Xtreme Power Conversion NXRi-6KL User & Installation Manual

Xtreme Power Conversion NXRi-6KL User & Installation Manual

Nxri series online high-voltage rack models
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UNINTERRUPTIBLE POWER SUPPLY (UPS)
NXRi Online High-Voltage
Rack Models
USER & INSTALLATION MANUAL
www.xpcc.com
| © 2013 Xtreme Power Conversion Corporation. All rights reserved.

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Summary of Contents for Xtreme Power Conversion NXRi-6KL

  • Page 1 UNINTERRUPTIBLE POWER SUPPLY (UPS) NXRi Online High-Voltage Rack Models USER & INSTALLATION MANUAL www.xpcc.com | © 2013 Xtreme Power Conversion Corporation. All rights reserved.
  • Page 2: Table Of Contents

    UPS Installation for Parallel Systems ...................... 22 Battery Pack Installation ......................... 25 Software Installation ..........................25 OPERATIONS ..................... 26 Button Operation ............................ 26 LED Indicators and LCD Panel ......................... 26 LED Indicators: ..................... 27 Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 2...
  • Page 3 LCD Parameter Settings .......................... 38 01: Output Voltage Settings ........................ 39 02: Output Frequency Settings ......................39 03: Voltage Range for Bypass ......................40 04: Frequency Range for Bypass ......................40 Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 3...
  • Page 4 Storage ..............................50 Maintenance ............................51 BATTERIES....................52 REPLACING THE BATTERY ........................52 SPECIFICATIONS ..................53 Battery Runtimes ............................ 54 SHIPPING LIST (UPS) ................54 SHIPPING LIST (EBP20) ................. 54 OBTAINING SERVICE................55 Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 4...
  • Page 5 NXRi-6KL, NXRi-10KL USER MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 5...
  • Page 6 UPS, please refer to the Troubleshooting section in this manual to correct the problem. If the problem is not corrected, please collect information so that the Technical Support personnel can more effectively assist you. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 6...
  • Page 7: Important Safety Instructions

    These UPS units are extremely heavy. Caution should be taken in moving and positioning equipment. The instructions contained within this safety manual are deemed important and should be closely followed at all times during installation and follow-up maintenance of the UPS and batteries. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 7...
  • Page 8 Please do not discard of the UPS or the UPS batteries as the UPS may have valve-regulated lead-acid batteries. Please recycle batteries appropriately. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 8...
  • Page 9: Standards

    Electrical interference exists in many forms, causing problems in AC power, from lightning, power company accidents and radio transmission motors, air conditioners, and vending machines. Protection Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 9...
  • Page 10: Double Conversion On-Line Technology

    When the UPS is started, a diagnostic test is automatically executed, checking the electronics and batteries, reporting any problems on the LCD display. A diagnostic test can also be performed manually from the front panel at any time. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 10...
  • Page 11: System Configuration

    Extended Battery Pack NXR-EBP20 for use with NXRi-6K and NXRi-10K  o Connectivity Options –SNMP/WEB card See the Specification section of this manual for additional model information. UPS FRONT VIEW EBP FRONT VIEW Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 11...
  • Page 12 NXRi-6KL, NXRi-10KL USER MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) NXRi-6KL UPS REAR VIEW DIAGRAM (WITHOUT PARALLEL FUNCTION) NXRi-6KL UPS REAR VIEW WIRING DIAGRAM Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 12...
  • Page 13 NXRi-6KL, NXRi-10KL USER MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) NXRi-10KL UPS REAR VIEW DIAGRAM (WITH PARALLEL FUNCTION) NXRi-10KL UPS REAR VIEW WIRING DIAGRAM Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 13...
  • Page 14 NXRi-6KL, NXRi-10KL USER MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) NXRi-EBP20 REAR VIEW DIAGRAM FRONT PANEL Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 14...
  • Page 15: Led & Lcd Descriptions

    Illuminates during UPS Startup, AC Mode, CVCF Mode, Battery Test, and ECO Mode of operation. Battery LED Illuminates during UPS Startup, Battery Mode, and Battery Test Mode of operation. Fault LED Illuminates during UPS Startup and Fault Mode of operation. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 15...
  • Page 16: Rs-232 Standard Interface

    UPS output receptacles to be switched off. Since the REPO shuts down the equipment immediately, orderly shutdown procedures are not followed by any power management software. The UPS will have to be manually restarted in order to regain power to the outlets on the UPS. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 16...
  • Page 17: Hardware Installation Guide

    The UPS unit’s output receptacles carry live voltage even when not connected to an input voltage source. The UPS has its own internal energy source. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 17...
  • Page 18: Rack-Mount Installation (Using 4-Post Rail Kit)

    Ensure that the front of the UPS remains clear for user operation. Rack-mount Installation (using 4-post rail kit) Package contents • Right and left rail sliders, 1 each • (2) M6 nuts • (12) M6 screws Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 18...
  • Page 19 Step 1 Use 4 screws to mount right and left rail sliders in front of rack. Step 2 Use 4 screws to mount right and left rail sliders in back of rack. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 19...
  • Page 20 Place the nuts in the proper location in the rack based upon height of UPS. Step 4 Carefully place the UPS on the rail support. Step 5 Fix the UPS in position with screws. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 20...
  • Page 21: Ups Installation

    Note: The cable for 10K should be able to withstand over 63A current. It is recommended to use 10AWG or thicker wire for safety and efficiency. Note: The selections for color of wires should be in accordance with the local electrical laws and regulations Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 21...
  • Page 22: Ups Installation For Parallel Systems

    3. Connect all output breakers to a major output breaker. The major output breaker will then directly connect to the loads. 4. Each UPS must be connected to an independent battery pack. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 22...
  • Page 23 5. Remove the cover of the parallel share current cable port on the UPS. Connect each UPS one by one with the parallel cable and share current cable. Reattach the cover. 6. Refer to the following wiring diagrams: PARALLEL SYSTEM CABLE CONNECTIONS Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 23...
  • Page 24  Make sure the utility input and output wiring is correct. The wire current specification, color, position, connection, and conductance reliability should be checked carefully. Make sure the L/N location is correct, not reversed or short-circuited. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 24...
  • Page 25: Battery Pack Installation

    4-post rack. Then make the connections as shown in the diagrams below. Software Installation For optimal system protection, install UPS monitoring software to fully configure UPS shutdown. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 25...
  • Page 26: Operations

     Press and hold the two buttons simultaneous more than 1s to enter/escape Mute/Down Button the setting menu. * CVCF mode means converter mode LED Indicators and LCD Panel LCD / LED FRONT PANEL Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 26...
  • Page 27: Led Indicators

    ● ○ ECO mode ● ● ○ ○ Fault ○ ○ ○ ● ● ○ Note: means LED is illuminated means LED is not illuminated LCD Panel: LCD FRONT PANEL DETAIL Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 27...
  • Page 28 Indicates the UPS connects to the mains. Indicates the battery is working. Indicates the bypass circuit is working. Indicates the ECO mode is enabled. Indicates the Inverter circuit is working. Indicates the output is working. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 28...
  • Page 29 Indicates low battery level and low battery voltage. Input & Battery voltage information Indicates the input voltage or frequency or battery voltage. Vac: Input voltage, Vdc: battery voltage, Hz: input frequency Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 29...
  • Page 30: Audible Alarms

    Inverter output short circuited Beeping continuously Negative power fault Battery SCR short circuited Inverter relay short circuited Battery voltage loss Parallel communication failure Parallel output current unbalanced Over temperature CPU communication failure Overload Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 30...
  • Page 31: Ups Operation

    UPS. Power consumption by inductive loads can easily exceed the available capacity during startup. 3. If the UPS is Overloaded, the buzzer will beep twice each second. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 31...
  • Page 32: Charging The Batteries

    5. When setting the backup time for 16.5 hours (default value from LCD panel), after discharging for 16.5 hours, the UPS will shut down automatically to protect the battery. This battery discharge protection can be enabled or disabled via the LCD Panel Control. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 32...
  • Page 33: Testing The Batteries

    1. When the Fault LED flashes and the buzzer sounds once every second, there is some problem with the UPS operation. Fault Codes are available via the LCD Panel. Refer to the Trouble Shooting table for additional details. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 33...
  • Page 34: Operation In Fault Mode

    1. Make sure all of the UPSs are parallel models, and assure all are wired properly. 2. Turn off the input and output breakers of each UPS, and turn off the battery breaker if the UPS is a long runtime model (10KL). Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 34...
  • Page 35: Add One New Unit Into The Parallel System

    1. Press the “OFF” button twice for about 0.5 seconds each. The UPS will enter into bypass mode without output. 2. Turn off the output breaker of the UPS, and then turn off the input breaker of the UPS. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 35...
  • Page 36  Before turning on the parallel system to activate the inverter, make sure that all UPS Maintenance switches are in the same position.  When parallel system is turned on to operate through the inverter, please do not operate the Maintenance switch of any UPS. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 36...
  • Page 37: Abbreviations In Lcd Display

    NXRi-6KL, NXRi-10KL USER MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS) Abbreviations in LCD Display Abbreviation Display content Meaning Enable Disable Auto Battery Normal mode (not CVCF mode) CVCF mode Subtract Not allowed Allow Reserved Parallel Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 37...
  • Page 38: Lcd Parameter Settings

    (not used for these models) (not used for these models) Hot standby function enable/disable Battery voltage adjustment Charger voltage adjustment Output voltage adjustment *Y means that this program can be set in this mode. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 38...
  • Page 39: 01: Output Voltage Settings

    46~54 Hz. If 60Hz selected in parameter 2, UPS will transfer to battery mode when input frequency is not within 56~64 Hz. *If Parameter 2 is ATO, the Parameter 3 will show the current frequency. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 39...
  • Page 40: 03: Voltage Range For Bypass

    Parameter 2: Low voltage point in ECO mode. The setting range is from 5% to 10% of the nominal voltage. Parameter 3: High voltage point in ECO mode. The setting range is from 5% to 10% of the nominal voltage. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 40...
  • Page 41: 07: Frequency Range For Eco Mode

    000~999: Set the maximum backup time from 0min to 999min. UPS will shut down to protect battery after backup time arrives. The default value is 990min. DIS: Disable battery discharge protection and backup time will depend on battery capacity. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 41...
  • Page 42: 10: Programmable Output Settings

    Interface Setting This function not supported in this model. 11: Shutdown Point for Programmable Output Interface Setting This function not supported in this model. This function not supported in this model. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 42...
  • Page 43: 12: Hot Standby Function Enable/Disable

    15: Output Voltage Adjustment Interface Setting Parameter 2: you may choose Add or Sub to adjust inverter voltage Parameter 3: the voltage range is from 0V to 6.4V, the default value is 0V. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 43...
  • Page 44: Operating Mode / Status Description

    When input frequency is within 46 to 64Hz, the UPS can be set at a constant output frequency, 50 Hz or 60 Hz. The UPS will still charge battery under this mode. LCD display Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 44...
  • Page 45 I/P and inverter icons will blink to remind users. This operation is used to check the battery status. LCD display Fault status Description When UPS has fault happened, it will display fault messages in LCD panel. LCD display Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 45...
  • Page 46: Fault Codes

    None Inverter soft start failure None Parallel output current None unbalance High Inverter voltage None Over temperature None Low Inverter voltage None CPU communication failure None Inverter output short circuited Overload Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 46...
  • Page 47: Warning Indicators

    Fan failure / Over temperature Beeping every second Charger failure Beeping every second I/P fuse blown Beeping every second Overload 3 times in 30 minutes Beeping every second Parallel Protection Beeping every second Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 47...
  • Page 48: Troubleshooting

    Fault code is shown as 14, the icon Check output wiring and if automatically because short connected devices are in lights on LCD display, and circuit occurs on the UPS short circuit status. alarm beeps continuously. output. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 48...
  • Page 49 Fan is locked or not working; The icon flash on LCD or the UPS temperature is too Check fans and notify dealer. display and alarm beeps every high. second. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 49...
  • Page 50: Storage And Maintenance

    During storage, recharge the battery in accordance with the following table: Storage Temperature Recharge Frequency Charging Duration -25°C - 40°C Every 3 months 1-2 hours 40°C - 45°C Every 2 months 1-2 hours Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 50...
  • Page 51: Maintenance

    Do not open or destroy batteries. Escaping electrolyte can cause injury to the skin and eyes. It may be toxic. Please replace the fuse only with the same type and amperage in order to avoid fire hazards. Do not disassemble the UPS system. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 51...
  • Page 52: Batteries

    Contact with a grounded battery can result in electrical shock! The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance (applicable to a UPS and a remote battery supply not having a grounded circuit). Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 52...
  • Page 53: Specifications

    CE, EN/IEC 62040-2, EN/IEC 62040-1, RoHS Compliant Communication Interface USB/RS232, EPO, SNMP (optional) Included with unit User Manual, monitoring software CD, USB cable Available Options SNMP Card, AS-400 Card, EBP20, Rail Kit Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 53...
  • Page 54: Battery Runtimes

    3. (1) USB cable 4. (1) ViewPower CD (monitoring software) 5. (1) Parallel Cable kit (NXRi-10KL only) SHIPPING LIST (EBP20) 1. (1) EBP (1) DC-DC cable to connect from UPS to EBP Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 54...
  • Page 55: Obtaining Service

    3. Call your dealer for assistance. If you cannot reach your dealer, or if they cannot resolve the problem, call Xtreme Power Conversion Corp Technical Support at 720.292.1217. Technical support inquires can also be made at support@xpcc.com. Please have the following information available BEFORE calling the Technical Support Department: a.

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Nxri-10kl

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