Magnetrol Eclipse 705 Operating Manual

Magnetrol Eclipse 705 Operating Manual

Enhanced model with profibus pa digital output
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Enhanced Model 705 with
PROFIBUS PA
Digital Output
705 software v3.x
PROFIBUS PA
Operating Manual
uided Wave Radar
Level Transmitter

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Summary of Contents for Magnetrol Eclipse 705

  • Page 1 Enhanced Model 705 with PROFIBUS PA Digital Output ™ 705 software v3.x PROFIBUS PA Operating Manual ™ uided Wave Radar Level Transmitter...
  • Page 2 Performance specifications are effective with date of issue and are subject to change without notice. This manual provides information on the Enhanced Magnetrol reserves the right to make changes to the Eclipse Model 705 transmitter with PROFIBUS P ™ product described in this manual at any time without Output and should be used in conjunction with Eclipse notice.
  • Page 3: Table Of Contents

    PROFIBUS P Enhanced Eclipse Model 705 ™ Guided Wave Radar Transmitter Table of Contents 1.0 PROFIBUS P ™ Overview..........4 4.0 Function Blocks............20 1.1 Description ...............4 4.1 Overview..............20 1.2 Benefits ..............5 4.1.1 Standard Profibus Block Parameters .....20 1.3 Device Configuration..........5 4.2 Physical Block ............21 1.4 Intrinsic Safety ............6 4.3 GWR Transducer Block ..........24 2.0 QuickStart Installation ...........7...
  • Page 4: Profibus P Overview

    PROFIBUS PA ™ Overview Description PROFIBUS PA is a digital communications system that ™ serially interconnects devices in the field. A fieldbus system is similar to a Distributed Control System (DCS) with two exceptions: • Although a PROFIBUS PA system can use the same physi- ™...
  • Page 5: Benefits

    All PROFIBUS PA ™ devices must be tested for interoperability by a PI accredited, independent testing agency. Magnetrol Model 705PA device certification infor- mation can be found at www.profibus.com. 2. Operation: A PROFIBUS PA system allows for multiple ™...
  • Page 6: Intrinsic Safety

    (PC) uses to operate peripheral devices connected to it. General PROFIBUS Information: • The Model 705 supports PA Profile Version 3.0 • The Ident Number issued by the PNO for Magnetrol Model 705 3.x is 0x09B3. The Ident Number is included in the name of the GSD file.
  • Page 7: Quickstart Installation

    IEC61158 also supports the Fieldbus Intrinsically Safe Concept (FISCO) model which allows more field devices in a network. The FISCO model considers the capacitance and inductance of the wiring to be distributed along its entire length. Therefore, the stored energy during a fault will be less and more devices are permitted on a pair of wires.
  • Page 8: Configuration Information

    2.1.2 Configuration Information Some key information is needed to configure the Eclipse transmitter. Complete the following operating parameters table before beginning configuration. Display Question Answer Probe Model What probe model is listed on the model information? (first four digits of probe model number) _____________ Probe Mount Is the probe mounted NPT, BSP,...
  • Page 9: Transmitter

    2.2.2 Transmitter ③ Tighten the hex nut of the probe process connection or flange bolts. NOTE: Leave the plastic protective cap in place until ready to install the transmitter. Do not use sealing compound or TFE tape on probe connection to transmitter as this connection is sealed by a Viton ®...
  • Page 10: Quickstart Configuration

    QuickStart Configuration The Eclipse transmitter comes partially configured from the factory but can be reconfigured in the shop (disregard fault message due to unattached probe). The minimum configuration instructions required in the field follow. Use the information from the operating parameters table in Section 2.1.2 before beginning configuration.
  • Page 11: Complete Installation

    Model Number Serial Number Electrostatic Discharge (ESD) Handling Procedure Magnetrol’s electronic instruments are manufactured to the highest quality standards. These instruments use electronic components that may be damaged by static electricity pres- ent in most work environments. The following steps are recommended to reduce the risk of component failure due to electrostatic discharge.
  • Page 12: Before You Begin

    Before You Begin 3.3.1 Site Preparation Each Eclipse transmitter is built to match the specific physi- cal specifications of the required installation. Make sure the probe connection is correct for the threaded or flanged mounting on the vessel or tank where the transmitter will be placed.
  • Page 13: Installing A Coaxial Probe

    W RNING! The Model 7xD, 7xR or 7xT overfill probes should be used for Safety Shutdown/Overfill applications. All other Guided Wave Radar probes should be installed so the maximum overfill level is a minimum of 6" (150 mm) below the process connection. This may include utilizing a nozzle or spool piece to raise the probe.
  • Page 14: Installing A Twin Rod Probe

    3.4.2 Installing a Twin Rod Probe (Models 7xB, 7x5, and 7x7) Before installing, make sure the: • Model and serial numbers on the nameplates of the Eclipse probe and transmitter are identical. • Probe has adequate headroom for installation and has unob- structed entry to the bottom of the vessel.
  • Page 15: To Install A Model 7X7 Standard Flexible Twin Rod Probe

    3.4.2.2 To install a Model 7x7 standard flexible twin rod probe: ① Make sure the process connection is at least 2" NPT or a flanged mounting. ② Make sure that there is at least 1" (25 mm) spacing between ④⑤ ①...
  • Page 16: Installing A Rigid Probe

    2. Ratio of Diameter: Length (A:B) is 1:1 or greater; any ratio <1:1 (e.g., a 2"× 6" nozzle = 1:3) may require a Blocking Distance and/or DIELECTRIC adjustment 3. No pipe reducers (restrictions) are used. • Probe is kept away from conductive objects to ensure proper performance.
  • Page 17: Installation Guidelines-Models 7X2/7X5 Bulk Solids Probes

    ③ Align the probe process connection with the threaded or ④ flanged mounting on the vessel. ① ④ For threaded connections, tighten the hex nut of the probe ② ③ process connection. For flanged connections, tighten flange bolts. ⑤ Probe can be shortened in field: a.
  • Page 18: To Install A Bulk Solids Single Rod Probe

    ② Make sure that there is at least 1" (25 mm) spacing between the active probe rod and any part of the tank (walls, stillwell, pipes, support beams, mixer blades, etc.). Minimum stillwell diameter for Twin Rod probe is 3". ③...
  • Page 19: Installing The Transmitter

    3.4.5 Installing the Transmitter The transmitter can be ordered for installation as an Integral or Remote configuration. 3.4.5.1 Integral Mount ① Remove the protective plastic cap from the top of the probe. Put the cap in a safe place in case the transmitter has to be removed later.
  • Page 20: Function Blocks

    Function Blocks Overview The Enhanced Eclipse Model 705 Guided Wave Radar Level Transmitter operates on the principle of Time Domain Reflectometry (TDR). Refer to Bulletins 57-101 and 57-600 for more detailed information on the Eclipse product family. The Enhanced Eclipse Model 705PA is a Guided Wave Radar (GWR) level transmitter with six PROFIBUS PA ™...
  • Page 21: Physical Block

    L RM_SUM: This parameter summarized the status of up to 16 block alarms. Physical Block The Physical Block contains data specific to the Enhanced Model 705 PA transmitter, along with some information about the firmware. NOTE: The Physical Block has no control function. MODE_BLK: Actual mode must be in AUTO in order for the AI Function blocks in the transmitter to operate.
  • Page 22 WRITE_LOCKING: Software write-protection can be enabled or disabled. F CTORY_RESET: Command for resetting the device for default values. The setting of the bus address in not affected. • REST RT_WITH_DEF ULTS: As RESTART DEFAULT will set all configuration parameters to their default values.
  • Page 23 GWR Transducer Block The GWR TRANSDUCER block is a custom block containing parameters that support the Enhanced Eclipse Model 705 level transmitter. It contains the GWR probe configuration, diagnostics, and calibration data, and outputs level with status information. The TRANSDUCER block parameters are grouped in a useful configuration.
  • Page 24: Gwr Transducer Block

    It refers to Probe Level Lo. SENSOR_C L_HI (C L_POINT_HI): Sensor Cal Hi is the upper calibrated point of Sensor Value in sensor units. It refers to Probe Level Hi. PROBE_LEVEL_LO (LEVEL_LO): Probe Level Low is the value of Probe Level at Sensor Cal Lo and is defined in Probe Level units.
  • Page 25: Configuration Parameters

    4.3.3 Eclipse Model 705 Configuration Parameters This set of parameters within the Transducer Block is impor- tant and required to configure every Eclipse Model 705 transmitter. PROBE_MODEL: Select the choice that corresponds to the first four digits of the model number of the probe. An “x” in the selection means that character is variable (the probe model number is shown on the nameplates attached to both the transmitter and probe).
  • Page 26: Offset Description

    4.3.4 Offset Description The parameter referred to as LEVEL_OFFSET in the Transducer Block is the desired level reading when liquid surface is at the end of the probe. The Eclipse transmitter is LCD Menu shipped from the factory with LEVEL_OFFSET set to 0. LvlUnits With this configuration, all measurements are referenced from the bottom of the probe.
  • Page 27: Calibration Parameters

    User-Calibration Parameters One of the main advantages of the Enhanced Eclipse Model 705 transmitter is that the device does not need to be cali- brated in the field. Every Enhanced Eclipse Model 705 transmitter is shipped from the factory precisely calibrated. Part of the advantage of PROFIBUS PA is to provide the ™...
  • Page 28: Analog Input Block

    Analog Input Block The ANALOG INPUT (AI) block takes the Transducer Block input data, selected by channel number, and makes it available to other function blocks at its output: 1. Level 2. Volume 3. Interface 4. Interface Volume 4.5.1 AI Block Parameters The first eight parameters in an AI block are the standard block parameters discussed in section 4.1.1.
  • Page 29: Local Display Of Analog Input Block Output Values

    LO_LO_LIM: Value of the lower limit of alarms. HI_HI_ LM: State of the upper limit of alarms. HI_ LM: State of the upper limit of warnings. LO_ LM: State of the lower limit of warnings. LO_LO_ LM: State of the lower limit of alarms. SIMUL TE: For commissioning and test purposes, the input value of the Transducer Block in the AI Block can be modified.
  • Page 30: Ai Out Display Screens

    4.5.2.1 AI Out Display Screens The Analog Input Out values will be conditionally dis- Analog Input block # played as part of the “rotating” home menu screens. AI block channel The screens will be formatted as shown where # in the title measurement type is the number of the AI block (1, 2, 3, or 4) and mmm is *AI#mmm*...
  • Page 31: Model 705 Menu: Step By Step Procedure

    Model 705 Menu: Step by Step Procedures The following table describes the software menu displayed by the Eclipse PROFIBUS PA transmitter for “Level Only” measurement. Use this table as a step by step guide to configure the transmitter. The second column presents the menus shown on the trans- mitter display.
  • Page 32 Display Password Action Comment SZHeight Enter distance below BlockDis where xx.x su User 5.1 to 2286 cm (2 to 900 in) SZ Fault will be asserted SZ Latch Reset Press Enter to clear a Safety Zone latch User Threshld (select) For interface, refers to threshold for Select from CFD, Fixed User...
  • Page 33: Diagnostic Parameters

    Display Password Action Comment Compsate Select from None, Superuser Parameter Superuser Manual, Auto DrateFct xxxx Compsate = Auto, velocity Diagnostic Display None derating factor TargAmpl xxxx Compsate = Auto, target Diagnostic Display None negative threshold amplitude Targ Tks xxxx Compsate = Auto, measured time of flight Diagnostic Display None from fiducial to target...
  • Page 34: Simulation Feature

    When the Model 705 is operating correctly, the QUALITY is shown as “GOOD,” and the SUB_STATUS is “Non- Specific.” Depending on the FAIL SAFE MODE in AI BLOCK, when the Enhanced Model 705 measurement cycle fails to find a valid output level, the transmitter maintains the last good value as the output and flags the failure.
  • Page 35: Reference Information

    Reference Information Troubleshooting The Eclipse transmitter is designed and engineered for W RNING! trouble-free operation over a wide range of operating Explosion hazard. Do not connect or conditions. Common transmitter problems are discussed disconnect equipment unless power in terms of their symptoms and recommended corrective has been switched off or the area is actions.
  • Page 36: Device Status Parameter In The Transducer Block

    7.1.2 Device Status Parameter in the Transducer Block The following table lists the conditions indicated in the Device Status parameter. It also shows the affect the condi- tion has on PV status, Sub-Status and Limit. Device Status PV Status PV Sub Status Limit Type Label...
  • Page 37 7.1.2 Device Status Parameter in the Transducer Block Display Message Action Comment Safety Zone Flt Safety Zone Alarm has been tripped. Decrease level in vessel. No Signal No level signal being detected. 1) Ensure Dielectric setting is correct for the measured medium. 2) Increase Sensitivity 3) Confirm Probe Model is proper for the dielectric of the medium.
  • Page 38: Error Mapped To Diagnosis

    7.1.3 Error Mapped to Diagnosis (cont.) Note that PV status for Interface and Volume process vari- ables may indicate a configuration error if the correct Measurement Type has not been selected. In this case, “Configuration not valid” will not be set in the DIAGNO- SIS parameter since level measurement may still be correct.
  • Page 39: Agency Approvals

    TEXT HERE.... Agency Approvals AGENCY MODEL APPROVED APPROVAL CATEGORY APPROVAL CLASSES 705-53XX-1XX Intrinsically Safe Class , Div. 1; Groups A, B, C, & D 705-53XX-2XX Class , Div. 1; Groups E, F, & G T4 Class , Type 4X IP66 Entity/FISCO Explosion Proof ➀...
  • Page 40: Agency Specifications - Profibus Pa System

    7.2.1 Agency Specifications – PROFIBUS PA System ™ 57-645 Eclipse Guided Wave Radar Transmitter - PROFIBUS PA ™...
  • Page 41: Specifications

    Specifications 7.3.1 Functional System Design Measurement Principle Guided time-of-flight via time domain reflectometry Input Measured Variable Level, determined by the time-of-flight of a guided radar pulse from transmitter to product surface and back Zero and Span 6 inches to 75 feet (15 to 2286 cm) User Interface Keypad 3-button menu-driven data entry and system security...
  • Page 42: Performance - Model 705

    7.3.2 Performance - Model 705 Reference Conditions ➀ Reflection from water at +70° F (+20° C) with 72" coaxial probe (CFD threshold) Linearity ➁ Coaxial/Twin Rod Probes: <0.1% of probe length or 0.1 inch (whichever is greater) Single Rod Probes: <0.3% of probe length or 0.3 inch (whichever is greater) Measured Error ¬...
  • Page 43: Performance - Model 705 Interface

    7.3.3 Performance - Model 705 Interface Reference Conditions Reflection from liquid of selected dielectric at +70° F (+20° C) with 72" probe Linearity <0.5 inch Measured Error Upper layer ±1 inch Interface layer ±1 inch (clean distinct interface required) Upper Layer Dielectric 1.4–5.0 Interface Layer Dielectric >15...
  • Page 44: Parts

    Parts 7.4.1 Replacement Parts Item Description Part Number ① Electronic module PROFIBUS PA ™ Z31-2846-001 ② Terminal board PROFIBUS PA ™ Z30-9151-003 ③ O-ring (VITON) 012-2201-237 (Consult Factory for alternative O-ring materials) ④ Housing cover without glass 004-9193-003 ⑤ Housing cover with glass (GP, IS) 036-4410-001 (XP) 036-4410-003...
  • Page 45: Model Numbers

    Model Numbers 7.5.1 Transmitter BASIC MODEL NUMBER Eclipse Guided Wave Radar Level Transmitter POWER 24 VDC, Two-wire SIGNAL OUTPUT 4-20 mA with HART fieldbus ™ Digital Communications (English only) OUNDATION PROFIBUS PA ™ Digital Communications (English Only) OPTIONS None ACCESSORIES No digital display and keypad Digital display and keypad MOUNTING/CLASSIFICATION...
  • Page 46: Probe

    7.5.2 Probe BASIC MODEL NUMBER Eclipse GWR probe, English unit of measure Eclipse GWR probe, Metric unit of measure CONFIGURATION/STYLE MATERIAL OF CONSTRUCTION 316/316L stainless steel Hastelloy C, Configuration/Style codes A, B, D, F, G, P, R and T only Monel, Configuration/Style codes A, B, D, F, G, P, R and T only Hygienic, 316/316L stainless steel (20 R a finish), Configuration/Style code F only, Process connections codes 4P, 5P, and 6P only...
  • Page 47 7.5.2 Probe Insertion Length Insertion Length Insertion Length Insertion Length NPT Process Connection BSP Process Connection ANSI or DIN Welded Flange Hygienic Flange PROCESS CONNECTION SIzE/TYPE THREADED CONNECTIONS " NPT Thread ➀ ⁄ 1" BSP Thread ➀ 2" NPT Thread ¬ 2"...
  • Page 48: References

    7.5.2 Probe HYGIENIC FLANGE CONNECTIONS ⁄ " Tri-clover ® type, 16 AMP Hygienic Flange ⁄ " Tri-clover type, 16 AMP Hygienic Flange 2" Tri-clover type, 16 AMP Hygienic Flange 3" Tri-clover type, 16 AMP Hygienic Flange 4" Tri-clover type, 16 AMP Hygienic Flange ⁄...
  • Page 49: Ppendix

    StrappingTbl Pt04 ECHO_DATA_INDEX EchoData Indx STRAPPING_TABLE_PT04 StrappingTbl Pt05 NON_VOL_STAT Non Vol Stat STRAPPING_TABLE_PT05 StrappingTbl Pt06 DATE_CODE Date Code STRAPPING_TABLE_PT06 MAGNETROL_SERIAL_NUM Magnetrol S/N StrappingTbl Pt07 STRAPPING_TABLE_PT07 FIRMWARE_VERSION Firmware Version StrappingTbl Pt08 STRAPPING_TABLE_PT08 LOCAL_AI_DISPLAY Local AI Display StrappingTbl Pt09 STRAPPING_TABLE_PT09 HF_CABLE HF Cable...
  • Page 50: Configuration Data Sheet

    Enhanced Model 705 Eclipse Guided Wave Radar Transmitter ® PROFIBUS PA Configuration Data Sheet ™ Copy blank page and store calibration data for future reference and troubleshooting. Item Value Value Value Vessel Name Vessel # Process Medium Tag # Electronics Serial # TROUBLESHOOTING Probe Serial # Working Value...
  • Page 51 Enhanced Model 705 Eclipse Guided Wave Radar Transmitter ® PROFIBUS PA Configuration Data Sheet ™ Copy blank page and store calibration data for future reference and troubleshooting. Item Value Value Value TROUBLESHOOTING Correct Value Incorrect Value Neg Ampl Ifc Ampl (opt.) Pos Ampl Compsate Targ Cal (opt.)
  • Page 52 705 Enterprise Street • Aurora, Illinois 60504-8149 • 630-969-4000 • Fax 630-969-9489 info@magnetrol.com • www.magnetrol.com Copyright © 2015 Magnetrol International, Incorporated. All rights reserved. Printed in the USA. Viton® is a registered trademark of DuPont Performance Elastomers. PROFIBUS is a registered trademark of PROFIBUS International BULLETIN: 57-645.2...

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