Magnetrol E3 Modulevel Installation And Operating Manual
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Magnetrol E3 Modulevel Installation And Operating Manual

Liquid level displacer transmitter
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E3 Modulevel
®
Installation and Operating Manual
Liquid Level
Displacer Transmitter
®

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Summary of Contents for Magnetrol E3 Modulevel

  • Page 1 E3 Modulevel ® Installation and Operating Manual Liquid Level Displacer Transmitter ®...

  • Page 2: Principle Of Operation

    / 3 button key pad INTERFACE E3 Modulevel is capable of tracking the interface level of Enclosing tube two immiscible liquids with different densities. Each unit is custom-made with a displacer specially designed for the user’s application.
  • Page 3 MOUNTING calibration vent is recommended Liquid Shut-off valves are level recommended Size 1/8" Always unlock for repositioning or removal max 1° tolerance of head assembly and always relock, after final positioning Use stilling well in case of turbulent medium max 360 ° Transmitter Slide the head assembly over the enclosing tube.

  • Page 4: Remote Wiring

    WIRING CAUTION: power must be switched OFF before wiring the unit. Positive supply to (+) terminal Current loop test point Negative supply to (-) terminal (Hart only) ® – ® Shield wire to green grounding screw (resistance to ground must be < 1 Ω). Use certified flameproof cable gland(s) and cable for Explosion proof area.
  • Page 5 CONFIGURATION NOTE: When connected to an approved barrier, the intrinsically safe electronics of the E3 Modulevel allow to remove the covers with power switched on – even if the area is known to be hazardous 2 line – 8 characters LCD Default display cycles every 5 s through Status «STATUS»...
  • Page 6 MENU: STEP bY STEP PROCEDURE – E3 Modulevel: Level IMPORTANT: Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top of the displacer. If these settings match with the required settings, only enter - density @ operating temperature «Proc SG»...
  • Page 7 MENU: STEP bY STEP PROCEDURE – E3 Modulevel: Level Screen Action Comment Poll Adr Enter HART ID number. Select a HART poll address (0-15). Enter 0 for a single transmitter installation. Enable/Disable If enabled, loop current follows the PV; If disabled, loop current is Loop Mode Loop Current Mode.
  • Page 8 MENU: STEP bY STEP PROCEDURE – E3 Modulevel: Interface IMPORTANT: Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top of the displacer. If these settings match with the required settings, only enter operating temperature «OperTemp».
  • Page 9 MENU: STEP bY STEP PROCEDURE – E3 Modulevel: Interface Screen Action Comment Poll Adr Enter HART ID number. Select a HART poll address (0-15). Enter 0 for a single transmitter installation. Enable/Disable If enabled, loop current follows the PV; If disabled, loop current is Loop Mode Loop Current Mode.
  • Page 10 MENU: STEP bY STEP PROCEDURE – E3 Modulevel: Density control IMPORTANT: Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top of the displacer. If these settings match with the required settings, only enter operating temperature «OperTemp».
  • Page 11 MENU: STEP bY STEP PROCEDURE – E3 Modulevel: Density control Screen Action Comment Poll Adr Enter HART ID number. Select a HART poll address (0-15). Enter 0 for a single transmitter installation. Enable/Disable If enabled, loop current follows the PV; If disabled, loop current is...
  • Page 12 WET CALIbRATION – Guidelines LEVEL MEASUREMENT: 100 % level cannot be reached Calibrate 4 mA/0 % level Calibrate 20 mA/100 % level: Bring level lower than displacer (free hanging) or to the Bring level to the highest possible position Attach a mA meter to the test points lowest level.
  • Page 13 WET CALIbRATION – Guidelines INTERFACE MEASUREMENT: using water for calibration Lower liquid is water with S.G. = 1.0 kg/dm Upper liquid with S.G. = 0.80 kg/dm NOTE: in case the liquid would be 0.78 kg/dm , immerge the displacer only for 78% instead of 80% as per below ³...
  • Page 14 MENU: STEP bY STEP PROCEDURE: ADVANCED CONFIGURATION Hidden diagnostic screens. Do not access without assistance or having followed advanced training. Screen Action Comment DispFact Review factory parameters Select «YES» to reveal Factory parameters; «NO» to hide. Select Review Diagnostic messages. A cumulative review of all diagnostic messages.
  • Page 15 MENU: ADVANCED CALIbRATION - CalSelct SUbMENU SUbMENU FACTORY OR USER «CalSelct» allows to view either the factory settings «Factory» or the super user modified settings «User». Spare heads will be configured per factory default values and will be different from the super user modified settings. The super user settings overrule the factory settings, whereby the factory settings can at all times be referenced to, to allow efficient troubleshooting.

  • Page 16: Quick Start

    20mA», close the procedure by selecting 24 V DC «End». 5. Diagnostics HART connections E3 Modulevel offers the ability to monitor output and LVDT position. Select: «Device» – «parameter» – «Online Power parameterization» Open «+ Main Menu» and select «+ Device set up»...

  • Page 17: Configuration Using Hart

    Before starting the HART configuration procedure – check if your HART commu- > 250 Ω ® ® nicator is equipped with the proper E3 Modulevel Device Descriptors (DD’s). start up the communicator Select NO: go offline Control Room Select 4:...
  • Page 18 8 Final asmbly num 1 Lower SG 9 Cfg chng count 2 Upper SG 3 Advanced Setup 1 Trim Loop Current 1 Magnetrol SN 2 Enter Password 2 Device ID 3 Measurement Type Factory Cal Params 1 Set Dry Point...

  • Page 19: Maintenance

    MAINTENANCE TROUbLEShOOTING SYSTEM PRObLEMS Symptom Problem Solution No loop current. Power supply not turned on. Turn on power. Insufficient source voltage. E3 requires a minimum of 11 VDC at the wiring board. Verify supply voltage. Improperly wired or Check wiring and connections. damaged wiring.

  • Page 20: Information Messages

    MAINTENANCE INFORMATION MESSAGES The lowest in the hierarchy of diagnostic conditions provides operational factors that are not critical to measurement. Further error infor- mation can be obtained by viewing the status history in the factory menu. Display Description Solution Message Absence of any warning or fault No action required.

  • Page 21: Error Messages

    MAINTENANCE ERROR MESSAGES An error message identifies a possible instrument failure and requires an action. The error message will be displayed on the unit and/or selected on the Pactware screen while the output signal will shift to the selected error output (3.6mA, 22mA or HOLD). Display Description Solution...
  • Page 22 DOWN USA. over HEIKENSSTRAAT 6, B 9240 ZELE, BELGIUM. enclosing ENTER www.magnetrol.com tube REFER TO MODULEVEL MANUAL, BULLETIN 48-615, FOR INSTALLATION AND OPERATION INSTRUCTIONS. 6 Ensure that the flame path adaptor is seated all the way down on the E-tube nut 4 Loosen the set screws and remove the ASSEMBLY PART NO.

  • Page 23: Replacement Parts

    REPLACEMENT PARTS All replacement parts are for standard models only. Consult factory for replacement parts on modified units (model number preceded by an X). E X P E D I T E S H I P P L N ( E S P ) Several parts are available for quick shipment, within max.
  • Page 24 REPLACEMENT PARTS Partn°: Serial n°: See nameplate, always provide complete partn° and Digit in partn°: 8 9 10 serial n° when ordering spares. X = if there are any deviations from a standard partn° Caution: Field replacement of one of the following parts requires a user calibration of the repaired unit: items 1, 16, 22, 23, 25.
  • Page 25 REPLACEMENT PARTS (21) LVDT core (20) Chamber gasket / ring joint Note: not applicable if digit 3 = 1, 2 Digit 9 Replacement part 1, 2, 3 refer to item 22 Digit 6 Digit 3 Digit 9 Replacement part refer to item 16 012-1301-017 3, A 3, 4, 5, 6...

  • Page 26: Transmitter Specifications

    TRANSMITTER SPECIFICATIONS FUNCTIONAL/PhYSICAL Description Specification Power (at terminals) Weatherproof / Intrinsically Safe: 11 to 28,4 V DC (ATEX/IEC) - 28,6 V DC (FM) ATEX/IEC flameproof enclosure 11 to 36 V DC (ATEX/IEC-FM) FOUNDATION Fieldbus™ (FISCO Intrinsically Safe): 9 to 17,5 V DC FOUNDATION Fieldbus™...

  • Page 27: Mechanical Specifications

    TRANSMITTER SPECIFICATIONS PERFORMANCE Description Specification Linearity Level ± 0,50 % of full span Interface/Density ± 0,70 % of full span Repeatability Level ± 0,05 % of full span Interface/Density ± 0,10 % of full span Hysteresis ± 0,05 % of full span Response time <...

  • Page 28: Dimensions In Mm (Inches)

    DIMENSIONS in mm (inches) Transmitter head Integral Remote 102 (4.02) (3.28) (4.12) (5.63) cable entry 102 (4.02) 235 (9.25) cable entry (11.61) (3.50) 45° 27 (1.06) Ø 9,5 (0.37) cable entry (2.81) (3.86) 167 (6.57) (0.87) (2.75) (3.95) Cable must be ordered separately cable entry (refer to section “Selection data / Options”).
  • Page 29 DIMENSIONS in mm (inches) Dimension A for all models Cage rating SG range 4 th digit 9 th digit Dimension A 0.23 - 0.54 J/A/M/D 236 (9.29) 150 / 300 / 600 lbs 0.55 - 1.09 K/B/N/E 186 (7.32) 1/2/3 PN 16 ..

  • Page 30: Model Identification

    flange face is > dimension A (see section Dimensions) + 60 mm (2.36"). - Free of charge: E3 Modulevel DTM (PACTw re™) can be downloaded from www.magnetrol.com. - Connecting cable used with remote mount electronics (6-wire cable/shielded, not suitable for ATEX/IEC flameproof enclosure).
  • Page 31 E 3 1 top mounted E3 Modulevel E 3 2 top mounted E3 Modulevel E 3 3 E3 Modulevel with side/bottom cage E 3 4 E3 Modulevel with side/bottom cage E 3 5 E3 Modulevel with side/side cage E 3 6...
  • Page 32 E 3 1 top mounted E3 Modulevel E 3 2 top mounted E3 Modulevel E 3 3 E3 Modulevel with side/bottom cage E 3 4 E3 Modulevel with side/bottom cage E 3 5 E3 Modulevel with side/side cage E 3 6...
  • Page 33 E 3 1 top mounted E3 Modulevel E 3 2 top mounted E3 Modulevel E 3 3 E3 Modulevel with side/bottom cage E 3 4 E3 Modulevel with side/bottom cage E 3 5 E3 Modulevel with side/side cage E 3 6...
  • Page 34 E 3 1 top mounted E3 Modulevel E 3 2 top mounted E3 Modulevel E 3 3 E3 Modulevel with side/bottom cage E 3 4 E3 Modulevel with side/bottom cage E 3 5 E3 Modulevel with side/side cage E 3 6 E3 Modulevel with side/side cage Match temperature extensions with max.
  • Page 35 E3 Modulevel Displacer Type Transmitter ® Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting. (data can also be printed from PACTware with function print online parameterisation) Identification Vessel name Vessel # Process medium...

  • Page 36: Service Policy

    SERVICE POLICY Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other than transportation cost if: a.

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Modulevel e3

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