Related Manuals for ESAB Aristo RoboFeed 3004HW
Summary of Contents for ESAB Aristo RoboFeed 3004HW
- Page 1 Aristo® RoboFeed 3004HW FeedControl 3004HW Instruction manual 0463 280 201 GB 20140710 Valid for: serial no. 325-xxx-xxxx, 410-xxx-xxxx...
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Page 3: Table Of Contents
Wire feed pressure..................... 15 MAINTENANCE ....................16 Inspection and cleaning ..................16 ORDERING SPARE PARTS ................17 DIAGRAM ........................18 WEAR PARTS......................22 ORDERING NUMBERS .....................24 ACCESSORIES ......................25 Rights reserved to alter specifications without notice. 0463 280 201 © ESAB AB 2014... -
Page 4: Safety
1 SAFETY SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. 0463 280 201 - 5 - © ESAB AB 2014...
- Page 6 As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. ESAB can provide you with all necessary welding protection and accessories. 0463 280 201 - 6 - © ESAB AB 2014...
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Page 7: Introduction
NOTE! The wire feed unit utilizes the robot's safety system to obtain maximum interference protection. ESAB's accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The wire feed unit is supplied with an instruction manual and a quick connection for Marathon Pac™... -
Page 8: Technical Data
Equipment marked IP2X is intended for indoor use. Coolant It is very important to use the ESAB ready-mixed coolant! If other coolants are used the equipment could be damaged or in worst case the chassis could become live. You can find the ordering number of ESAB's ready-mixed coolant in the "ACCESSORIES"... -
Page 9: Installation
Example of a robotic welding system NOTE! A mounting kit and a cable kit are required for mounting to a robot, please contact your local ESAB dealer for more information. 0463 280 201 - 9 - © ESAB AB 2014... -
Page 10: Operation
Read it through before you start using the equipment! WARNING! Assure that the side panels are closed during operation. WARNING! Rotating parts can cause injury, take great care. 0463 280 201 - 10 - © ESAB AB 2014... -
Page 11: Connection And Control Devices
Connection for shielding gas, in Push button for inching Connection for the welding cable or the Push button for gas purging return cable. Connection for welding torch (EURO) Quick connector Marathon Pac™ 0463 280 201 - 11 - © ESAB AB 2014... - Page 12 Gas purging is used when measuring the gas flow or to flush any air or moisture from the gas hoses before welding starts. Gas purging occurs for as long as the button is held depressed and occurs without voltage or wire feed starting. 0463 280 201 - 12 - © ESAB AB 2014...
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Page 13: Restrictions Regarding The Welding Torch Connector
Restrictions regarding the welding torch connector Nozzle ordering no. 0469 837 880, 0469 837 882 3.5 ±0.1 0469 837 881 (Aluminum) 3.0 ±0.1 Dimensions for ESAB EURO connector Recommended dimensions mating parts 0463 280 201 - 13 - © ESAB AB 2014... -
Page 14: Replacing And Inserting Wire
4. Turn the adjusting screw on the pressure guard until you reach the break point. 5. Repeat the test if needed. 6. After having set the correct pre-set value, fasten the adjusting screw using thread locker (Loctite 243 or equivalent). 0463 280 201 - 14 - © ESAB AB 2014... -
Page 15: Wire Feed Pressure
When you hold the welding torch approximately 5 mm from the piece of wood (figure A) the feed rollers should slip. If you hold the welding torch approximately 50 mm from the piece of wood, the wire should be fed out and bend (figure B). 0463 280 201 - 15 - © ESAB AB 2014... -
Page 16: Maintenance
The wear parts of the welding torch should be cleaned and replaced at regular intervals in order to achieve trouble-free wire feed. Blow the wire guide clean regularly and clean the contact tip. 0463 280 201 - 16 - © ESAB AB 2014... -
Page 17: Ordering Spare Parts
Spare parts may be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 18: Diagram
DIAGRAM DIAGRAM RoboFeed 3004HW & FeedControl 3004HW, valid for serial no. 325-xxx-xxxx 0463 280 201 - 18 - © ESAB AB 2014... - Page 19 DIAGRAM 0463 280 201 - 19 - © ESAB AB 2014...
- Page 20 DIAGRAM RoboFeed 3004HW & FeedControl 3004HW, valid for serial no. 410-xxx-xxxx 0463 280 201 - 20 - © ESAB AB 2014...
- Page 21 DIAGRAM 0463 280 201 - 21 - © ESAB AB 2014...
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Page 22: Wear Parts
HJ 10 0469 838 001 Cover HJ 11 0458 722 880 Axle and Nut HJ 12 0459 441 880 Gear adapter 0455 053 881 Gear adapter Heavy duty with needle bearing 0463 280 201 - 22 - © ESAB AB 2014... - Page 23 In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be used, It is recommended to use 3 m long welding torch for aluminium wire, equipped with appropriate wear parts. 0463 280 201 - 23 - © ESAB AB 2014...
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Page 24: Ordering Numbers
0465 113 880 Cable and Bracket unit Aristo® RoboFeed 3004HW 0459 839 070 Spare parts list Aristo® RoboFeed 3004HW & Aristo® FeedControl 3004HW Technical documentation is available on the Internet at www.esab.com 0463 280 201 - 24 - © ESAB AB 2014... -
Page 25: Accessories
ACCESSORIES ACCESSORIES F102 440 880 Quick connector MarathonPac™ 0465 720 002 ESAB's ready mixed coolant (10 l) 0463 280 201 - 25 - © ESAB AB 2014... - Page 26 ESAB subsidiaries and representative offices Europe NORWAY North and South America SOUTH KOREA AS ESAB ESAB SeAH Corporation AUSTRIA Larvik ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +47 33 12 10 00 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +47 33 11 52 03...