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Avtron HS6A Instructions Manual

Avtron HS6A Instructions Manual

Hollow shaft 6mm-15mm bore

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8 9 0 1 E . P L E A S A N T VA L L E Y R O A D • I N D E P E N D E N C E , O H I O 4 4 1 3 1 - 5 5 0 8
T E L E P H O N E : ( 1 ) 2 1 6 - 6 4 2 - 1 2 3 0 • F A X : ( 1 ) 2 1 6 - 6 4 2 - 6 0 3 7
E - M A I L : t a c h s @ n i d e c - a v t r o n . c o m • W E B : w w w . a v t r o n e n c o d e r s . c o m
DESCRIPTION
The Avtron Model HS6A is a light mill duty absolute encoder. It
expresses the position of rotation as an output message or value.
HS6A can measure a single turn of rotation or multiple rotations. The
HS6A measures the shaft rotation and position without the need for
external power or internal batteries or capacitors through its internal
gearbox system. The HS6A operates down to zero speed and can be
used for both control and instrumentation applications.
CAUTION
Do not utilize HS6A in hazardous locations which
require ATEX, UL, CUL, CSA, or other explosion protection
certification. HS6A is not certified for hazardous
locations.
The HS6A is designed for direct mounting on shafts and utilizes a
tether mount to secure the housing.
The HS6A features an interchangable set of sizing inserts to allow
the same unit to fit shafts over the full size range, 6-15mm. Note
that the optional thru-shaft 12mm unit can also be resized 6-12mm
using a different set of sizing inserts.
The HS6A uses optical sensors; to protect the optical sensors and
bearing systems HS6A features extensive seal systems. (Option "X"
unsealed is only available/standard on 12mm thru-shaft).
SAFETY
The HS6A is not considered as a safety device and is not suitable for
connection into a safety system.
HS6A PART NUMBERS AND AVAILABLE OPTIONS
Model Sensor
Bus
HS6A
A- Optical
C- CANOpen
D- DeviceNet
F- CANSafe
K- POWERLINK
L- Parallel
M- ModbusTCP
Ethernet
N- Profinet IO
P- Profibus DP
R- Ethernet/IP
S- SSI
Shaft
Turns/
Style
Size
bits
1- 58mm
L- 6mm
X- 0/0- single
housing
M- 8mm
turn
N- 10mm
2- 4096/12
P- 12mm
4- 16384/14
R- 15mm
(EOS only)
Z- All metric
sizes
MOUNTING COMPATIBILITY
Housing
Bore Size
Mounting
1
M, N, P, R, Z E
1
P
U
CAUTION
Be careful not to damage clamping fingers of hollow
shaft during handling. Do not tighten clamping collar
before installation onto motor shaft.
WARNING
Installation should be performed only by qualified
personnel. Safety precautions must be taken to ensure
machinery cannot rotate and all sources of power are
removed during installation.
INSTALLATION
Refer to the back page of these instructions for outline and mounting
dimensions.
Equipment needed for installation
Supplied:
HS6A Encoder
Standard flat metal tether (2.48" [63mm] BC)
Optional:
Mating plugs
Mating cable assemblies
Not Supplied:
Hex Wrenches
Dial Indicator Gauge
Caliper Gauge
PPR/bits
Connector
per turn
2- 4096/12
A- 1xM12/5 pin
E- EOS only
3- 8192/13
B- 2xM12/5 pin
U- EOS or Thru
4- 16384/14
C- 3xM12 4/4/5
6- 65536/16
or 4/4/4 pins
D- 2xM12/4/5 pin
E- M12/8 pin
F- M23/12 pin
G- M27/26pin
J- 2x cable entry
K- 3x cable entry
M- M23/8pin
IP/Sealing
Hengstler
A, S
N- M23/8pin
Stegmann
X
Q- M23/8pin
Kubler
W- Cable, 1m
HS6A
1
Encoder Instructions
MODEL
HS6A
HOLLOW SHAFT 6mm-15mm BORE
IP
Mounting
Output
Rating
1- Binary
X- None, IP54
2- Gray
A- IP66 shaft
(12mm SSI only)
seals
S- IP66 seals,
stainless
housing
STANDARD CONNECTORS & OUTPUT FORMATS
Bus
Code
Connectors
CANOpen
C
A, B, C, J, K, W
DeviceNet
D
A, W
CANSafe
F
K
POWERLINK
K
C
Parallel
L
G, W
ModbusTCP
M
D
Profinet
N
C
Profibus DP
P
C, J, K
EtherNet/IP
R
C
SSI
S
E, F, W
Special
Option
000- none
9xx- special
cable
length
xx=length
0.3m/ft
Output
1
1
1
1
1, 2
1
1
1
1
1, 2

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Summary of Contents for Avtron HS6A

  • Page 1 12mm thru-shaft). Hex Wrenches SAFETY Dial Indicator Gauge The HS6A is not considered as a safety device and is not suitable for Caliper Gauge connection into a safety system. HS6A PART NUMBERS AND AVAILABLE OPTIONS...
  • Page 2: Environmental Considerations

    The value should be ~1/2 of the termination resistor value on the network. If the resistance is greater The HS6A has two items that are user-replacable in the field in case than the limit, a termination resistor is missing from the network. If...
  • Page 3 Flashes - Software download in progress ON - Encoder is operating normally with no errors Nidec-Avtron recommends the use of a simple no-cost debugging tool such as PCAN View. Ensure the device is set to the proper baud rate (connection cap, or...
  • Page 4 E. Vibration .........10 Gs, 10-1000 Hz, any orientation F. Shock ........100 Gs 6mSec, any orientation ENVIRONMENTAL Solid cast aluminum housing Solid stainless steel housing optional Operating Temperature:....-40°C to +85°C. Finish.......... Powder Coat Resists mild acids, bases, salt water & hydrocarbons HS6A...
  • Page 5 NOTE: Any changes to baud rate, node number, or resistor will not take effect until the encoder is reset (typically power cycled). Avtron CANOpen encoders with connection caps offer the ability Power-Up Sequence to act as a “T” coupling in the bus system. This means that the encoders can effectively be installed in a daisy-chain configuration, with each encoder wired to the next.
  • Page 6 ID: 0x620 0x22 0x00 0x23 0x00 0x55 0xAA 0xAA 0x55 No reset is triggered. Cycle power after saving changes to parameters. Other Parameters Contact Nidec Avtron for additional parameters, diagnostic registers, cam and programmable limit switch functionality and other advanced features. CANOPEN TROUBLESHOOTING...
  • Page 7 NOTE: Any changes to baud rate, node number, or resistor will not take effect until the encoder is reset (typically power cycled)--be Preferred cable: Nidec Avtron recommends structured DeviceNet sure to store parameters in EEPROM. wiring systems, available from a broad range of vendors. Large...
  • Page 8 Incorrect. Encoder in Standby encoder. Mode. Other Parameters 1X Flash Red Recoverable Network Fault Contact Nidec-Avtron or review the EDS file for additional Encoder Malfunction parameters, diagnostic registers, cam and programmable limit switch functionality and other advanced features. No Power DEVICENET TROUBLESHOOTING...
  • Page 9 Encoders: Using XDD file permits setting of the Preset Value 0x6003 object To reduce the cabling requirements, Avtron encoders support which will load a value in at powerup of the master system. “Daisy-Chain” configurations. The master device must be at one However, if the machine is not at the home/preset position at master end of the bus.
  • Page 10 Output connected to next encoder Status LS/DA 2 Flashing Active communication to next encoder Green Error Ethernet Error or invalid node address Status 1 Flash Pre-Operational Mode 1 2 Flashes Pre-Operational Mode 2 3 Flashes Ready to operate Blinking Stopped HS6A...
  • Page 11 Comp/Dir = 1, Clockwise rotation = count up (rotation as viewed from the back of the encoder) Latching Counts: Avtron parallel-bit encoders enable a latch input to hold the output constant (typically for slower input systems to measure the output). Latch = 0, no latching...
  • Page 12 Start Address 0000 Register Data Type Position Unlike other Avtron Ethernet encoders, Modbus TCP encoders do not support a daisy-chain configuration. Each device must be direclty Position Bit 17-32 connected to the master/scanner device or to a switch or hub.
  • Page 13 MODBUS/TCP Diagnostic LEDs Status Meaning Link 1 Green Input connected to Ethernet, power OK, node address ok, no Ethernet errors, encoder operational Flashing Active inbound communication Yellow Col1 Ethernet Collision Errors HS6A...
  • Page 14 Measuring Position, Speed, and Acceleration Profinet IO is typically a master/slave network-the master/scanner device gathers data from each (slave) device on the bus. Avtron Avtron encoders support three modes of operation: encoders are Profinet IO slave devices. Profinet IO commands...
  • Page 15 Parameter Code Sequence (from the GSDML file) contains a Direction Counting Toggle for the count direction. Use the Online Parameters tab to change the value. Note that this is REVERSED from standard Avtron nomenclature--the encoder is viewed from the front. Setting Polling, Cyclic, Sync, and Implicit Messaging Mode Polling, cycling, sync, and implicit messaging modes are supported by the encoder;...
  • Page 16: Profibus-Dp Troubleshooting

    Profibus DP is typically a master-slave network-the master/scanner bit). Single-turn data/data within 1 turn is provided in the least- device gathers data from each (slave) device on the bus. Avtron significant bits. Multiturn data is provided directly “above” the encoders are Profibus DP slave devices.
  • Page 17 Toggle for the count direction. Use the Online Parameters tab to can be validated using the ping command from the PC. change the value. Note that this is REVERSED from standard Avtron nomenclature--the encoder is viewed from the front. Ethernet baud rate and duplex are auto-detected by the encoder, no settings are required.
  • Page 18: Ethernet/Ip Troubleshooting

    Other Parameters Contact Nidec Avtron for additional parameters, diagnostic registers, cam and programmable limit switch functionality and other advanced features. ETHERNET/IP TROUBLESHOOTING Viewing on oscilliscope: for EtherNet/IP the transmit and receive signal pairs should change state rapidly as the controller transmits messages to the encoder and the encoder replies.
  • Page 19 For input logic zero or no connection, the encoder will count UP for CCW rotation as viewed from the rear end of the encoder. For input logic 1 (>10V, <Vs), the encoder will count DOWN for CCW rotation as viewed from the rear of the encoder. HS6A...
  • Page 20 HS6A WIRING DIAGRAMS CANOpen Bus “C” OPTION OPTION OPTION “A” “J”, “K” “W” (M12 / 5 (2x, 3x cable (Cable) pin) entry) SIGNAL CAN_GND GREEN Leftmost - G CAN_GND WHITE CAN_H YELLOW Leftmost - H CAN_H CAN_L PINK Leftmost - L...
  • Page 21 HS6A WIRING DIAGRAMS DeviceNet Bus “D” OPTION OPTION OPTION “A” “J”, “K” “W” (M12 / 5 (2x, 3x cable (Cable) pin) entry) SIGNAL V-/GND BLACK V-/GND CAN_H WHITE Leftmost - H CAN_H CAN_L BLUE Leftmost - L CAN_L Optional Daisy-Chain...
  • Page 22 HS6A WIRING DIAGRAMS Communication Bus “K”, “N”, “R”: POWERLINK, Profinet IO, EtherNet/IP Pinout OPTION “C” SIGNAL PORT1 Rx+ ** Rx- ** Master/Scanner or Switch Tx+ ** Tx- ** Power Power Supply Optional Daisy-Chain PORT2 * NOTE: Twisted pair cable CAT6, CAT5E. Obey pairing as shown, optional overall shield may be used for high noise environments ** NOTE: For encoder switch connections use the “crossover”...
  • Page 23 HS6A WIRING DIAGRAMS Communication Bus “P”: Parallel Pinout OPTION OPTION CONNECTOR “W” “G” REF SIGNAL (Cable) M27/26 SIGNAL SIGNAL YELLOW-PINK PINK-GREEN DIRECTION YELLOW-GREY DIRECTION LATCH GREY-GREEN LATCH PRESET BROWN-BLACK PRESET BIT 25 (MSB) WHITE-BLACK BIT 25 (MSB) BIT 24 BROWN-RED...
  • Page 24 HS6A WIRING DIAGRAMS Communication Bus “M”: Modbus TCP Pinout OPTION “C” SIGNAL PORT1 Master/Scanner or Switch Power Power Supply 0V/GND * NOTE: Twisted pair cable CAT6, CAT5E. Obey pairing as shown, optional overall shield may be used for high noise environments ** NOTE: For encoder switch connections use the “crossover”...
  • Page 25: Power Supply

    HS6A WIRING DIAGRAMS Communication Bus “P”: Profibus Pinout OPTION OPTION CONNECTOR “C” “K” M12x3 (3x cable) SIGNAL CONNECTOR Terminal Point SIGNAL GND (0V) Any (-) GND (OV) 4 pin male Any (+) Bus A in Leftmost A Bus A out...
  • Page 26 HS6A WIRING DIAGRAMS Communication Bus “S”: SSI Pinout OPTION OPTION OPTION “W” “F” “E” (Cable) M23/12 M12/8 SIGNAL WHITE BROWN CLK+ CLK+ GREEN CLK- CLK- YELLOW DAT+ DAT+ GRAY DAT- PINK DAT- SET ZERO BLUE SET ZERO SET DIRECTION SET DIRECTION * NOTE: Twisted pair cable required with overall shield;...
  • Page 27 HS6A, SSI “S”, 12mm Bore “P”, End/Thru Shaft Universal Mounting “U”, Connector M12/8 “E” HS6A...
  • Page 28 HS6A, SSI “S”, 15mm Bore “R”, End of Shaft Mounting “E”, Connector M23/12 “F” HS6A...
  • Page 29 HS6A, Profibus DP “P”, 15mm Bore “R”, End of Shaft Mounting “E”, Connector M12x3 “C” DIMENSIONS IN INCHES [MILLIMETERS] ALL DIMENSIONS ARE APPROXIMATE Features and specifications subject to change without notice. Avtron standard warranty applies. All dimensions are in millimeters approx.