property. Therefore: Maintenance works may only be completed by staff that has been authorized and trained by the operator. 13.5 Cleaning WARNING! The device can only be cleaned with a damp cloth, do not use aggressive cleanser!
  • Page 24: Type Designation

    Type Designation 14 Type Designation - 600 XXXXX Device Designation: Z58 = Single Axis Position Indicator Version: 00 = standard version 01 = 1. customer specified version 02 = 2. customer specified version (etc.) Power Supply Voltage: 024 = 24 VDC Measuring System: = A/B/Z with 24 VDC encoder supply, HTL (PNP), 100 KHz = A/A’...
  • Page 25 Notes: - 25 -...
  • Page 26 Notes: - 26 -...
  • Page 27: Index

    Index 15 Index Accessories ............. 24 Load Default Parameters ........18 Accident prevention regulations......5 Maintenance ..........22, 23 Calibration of Absolute Measuring Systems ..20 Multiplication Factor ........19 Causes of risk ............ 6 Normal Mode - Keys & external Inputs ....19 Cleaning ...........
  • Page 28 Document- No.: 799000082 / Rev. 0 ELGO Electronic GmbH & Co. KG Measuring | Positioning | Control Document- Name: Z58-600-MA-E_45-18 Carl - Benz - Str. 1, D-78239 Rielasingen Subject to change - © 2018 Fon:+49 (0) 7731 9339-0, Fax:+49 (0) 7731 28803 Internet: www.elgo.de, Mail: info@elgo.de...

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