MCZ VIVO 80 PELLET HYDRO Installation Manual

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Use and installation manual (57 pages)

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Installation GUIDE

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VIVO 80 PELLET

VIVO 80

HYDRO

PELLET

HYDRO

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Page 1 INSTALLATION GUIDE INSERT INSERTO VIVO 80 PELLET VIVO 80 HYDRO PELLET HYDRO Translation of the original instructions...
Page 2: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS ..................... II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION ......................8 3-DRAWINGS AND TECHNICAL FEATURES ...............18 4-INSTALLATION AND ASSEMBLY ..................20 5-PRECAUTIONS BEFORE START-UP ................30 6 - HYDRAULIC CONNECTION ..................34 7 - CONTROL PANEL .....................45 8-SAFETY DEVICES AND ALARMS ...................57 9 - RECOMMENDATIONS FOR A SAFE USE ................61 10-MAINTENANCE AND CLEANING ................62...
Page 3: Introduction
REVISIONS TO THE PUBLICATION The content of this manual is strictly technical and the property of MCZ Group Spa. No part of this manual may be translated into other languages and/or adapted and/or reproduced, even in part, in other mechanical or electronic forms, photocopies, recordings or other, without the prior written authorisation from MCZ Group Spa.
Page 4: Warnings And Warranty Conditions
1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • Installation, electrical connection, function test and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or state. •...
Page 5 1-WARNINGS AND WARRANTY CONDITIONS • Any type of tampering or unauthorised replacement with non-original spare parts could be hazardous for the operator’s safety and relieves the company from any civil and criminal liability. • Many of the surfaces of the product get very hot (door, handle, glass, smoke extraction pipes, etc.).
Page 6 1-WARNINGS AND WARRANTY CONDITIONS • A carbon monoxide alarm must be fitted in the room where the appliance is sited Refer too ADJ part 2.34 through too 2.36 page 41 (ONLY FOR UK). • If there is a fire in the flue pipe, extinguish the stove, disconnect it from the power supply and never open the door.
Page 7 1-AVVERTENZE E CONDIZIONI DI GARANZIA INFORMATION • In case of any problems, get in touch with your dealer, or a qualified engineer authorised by MCZ, and if a repair is necessary, insist on the use of original spare parts. • Use only the fuel recommended by MCZ (for Italy pellets with a diameter of 6 mm and for other European countries with a diameter of 6-8 mm) and provided only with an automatic supply system.
Page 8 1-WARNINGS AND WARRANTY CONDITIONS EXCLUSIONS The guarantee does not cover malfunctions and/or damage to the appliance that arise due to the following causes: • Damage caused during transportation or relocation • all parts that develop faults due to negligence or improper use, incorrect maintenance, installation that does not comply with the manufacturer’s instructions (always refer to the installation and use manual provided with the appliance) •...
Page 9 1-WARNINGS AND WARRANTY CONDITIONS SPARE PARTS In the event of a malfunction, consult the retailer who will forward the call to the Technical Assistance Service. Use only original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to be worn before having them replaced.
Page 10: Installation
2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the domestic regulations in force. PELLETS Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders.
Page 11 If particularly delicate objects are present, such as furniture, curtains or sofas, increase the stove clearance accordingly. If the floor is made of wood, it is recommended to fit a floor protection sheet in compliance with the Standards in force in the country of installation. VIVO 80 PELLET HYDRO Non-flammable walls Flammable walls...
Page 12 2-INSTALLATION CONNECTION OF THE SMOKE EXHAUST DUCT When making the hole for the passage of the smoke discharge pipe, one must take into account the possible presence of flammable materials. If the hole must be made through a wooden wall or thermolabile material, the INSTALLER MUST first of all use the appropriate wall fitting (minimum diameter 13 cm) and suitably insulate the pipe of the product that passes through it using adequate insulating materials (1.3 - 5 cm thick with minimum thermal conductivity 0.07 W/m°K).
Page 13 2-INSTALLATION FOREWORD This chapter on the Smoke Flue has been produced in reference to the prescriptions of European regulations (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct smoke flue but is under no circumstances to substitute the regulations in force, which the qualified technician must be in possession of.
Page 14 2-INSTALLATION TECHNICAL CHARACTERISTICS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gasses, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
Page 15 2-INSTALLATION ROOF AT 60° ROOF AT 45° 45° 60° A = MIN. 2.60 metres A = MIN. 2.00 metres FIGURE 6 FIGURE 5 B = DISTANCE > 1.20 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.20 metres C = DISTANCE <...
Page 16 2-ISTRUZIONI PER L'INSTALLAZIONE 2-INSTALLATION MAINTENANCE The flue must be kept clean, since the deposit of soot or unburned oils reduces the cross-section reducing the draft and thus compromising the efficient functioning of the heater and, if large build-ups accumulate, can catch fire. The flue and chimney must be cleaned and checked by a qualified chimney sweep at least once a year.
Page 17 2-INSTALLATION EXTERNAL AIR INLET It is mandatory to provide an adequate external air intake that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room; or indirect, via air intake from adjoining rooms and connecting permanently with the installation room (see Figure 9 b).
Page 18 2-INSTALLATION DISTANCE (metres) The air inlet must be at a distance of: 1.5 m UNDER Windows, doors, smoke outlets, cavities, ..1.5 m HORIZONTALLY Windows, doors, smoke outlets, cavities, ..0.3 m ABOVE Windows, doors, smoke outlets, cavities, ..1.5 m AWAY from smoke outlet CONNECTION TO FLUE...
Page 19 2-INSTALLATION EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø150mm flue with hole for the passage of the tube increased by: minimum 100 mm around the tube if next to non flammable parts such as cement, brick, etc.; or minimum 300 mm around the tube (or as prescribed by data tags) if next to flammable parts such as wood etc.
Page 20: Drawings And Technical Features
3-INSTALLAZIONE E MONTAGGIO 3-DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS VIVO 80 PELLET HYDRO DIMENSIONS (dimensions in mm) 786.5 53.5 87.8...
Page 21 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS VIVO 80 PELLET HYDRO Nominal output power 16,9 kW (14534 kcal/h) Nominal output power (H 14,2 kw (12212 kcal/h) Minimum output power 4,9 kW (4214 kcal/h) Minimum output power (H 3,5 kw (3010 kcal/h)
Page 22: Installation And Assembly
4-INSTALLATION AND ASSEMBLY PREPARATION AND UNPACKING The product is supplied in a single package. Inside the package there are the tube, the loading door, the frame and ventilation grilles. Open the package, remove the product from the pallet and set it in the pre-selected place, making sure this complies with the requirements. PRODUCT PACKAGING The two brackets must be removed in order to remove the product from pallet, by loosening the two flanged nuts and the two screws.
Page 23 4-INSTALLATION AND ASSEMBLY POSITIONING Before installing the product assess the optimal position. One can install the product in a pre-existing traditional fireplace or as a new system. In addition to lift the product to the recommended height of 600 mm one can purchase a metal support separately (refer to the relative optional accessories price list) INSTALLATION IN A PRE-EXISTING FIREPLACE Assess the following elements:...
Page 24 4-INSTALLATION AND ASSEMBLY FASTENING TO THE BASE OF THE INSERT It is mandatory to anchor the product to a support as the authorised technician can remove the combustion chamber from its seat by means of two extendable guides while performing the annual maintenance. Fasten the insert as follows: •...
Page 25 4-INSTALLATION AND ASSEMBLY PELLET LOADING CHUTE ASSEMBLY Another decision to be made before positioning the product is to define the side on which to install the chute for loading fuel. The pel- lets fuelled Vivo 80 Hydro is delivered with two clamps, the connection pipe and chute with hatch. The chute can be fitted on the right side, on the left side or frontally.
Page 26 4-INSTALLATION AND ASSEMBLY HOOD VENTILATION GRILLES Foreword Depending on how the product is positioned, one must provide grilles for ventilation. If inserted in existing cladding, the ventilation grilles on the cladding will be used. If used as a new installation, the company recommends installing the ventilation grilles as described in the following paragraph. CONVECTION HOT AIR HOT AIR INFLOW FROM THE ROOM HOOD VENTILATION GRILLES FOR NEW CLADDING...
Page 27 4-INSTALLATION AND ASSEMBLY ELECTRICAL CONNECTION First connect the power cable to the rear part of the product and then to a wall socket, which must always be accessible. Should this not be possible, during installation, insert appropriate power supply disconnection devices, in compliance with the national regulations regarding electrical installations.
Page 28 3 - MARBLE OR OTHER MATERIAL STANDARD CLADDING ASSEMBLY The installation guide found in each specific cladding must be referred to for the assembly of MCZ product specific claddings. FRAME ASSEMBLY Once the cladding and/or the plasterboard wall is set up, fit the frame.
Page 29 4-INSTALLATION AND ASSEMBLY DIAGRAM FOR MAKING HOLES IN THE CLADDING PELLET LOADING DOOR INSERTION HOLE The product can be installed on a brick base built on site or one can purchase the support (optional) that enables to raise the product to a suitable height.
Page 30 4-INSTALLATION AND ASSEMBLY PRODUCT INLET HOLE The hole to be made in the wall must be 765*610 mm. These measurements allow the frame to cover the gap that remains between the product and the hole and also allow the product to be removed if maintenance is to be performed and/or parts are to be replaced. SWITCH AND CONTROL PANEL CONNECTION The emergency panel and switch are already fitted on the pellets loading door and are already connected to the relative cables by the manufacturer.
Page 31 4-INSTALLATION AND ASSEMBLY PELLETS DOOR OPENING/CLOSING The door is fitted with a pressure closure and is therefore completely free of handles or grips. To open or close the door, press the upper left corner. With a simple press this will hook on or unhook from the closure latch placed on the door frame.
Page 32: Precautions Before Start-Up
5-PRECAUTIONS BEFORE START-UP GENERAL PRECAUTIONS Remove all components that could burn from the firebox and glass (instructions, various adhesive labels and any polystyrene). Check that the brazier is positioned correctly and rests properly on the base. After a long period of inactivity, remove any pellets left in the hopper (using a vacuum cleaner with a long pipe ), as they could have absorbed moisture, thereby altering their original characteristics and no longer being suitable for combustion.
Page 33 5-PRECAUTIONS BEFORE START-UP It is good practice to guarantee effective ventilation in the room during the initial start-up, as the product will emit some smoke and smell of paint. Do not stand close to the product and air the room. The smoke and smell of paint will disappear after about an hour of operation, however, remember they are not harmful in any case.
Page 34 5-PRECAUTIONS BEFORE START-UP This will prevent damaging the welds and the steel structure. DO NOT EXPECT HEATING EFFICIENCY IMMEDIATELY!!! ATTENTION! If during operation or initial ignition you encounter smoke spillage in to the room from the appliance or the flue then please switch off the appliance, ventilate the room and contact the installation / service engineer immediately.
Page 35 5-PRECAUTIONS BEFORE START-UP SAFETY PROCEDURE TO FOLLOW IF ANY SMOKE SPILLAGE IS SEEN WITHIN THE ROOM OR THE APPLIANCE SUFFERS FROM AN EXPLOSIVE IGNITION PLEASE TURN OFF THE APPLIANCE, VENTILATE THE ROOM AND CONTACT THE INSTALLER/ SERVICE ENGINEER IMIDIAT- LEY. User Training In ALL cases the installation and commissioning engineer MUST carry out a thorough handover of the appliance to the ho- meowner / end user.
Page 36: Hydraulic Connection
6 - HYDRAULIC CONNECTION PLUMBING CONNECTION IMPORTANT! The connection of the stove to the plumbing system must be carried out ONLY by specialised personnel capable of carrying out state of the art installation, in compliance with the standards in force in the country of installation. The company will not be held responsible for damage to persons or things in the event of failed operation if the aforementioned warning is not complied with It is important that ONLY qualified engineers are used to fit and commission the appliance in ALL cases.
Page 37 6 - HYDRAULIC CONNECTION SYSTEM CONNECTIONS Make the connections to the corresponding fittings shown in the diagram above. Make sure the pipes are not placed under tension or undersized. If installation of the product involves interaction with another, pre-existing system complete with heating equipment (gas boiler, methane boiler, diesel boiler, etc.), call in qualified personnel, who subsequently will be responsible for conformity of the system in compliance with the applicable law in force.
Page 38 6 - HYDRAULIC CONNECTION SYSTEM FILLING To load the heating system use the predisposed loading tap in the main boiler. During this operation, any air in the system is released via the air valve located in the upper part of the product. To allow the valve to release air it is recommended to loosen the screw on the valve itself (see figure).
Page 39 6 - HYDRAULIC CONNECTION WATER CHARACTERISTICS The characteristics of the water used to fill the system are very important to prevent the build-up of mineral salts and the formation of incrustations along the pipes, in the boiler and in the heat exchangers. Therefore, please ASK YOUR PLUMBER FOR HIS ADVICE CONCERNING: •...
Page 40 6 - HYDRAULIC CONNECTION INSTALLATION DIAGRAM FOR HEATING WITHOUT DOMESTIC WATER KIT This diagram is purely a guideline and therefore has no project value.
Page 41 6 - HYDRAULIC CONNECTION INSTALLATION DIAGRAM FOR HEATING COMBINED WITH A BOILER This diagram is purely a guideline and therefore has no project value Technical Dept. - All rights reserved - Reproduction is prohibited...
Page 42 6 - HYDRAULIC CONNECTION INSTALLATION DIAGRAM COMBINED WITH A STORAGE TANK This diagram is purely a guideline and therefore has no project value.
Page 44 6 - HYDRAULIC CONNECTION ONLY FOR UK VIVO 80 HYDRO...
Page 46 6 - HYDRAULIC CONNECTION ONLY FOR UK VIVO 80 HYDRO...
Page 47: Control Panel
7 - CONTROL PANEL CONTROL PANEL LOGIC Some useful information is provided below to understand the logic and use of the control panel: • The control panel backlight switches off after about 30" seconds of keypad inactivity. To switch the backlight on again simply press any of the panel buttons.
Page 48 7 - CONTROL PANEL SETTING THE CURRENT TIME AND DATE By pressing the MENU key SET will appear. Enter SET to change: hour minutes day number month year For example if we need to change the time, when HOUR appears on the display press SET, the hour will start to flash in the centre of the display, then with the keys at the bottom on the left or right change the hour and then the minutes, day, etc.
Page 49 7 - CONTROL PANEL SETTING THE LANGUAGE Press the MENU key then scroll with the keys at the bottom on the right or left until SETTINGS appears, press SET and LANGUAGE will appear, press SET again and set the chosen language. By convention the days of the week are indicated with abbreviations deriving from the language set on the panel.
Page 50 7 - CONTROL PANEL The default temperature is 65°C and it can not be set below 50°C or above 80°C. To adjust it: press any button; press the "menu" button, via the scrolling buttons display the “SET TEMP.H2O” screen; press the “SET” button; set the desired temperature via the “<>”...
Page 51 7 - CONTROL PANEL AUTOMATIC MODE WITH AUTO-ECO This mode changes the behaviour of the product in automatic mode: upon reaching the temperature set by the user, the product modulates at power 1 for a short period of time and then, if the temperature remains constant and higher than that set, it switches off. The appliance switches back on automatically only when the room/water require heat again (not before an interval necessary for the product to cool down).
Page 52 7 - CONTROL PANEL To explain SLEEP function simply, one can say that it allows to switch off the product starting from a minimum of + 10 minutes compared to the hour displayed and to a maximum of 23.50 hours. To set the function press Menu with the key at the top on the right then Date and Time appears on the screen, then scroll with the key at the bottom on the right until Sleep appears, confirm with the Set key.
Page 53 7 - CONTROL PANEL CHRONO FUNCTION This function mode allows to programme start-up and shutdown of the product automatically. Usually stoves have the CHRONO mode deactivated. The basic settings of the CHRONO mode are: • Choice of start-up/shutdown times • Choice of day of programme activation Setting the current day and time is essential for the proper operation of the chrono function.
Page 54 7 - CONTROL PANEL SETTING A CUSTOMISED PROGRAMME The selectable daily programmes are 62 and one can choose a different program for every day of the week. To activate this option proceed as described above to set a weekly programme, only that instead of selecting one of the programs contained in the weekly programmes table (from P01 to P10) select the USER programme.
Page 55 7 - CONTROL PANEL PRE-SET WEEKLY AND DAILY PROGRAMMES WEEKLY PROGRAMMES The weekly programmes chosen by the manufacturer and memorised within the product control panel have been designed to meet the requirements of most users who leave their home during working hours (labourers, shopkeepers, employees, shift workers, etc..) as well as those who stay at home for most of the day (housewives, elderly people, etc..).
Page 56 7 - CONTROL PANEL DAILY PROGRAMS Daily Hourly timetable programs...
Page 58 5-PANNELLO DI EMERGENZA 7 - CONTROL PANEL PRACTICAL EXAMPLE OF DAILY PROGRAMMING SETTING A DAILY PROGRAM Take for example a user who has not established daily schedules (freelancer, etc..) but who roughly knows that he is in the house the following days at the following times: MONDAY at home until 10:00 and from 17:00 onwards...
Page 59: Safety Devices And Alarms
8-SAFETY DEVICES AND ALARMS SAFETY DEVICES The product is supplied with the following safety devices: SMOKE TEMPERATURE PROBE Detects the temperature of the smoke, thereby enabling start-up or stopping the product when the smoke temperature drops below the preset value. PELLET HOPPER TEMPERATURE PROBE If the temperature exceeds the preset safety value, it immediately stops the product, which must cool down before the probe is restored and the product restarted.
Page 60 8-SAFETY DEVICES AND ALARMS ALARM ALERTS If an operating anomaly occurs, the product enters the shutdown phase due to an alarm and informs the user regarding the type of fault by means of a 3 digit code that remains displayed on the emergency panel. The alarm is indicated permanently by the relative three digit code, a flashing red LED that lights up on the emergency panel and an intermittent buzzer for the first 10 minutes.
Page 61 8-SAFETY DEVICES AND ALARMS The spark plug is faulty. Contact an authorised service centre to have the component replaced. Pellets supply fault. Contact an authorised service centre to have the component replaced. Faulty air flow rate sensor. This alarm does not block the system and only a warning screen is displayed.
Page 62 8-SAFETY DEVICES AND ALARMS BLOCKED PRODUCT The following may cause the product to be mechanically blocked: • structure overheating (“A03”). • Smoke overheating (“A04”). • During product operation, air that has not been controlled has entered the combustion chamber or the chimney is clogged (“A05”). •...
Page 63: Recommendations For A Safe Use
9 - RECOMMENDATIONS FOR A SAFE USE ONLY CORRECT INSTALLATION AND APPROPRIATE MAINTENANCE AND CLEANING OF THE APPLIANCE CAN GUARANTEE CORRECT OPERATION AND SAFE USE OF THE PRODUCT We would like to inform you that we are aware of cases of malfunctioning of domestic pellet-fuelled heating products, mainly due to incorrect installation and inappropriate maintenance.
Page 64: Maintenance And Cleaning
10-MAINTENANCE AND CLEANING EXAMPLE OF A CLEAN BRAZIER EXAMPLE OF A DIRTY BRAZIER Only a proper maintainance and cleaning of the product can assure you the correct functionality and a safe use of your stove. ATTENTION! All the cleaning operations of all parts must be performed with the product completely cold and the plug disconnected.
Page 65 10-MAINTENANCE AND CLEANING CLEANING THE GLASS It is recommended to clean the ceramic glass with a dry brush, or if it is very dirty, spray a little specific detergent and clean with a cloth. ATTENTION! Do not use abrasive products and do not spray the glass spray cleaner on the painted parts or the door gaskets (ceramic fibre cord).
Page 66 10-MAINTENANCE AND CLEANING SWAB BRUSH SCRAPER GO OVER WITH SWAB BRUSH FIREBOX WALLS PELLET STOVE BRUSH OPERATION...
Page 67 10-MAINTENANCE AND CLEANING CLEANING THE SMOKE DUCT AND FITTING When the product is extracted, you can intervene on the smoke fan (1) from the left side for cleaning and maintenance purposes. Clearly, the smoke evacuation fan must be removed for such maintenance to be performed. A gasket (3) is applied on the fan outlet, which guarantees the tightness with the smoke fitting (2).
Page 68 10-MAINTENANCE AND CLEANING END-OF-SEASON SHUTDOWN At the end of each season, before switching the product off, it is recommended to remove all the pellets from the hopper with a vacuum cleaner that has a long pipe. The product must be disconnected from the mains when it is not used. CHECKING THE INTERNAL COMPONENTS ATTENTION! The internal electromechanical components must only be checked by qualified personnel whose technical expertise...
Page 69: Problems/Causes/Solutions
6-SICUREZZE E ALLARMI 11-PROBLEMS/CAUSES/SOLUTIONS ATTENTION! All repairs must only be carried out by a specialised technician, with the product switched off and the plug disconnected. If the product is NOT used as described in this manual, the manufacturer declines all liability for any damage caused to persons and property.
Page 70 11-PROBLEMS/CAUSES/SOLUTIONS ANOMALY POSSIBLE CAUSES SOLUTIONS The product works for a few minutes Start-up phase is not completed. Repeat start-up. and then switches off. Temporary power cut. Wait for the automatic restart. Clogged smoke duct. Clean the smoke duct. Faulty or malfunctioning temperature Check and replace the probes.
Page 71 11-PROBLEMS/CAUSES/SOLUTIONS ANOMALY POSSIBLE CAUSES SOLUTIONS The product always runs at maximum The room thermostat is in the maximum Set the thermostat temperature again. power when in automatic mode. position. Faulty temperature probe. Check the probe and replace it, if necessary. Faulty or malfunctioning control panel.
Page 72 Check and clean the boiler. Product power insufficient. Check that the stove is properly sized for the requirements of the system. Poor pellets quality. Use of MCZ pellets. Condensation in boiler. Incorrect temperature setting. Set the stove to a higher temperature. Insufficient fuel consumption.
Page 73: Wiring Diagrams
9-SCHEMI ELETTRICI 12-WIRING DIAGRAMS 10 9 MOTHERBOARD WIRING KEY CONTROL PANEL 11. TANK TEMPERATURE OVERLOAD PROTECTOR FLOW METER (if provided) 12. ROOM FAN (if provided) WATER TEMPERATURE PROBE 13. THREE-WAY DIVERTER VALVE (if provided) SMOKE PROBE 14. ANOMALY SIGNAL (N.A., max 230V 3A) POWER SUPPLY SMOKE EXTRACTOR FAN REVOLUTIONS CONTROL SPARK PLUG...
Page 74 MCZ GROUP S.p.A. Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telefono: 0434/599599 r.a. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it 8901226100 REV. 2 07/09/2015...

MCZ VIVO 80 PELLET HYDRO Installation Manual

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