Avtron AV56A Instructions Manual

Avtron AV56A Instructions Manual

4 1/2 inch c-face mount modular

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Nidec-Avtron Makes the Most Reliable Encoders in the World
8 9 0 1 E . P L E A S A N T VA L L E Y R O A D • I N D E P E N D E N C E , O H I O 4 4 1 3 1 - 5 5 0 8
T E L E P H O N E : ( 1 ) 2 1 6 - 6 4 2 - 1 2 3 0 • F A X : ( 1 ) 2 1 6 - 6 4 2 - 6 0 3 7
E - M A I L : t a c h s @ n i d e c - a v t r o n . c o m • W E B : w w w . a v t r o n e n c o d e r s . c o m
DESCRIPTION
The Avtron AV56A is a modular, two piece incremental encoder (also
known as a tachometer or rotary pulse generator). It provides a two
phase, A Quad B frequency (pulse) output, with complements. The
AV56A mounts on a 4.5" (NEMA 56C) Face.
Because the AV56A is modular, there are no bearings or
couplings required. This, combined with the latest magneto resistive
(MR) sensor technology, allows the AV56A to provide superior
mechanical performance and increased reliability.
An Avtron AV56A can be configured with one or two independent
outputs. Each output has six signals: (A, B) 90° out of phase, with
complements (A, B). A marker pulse with complement (Z, Z) is also
provided.
Output resolution on the AV56A is determined by the sensor only. Unlike
older models, any PPRs can be mixed and matched. Selection of the
rotor is based only on the shaft mounting requirements (and not PPR).
Shaft Size
Model Housing Type
(Thru Shaft Rotor)
AV56A
1- Single Output
C0- Non-std. Shaft Size
XX- None
2- Dual Output
Thru Shaft Rotor
US
CA- 0.500
CB- 0.625
CC- 0.875
CD- 0.938
CE- 1.000
CF- 1.125
CG- 1.250
CH- 1.375
CT- 1.500
CJ- 1.625
CK- 1.750
CL- 1.875
CM- 2.000
CN- 2.125
CQ- 2.250
*
Set Screw Rotor Only .
CP- 2.375
CR- 2.500
TS- 2.625*
TU- 2.875*
TW- 2.750*
TV- 3.000*
T4- 3.125*
T7- 3.188*
TZ- 3.250*
Mounted on Encoder
10 Pin
10 Pin MS
EPIC
A- w/o plug (std. phasing)
G- w/ plug
B- w/o plug (Dynapar
Northstar
HS35 phasing)
pinout
C- "A" w/ plug
P- w/ plug
D- "B" w/ plug
Cover Style Line Driver
E- Extended
6- 5-24V in/out
Shaft Cover
8- 5-24 V in,
F- Flat Cover
5-24 V out
Metric
T- Flat Thru-
high power
D2- 10mm
Hole Cover with
9- 5-24V in,
DA- 11mm
Shaft Seal.
5V out
D3- 12mm
DB- 14mm
D- Dome Cover
DC- 15mm
DD- 16mm
D4- 18mm
DE- 19mm
DF- 24mm
DG- 28mm
DH- 30mm
DT- 32mm
DJ- 36mm
DK- 38mm
DL- 42mm
DM- 45mm
DN- 48mm
DP- 52mm
DR- 55mm
DS- 60mm
MU- 65mm*
MV- 70mm*
MW- 75mm*
MY- 80mm*
MZ- 85mm*
Connector Options
Mounted on 18" cable
7 Pin
10 Pin
10 Pin
«
«
mini MS
MS
MS
R- w/
J- w/o
Y- 12"
Q- 18" Cable w/o
plug
plug
cable w/o
plug on remote
plug on
mount blade
conduit box
Z- 36" Cable w/
(Large
plug
encoder
pinout)
Equipment Needed for Installation
Provided
AV56A Stator/Housing
Socket Hd Cap Screw
3/8"-16 x 1.25" (4)
AV56A Rotor
Socket Set Screw
M4 x 8mm (2) or Pre-
Installed Cam Screw
Thread locker (blue)
Single/Left
Right Output
Output (PPR)
(PPR)
J- 960
0- Non-
J- 960
0- Non-
W- 1000
Std.
std.
W- 1000
Y- 1024
F- 60
Y- 1024
F- 60
Z- 1200
G- 100
Z- 1200
G- 100
3- 2000
H- 120
H- 120
3- 2000
4- 2048
A- 128
4- 2048
A- 128
5- 2500
L- 240
5- 2500
L- 240
D- 4096
N- 256
N- 256
D- 4096
8- 4800
P- 300
8- 4800
P- 300
9- 5000
E- 360
9- 5000
E- 360
X- None
B- 480
B- 480
Q- 500
Q- 500
R- 512
R- 512
S- 600
S- 600
V- 900
V- 900
***
Not applicable on dual output.
^*
No insert used for Options "F", "G", "Y", "3".
10 Pin
10 Pin
«
«
EPIC
mini MS
S- 18" Cable
w/ plug
AV56A
1
Encoder
Instructions
MODEL
AV56A
4 1/2" C-FACE MOUNT
MODULAR
Optional
Not Provided
Extended Shaft
Phillips Screwdriver
Cover [or Dome
2mm Hex Wrench
Shaft Cover] w/
(T-Handle Style for Thru-
Screws
Shaft Rotors >70mm)
6-32 x 0.31" (4)
3mm Hex Wrench
Lock Washers
5/16" Hex Wrench
Thru Shaft Cover
w/ V-Ring Seal and
Silicone Lubricant
Connector
Modifications
000- No Modification
W- 3Ft Cable Sealed
004- Add Housing Drain
(single output only)
005- Super Magnetic Shielding
4xx- Special PPR
Enter Ø in the PPR
code(s), select the special
option code below
9xx- Special Cable Length,
xx=length in feet
SPECIAL PPR OPTION CODES
OPTION
CODE
401
402
403
404
405
406
407
408
409
410
LEFT
RIGHT
PPR
PPR
1270
None
150
None
50
None
512
16
16
None
6000
None
2800
None
1400
None
30
None
None
6000

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Summary of Contents for Avtron AV56A

  • Page 1 (A, B). A marker pulse with complement (Z, Z) is also provided. Output resolution on the AV56A is determined by the sensor only. Unlike older models, any PPRs can be mixed and matched. Selection of the rotor is based only on the shaft mounting requirements (and not PPR).
  • Page 2: Installation

    Installation and removal videos for the AV56A/67/85/115 are available mounting; bottoming out the screws, or backing them on Avtron’s web site. Refer to the back page of these instructions for out excessively, can lead to insufficient shaft holding outline and mounting dimensions. The motor must comply with 1998 force.
  • Page 3 If the wiring appears correct and compress axially when it is pressed against the clean, smooth face in good shape, test the wiring by replacing the AV56A. If the new unit of the cover plate. See Figure 4 for proper installation and V-Ring shows GREEN, and the drive still shows encoder loss/tach fault, then compression.
  • Page 4 Conn1-01 PPR output, but the Encoder LED will remain green. Cable Bushings 411218 ENCODER REMOVAL 411219 The AV56A stator housing can be removed by loosening and removing the socket head cap screws. 315933 Base 315932 Plug CAM SCREW ROTOR REMOVAL...
  • Page 5 0.27" [6.9] MIN 1.50"- 2.63" [38.1-66.7] 0.31" [7.9] MIN 0.28" ± 0.04" [7.1±1.0] 2.75"- 3.00" [70.0-79.4] 0.35" ± 0.05" [8.9±1.3] 0.38" [9.7] MIN 0.35" ± 0.05" [8.9 ±1.3] >3.00 [>75mm] 0.38" [9.7] MIN Add +0.22" [5.6] for cover depth AV56A...
  • Page 6 A36523-T4 471957 3.1875/3.1870 AVTR2-T7 A36737-T7 A36523-T7 471957 3.250/3.2495 AVTR2-TZ A36737-TZ A36523-TZ 471957 Extended and Flat Cover Plates Shaft Size Model Extended Shaft Cover Flat Cover Dome Cover AV56A, AV67, AV115 A35841 A37298 B29992-3 AV56S A36526 A37298 AV85 A35841 A36525 AV56A...
  • Page 7 THIN-LINE II & III Spare Parts (AV56A/AV56S/AV67/AV85/AV115 Only) Metric Sizes Rotors AV56A, AV67, Thru-Shaft Covers AV85, AV115 Shaft AV56, AV56S, Size Option AV85 Set Screw AV67 & AV115 Seal Only Code Screw Cover /kit Cover Kit 10mm AVTR1-D2 A36522-M2 A36524-M2...
  • Page 8: Wiring Diagrams

    OPTIONS) BLUE ØB – GRAY ØB ORANGE – = MARKER WHITE BROWN +V out (alarm) VIOLET For option “W”, unused outputs must be insulated to prevent accidental contact. *NOTE: Single ended wiring not recommended for line driver option “8” AV56A...
  • Page 9: Application Examples

    THIN-LINE II™ & III™ Application Examples Applies to AV56A models, except wiring options “A”, “B”, “C”, “D”, “G”, “Q”, “R”, “S”, “T” and “U”. ALARM OUTPUT CONNECTION Avtron THIN-LINE II & III encoders provide an alarm signal if maintenance is required under specific circumstances. An alarm LED indicator is also available.
  • Page 10: Outline Drawing

    Pending Features and specifications subject to change without notice. Avtron standard warranty applies. All dimensions are in millimeters approx. Nidec-Avtron Makes the Most Reliable Encoders in the World 8 9 0 1 E . P L E A S A N T VA L L E Y R O A D • I N D E P E N D E N C E , O H I O 4 4 1 3 1 - 5 5 0 8 T E L E P H O N E : ( 1 ) 2 1 6 - 6 4 2 - 1 2 3 0 •...

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Av67

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