Related Manuals for ESAB MobileFeed 300 AVS
Summary of Contents for ESAB MobileFeed 300 AVS
- Page 1 MobileFeed 300 AVS Portable “Off The Arc” Wire Feeder Instruction Manual 0558005921 03 / 2008...
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Page 2: User Responsibility
Be sure thIs InforMatIon reaches the operator. You can get extra copIes through Your supplIer. cautIon these InstructIons are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, “precautions and safe practices for arc Welding, cutting, and gouging,”... -
Page 5: Table Of Contents
taBle of contents sectIon tItle page safetY precautIons .......................... 7 sectIon 1 DescrIptIon ......................19 General .................................21 Receiving-Handling ..........................21 Description ..............................21 sectIon 2 InstallatIon ......................23 Drive Rolls ..............................23 Welding Wire Speed ..........................23 Torch Connections ...........................24 Supply Connections ..........................24 Threading the Welding Wire .........................25 Brake Drag Adjustment ..........................25 sectIon 3 operatIon ......................... - Page 6 taBle of contents...
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Page 7: Safety Precautions
safetY precautIons safety precautions safety - english WarnIng: These Safety Precautions are fIres anD explosIons -- heat from for your protection. They summarize pre- flames and arcs can start fires. hot cautionary information from the references slag or sparks can also cause fires and listed in Additional Safety Information sec- explosions. - Page 8 safetY precautIons 1. Be sure the power source frame (chassis) is con- 3. Welders should use the following procedures to nected to the ground system of the input power. minimize exposure to EMF: 2. Connect the workpiece to a good electrical A.
- Page 9 safetY precautIons 5. WarnIng: this product, when used for welding 1. Always have qualified personnel perform the instal- or cutting, produces fumes or gases lation, troubleshooting, and maintenance work. which contain chemicals known to Do not perform any electrical work unless you are the state of california to cause birth qualified to perform such work.
- Page 10 safetY precautIons 5. AWS C5.5 - "Recommended Practices for Gas Tung- sten Arc Welding“ 6. AWS C5.6 - "Recommended Practices for Gas Metal Arc Welding"“ 7. AWS SP - "Safe Practices" - Reprint, Welding Hand- book. 8. ANSI/AWS F4.1, "Recommended Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances."...
- Page 11 segurIDaD safety - spanish La escoria puede estar caliente y desprenderse con velocidad. Personas cercanas deberán usar gafas aDVertencIa: Estas Precauciones de Se- de seguridad y careta protectora. guridad son para su protección. Ellas hacen resumen de información proveniente de las fuego Y explosIones -- el calor de referencias listadas en la sección "Información Adi- las flamas y el arco pueden ocacionar...
- Page 12 segurIDaD 1. Asegúrese de que el chasis de la fuente de poder 3. Los soldadores deberán usar los siguientes proced- esté conectado a tierra através del sistema de imientos para minimizar exponerse al EMF: electricidad primario. 2. Conecte la pieza de trabajo a un buen sistema de A.
- Page 13 segurIDaD 5. aDVertencIa-- este producto cuando se uti- 1. Siempre tenga personal cualificado para efec- liza para soldaduras o cortes, tuar l a instalación, diagnóstico, y mantenimiento produce humos o gases, los del equipo. No ejecute ningún trabajo eléctrico a cuales contienen químicos menos que usted esté...
- Page 14 segurIDaD sIgnIfIcaDo De los sIMBolos -- según usted avanza en la lectura de este folleto: los símbolos sig- nifican ¡atención! ¡esté alerta! se trata de su seguridad. significa riesgo inmediato que, de no ser evadido, puede resultar inmediatamente en serio daño personal o la muerte.
- Page 15 sÉcurItÉ safety - french IncenDIes et explosIons -- la chaleur provenant des flammes ou de aVertIsseMent : Ces règles de sécurité l'arc peut provoquer un incendie. le ont pour but d'assurer votre protection. Ils laitier incandescent ou les étincelles récapitulent les informations de précaution provenant des références dans la section peuvent également provoquer un des Informations de sécurité...
- Page 16 sÉcurItÉ 1. Assurez-vous que le châssis de la source 3. Les soudeurs doivent suivre les procédures suivantes d'alimentation est branché au système de mise à pour minimiser l'exposition aux champs électriques la terre de l'alimentation d'entrée. et magnétiques : 2. Branchez la pièce à traiter à une bonne mise de A.
- Page 17 sÉcurItÉ 5. aVertIsseMent : ce produit, lorsqu'il est utilisé entretIen De l'ÉQuIpeMent -- un équipe- dans une opération de soudage ou de ment entretenu de façon défectueuse ou coupage, dégage des vapeurs ou des inadéquate peut causer des blessures gaz contenant des chimiques consid- graves ou mortelles.
- Page 18 sÉcurItÉ sIgnIfIcatIon Des sYMBoles ce symbole, utilisé partout dans ce manuel, signifie "attention" ! soyez vigilant ! Votre sécurité est en jeu. DANGER signifie un danger immédiat. la situation peut entraîner des blessures graves ou mortelles. AVERTISSEMENT signifie un danger potentiel qui peut entraîner des blessures graves ou mortelles.
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Page 19: Description
Mobilefeed 300 aVs feeder (aVs = arc Voltage sensing) Mobilefeed 300 aVs oKc ce ......0558005728 Mobilefeed 300 aVs oKc push/pull ce ... 0558005832 Includes .035 - .045 in. (0.9 - 1.2 mm) V groove drive rolls. common to Mobilefeed 300 aVs... - Page 20 “give” to the case enabling the wire feeder to survive a drop, even fully loaded Drive Rolls and Guide Tubes for: MobileFeed 300 AVS outlet guide tube center guide Wire Diameter Desc.
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Page 21: General
Solid State Feed System Push On-Off Switch Standard Run in start Automatic if required. The MobileFeed 300 AVS will fit through a 17.75” (451mm) dia. hole. Height 17.19” (437mm) Width 8.56” (217mm) Length 20.69” (526mm) Weight (with contactor, without spool) 32 lbs. - Page 22 sectIon 1 DescrIptIon...
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Page 23: Installation
sectIon 2 InstallatIon 2.2 WelDIng WIre InstallatIon 2.1 DrIVe rolls anD guIDe tuBes Install a spool of welding wire on the hub as follows: The drive rolls have two grooves. The unit is supplied ready to feed 0.045”, .052” or 1/16” (1.2 to 1.6mm) diam- A. -
Page 24: Torch Connections
Turn wire feeder power switch “ON”. to the welding power source and the wire feeder. Inspect all gas connections for leaks. The MobileFeed 300 AVS can be used with either DCEP WarnIng or DCEN polarity without modifications. A. Connect the welding cable from the power source;... -
Page 25: Threading The Welding Wire
sectIon 2 InstallatIon MAINTENANCE 2.6 BraKe Drag aDJustMent 2.5 threaDIng the WelDIng WIre Regular maintenance is important in ensuring safe and reliable. WarnIng Brake disc friction should provide enough drag to keep the Note! wire spool from spinning freely after the wire feed stops. All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the product during the guarantee period in order to rectify any The brake hub is adjusted when delivered, if readjustment... - Page 26 sectIon 2 InstallatIon...
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Page 27: Operation
3.1.3 WIre feeD speeD (constant speeD) The MobileFeed 300 AVS can be switched to a “Non” Volt- 3.1.1 poWer sWItch age Control Mode where the wire feed speed remains rela- The ON-OFF switch on the front of the wire feeder case en-... -
Page 28: Section 3 Operation
sectIon 3 operatIon Mobilefeed Dip switch table switch position open (off) Description closeD (on) factory setting - constant current operation ( “Voltage control Mode” ) In this operation mode the MobileFeed feeder is ready for connection to a “ Constant Current “... -
Page 29: Operating Procedures
sectIon 3 operatIon operatIng proceDures 3.2.1 operatIng safetY precautIons Comply with all ventilation, fire and other safety require- G. Whenever the equipment is left unattended, turn OFF all control power, power supply switches and gas ments for arc welding as established in the SAFETY Section supplies. -
Page 30: Changing Meter Display - Ipm To Mpm
sectIon 3 operatIon changIng Meter DIsplaY - IpM to MpM WarnIng to preVent accIDental electrIc shocK, Be sure control caBle Is DIsconnecteD froM poWer source Before WorKIng InsIDe the WIre feeDer. Wire Speed IPM Wire Speed MPM Make sure control cable is removed from the power source. -
Page 31: Setting A Welding Procedure
sectIon 3 operatIon settIng a WelDIng proceDure QuIcK set-up proceDure For Constant Voltage (CV) Power Source - Set the arc voltage desired on the P/S. For Constant Current (CC) power source - Set the weld CUR- RENT desired. On the MobileFeed Unit - Set the wire feed speed knob at #5. WELD DATA TABLE WIRE FEED SPEED (IPM) WIre feeD speeD (IpM) -
Page 32: Shutdown
sectIon 3 operatIon MobileFeed 300 with Digital meter and MobileFeed 300 with Digital meter and CONSTANT CURRENT Power Source CONSTANT VOLTAGE Power Source Using the table, select the weld VOLTAGE / CURRENT Using the table, select the weld VOLTAGE / CURRENT needed for the wire type and diameter to be weld- needed for the wire type and diameter to be weld- Set the power supply CURRENT using the cur-... -
Page 33: Maintenance
sectIon 4 MaIntenance 4.1 MaIntenance WarnIng Be sure the branch circuit or main disconnect switch is Keep power cables dry, free of oil and grease, and protect- off or electrical input circuit fuses are removed from ed at all times from damage by hot metal and sparks. the power source main supply before attempting any inspection or work on the inside of the wire feeder. -
Page 34: Troubleshooting
sectIon 4 MaIntenance 4.3 trouBleshootIng If welding equipment does not work properly, inspect as WarnIng follows: A. With all power controls ON and other operating Many troubleshooting situations require that the controls at required settings, visually check all power power remain on and that power terminals in the cables and connections for evidence of overheating equipment carry voltage. - Page 35 sectIon 4 MaIntenance...
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Page 37: Replacement Parts
To ensure proper operation, it is recommended that only genuine ESAB parts and products be used with this equipment. The use of non-ESAB parts may void your warranty. Replacement parts may be ordered from your ESAB Distributor. - Page 38 sectIon 5 replaceMent parts...
- Page 39 sectIon 5 replaceMent parts...
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- Page 44 sectIon 5 replaceMent parts...
- Page 45 sectIon 5 replaceMent parts...
- Page 46 sectIon 5 replaceMent parts...
- Page 47 sectIon 5 replaceMent parts DRIVE ROLLS (See Drive Roll & Guide Tube Selection Guide in SECTION 1) auto-lift Mini four roll geared Wire Drive system - 0558001339 QtY. QtY. IteM DescrIptIon IteM part no DescrIptIon part no 0558001753 Spacer Tube Bogie 0558001743 Feed Plate 0558001754...
- Page 48 sectIon 5 replaceMent parts...
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Page 49: Revision History
reVIsIon hIstorY Original release 01 / 2006. 06 / 2006 - Updated per Joe DeVito inputs. 07 / 2006 - Updated per Joe DeVito inputs. 10 / 2006 - Updated pictures and updated Replacement Parts subsection. 04 / 2007 - Updated Drive Roll and Guide Tube table in Section 1 per Mike Palumbo inputs. 03 / 2008 - Updated pictures and updated Replacement Parts section per CN#083002. - Page 50 Welding & cutting products, florence, sc Welding equipment coMMunIcatIon guIDe - custoMer serVIces CUSTOMER SERVICE QUESTIONS: Telephone: (800)362-7080 / Fax: (800) 634-7548 Hours: 8:00 AM to 7:00 PM EST Order Entry Product Availability Pricing Order Information Returns ENGINEERING SERVICE:...