ESAB Aristo RoboFeed 3004HW Instruction Manual
ESAB Aristo RoboFeed 3004HW Instruction Manual

ESAB Aristo RoboFeed 3004HW Instruction Manual

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GB
Aristo
RoboFeed 3004HW
FeedControl 3004HW
Instruction manual
0463 280 001 GB 20120808
Valid for serial no. 201-xxx-xxxx

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Summary of Contents for ESAB Aristo RoboFeed 3004HW

  • Page 1 Aristo RoboFeed 3004HW FeedControl 3004HW Instruction manual 0463 280 001 GB 20120808 Valid for serial no. 201-xxx-xxxx...
  • Page 2 - 2 -...
  • Page 3: Table Of Contents

    1 SAFETY ............2 INTRODUCTION .
  • Page 4: Safety

    SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be ob­...
  • Page 5 A equipment in those locations, due to conducted as well as radiated disturbances. CAUTION This product is solely intended for arc welding. CAUTION Read and understand the instruction manual before installing or operating. - 5 - bm54d1ea © ESAB AB 2012...
  • Page 6: Introduction

    As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. ESAB can provide you with all necessary welding protection and accessories. INTRODUCTION The RoboFeed 3004HW and FeedControl 3004HW wire feed unit is intended for MIG/MAG welding with robotic equipment.
  • Page 7: Technical Data

    4.9 kg Operating temperature -10 till + 40° C Transport temperature -20 till + 55° C Coolant ESAB ready-mixed coolant *) max pressure 0.5 Mpa (5 bar) Dimension (l x b x h) 330 x 118 x 320 mm Shielding gas...
  • Page 8: Installation

    W8 Example of a robotic welding system Note! A mounting kit and a cable kit are required for mounting to a robot, please contact your local ESAB dealer for more information. - 8 - bm54d1ea © ESAB AB 2012...
  • Page 9: Operation

    General safety regulations for handling the equipment can be found on page 4. Read through before you start using the equipment! WARNING Assure that the side panels are closed during operation. WARNING Rotating parts can cause injury, take great care. - 9 - bm54d1ea © ESAB AB 2012...
  • Page 10: Connection And Control Devices

    Connection for shielding gas, in Push button for inching Connection for the welding cable or the Push button for gas purging return cable. Connection for welding gun (EURO) Quick connector Marathon Pact - 10 - bm54d1ea © ESAB AB 2012...
  • Page 11 (OKC) (cooling unit), BLUE Connection for coolant from welding gun, Connection for welding current from power source (OKC) Connection for shielding gas, out Connection for coolant to power source (cooling unit), RED - 11 - bm54d1ea © ESAB AB 2012...
  • Page 12: Replacing And Inserting Wire

    Secure the pressure sensor. Close the side panel. WARNING Risk of crushing when replacing the wire bobbin! Do not use safety gloves when inserting the welding wire between the feed rollers. - 12 - bm54d1ea © ESAB AB 2012...
  • Page 13: Changing Feed Rollers

    When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed rollers should slip. If you hold the gun approx. 50 mm from the piece of wood, the wire should be fed out and bend (fig. 2). - 13 - bm54d1ea © ESAB AB 2012...
  • Page 14: Maintenance

    Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication.
  • Page 15 - 15 -...
  • Page 16: Diagram

    Diagram - 16 - © ESAB AB 2012 bm54e...
  • Page 17 - 17 - © ESAB AB 2012 bm54e...
  • Page 18: Order Number

    0465 113 880 Cable and Bracket unit Aristo RoboFeed 3004HW 0459 839 070 Spare parts list Aristo Robo Feed 3004HW & Aristo Feed Control Technical documentation is available on the Internet at www.esab.com - 18 - bm54o © ESAB AB 2012...
  • Page 19 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 19 - notes...
  • Page 20: Wear Parts

    In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate wear parts. Rights reserved to alter specifications without notice. S0463 280/E20120808/P24 - 20 - © ESAB AB 2012 bm54vw...
  • Page 21 RoboFeed 3004HW S0463 280/E20120808/P24 - 21 - © ESAB AB 2012 bm54vw...
  • Page 22: Accessories

    Quick connector MarathonPact ..F102 440 880 Coolant (ready mixed) 50% water and 50% mono-ethylene glycol (10 l) ..0007 810 012 - 22 - bm54va © ESAB AB 2012...
  • Page 23 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 23 - notes...
  • Page 24 ESAB Romania Trading SRL ESAB VAMBERK s.r.o. SOUTH AFRICA ESAB Mexico S.A. Bucharest Vamberk ESAB Africa Welding & Cutting Ltd Monterrey Tel: +40 316 900 600 Tel: +420 2 819 40 885 Durbanvill 7570 - Cape Town Tel: +52 8 350 5959...

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