Piusi DELPHIN PRO Installation, Use And Maintenance

ENGLISH (Translation of the original language) ENGLISH (Translation of the original language)
1. INDEX Control and Before any checks or maintenance work are carried out, switch
maintenance the system's power off by disconnecting the plug from the
operations socket.
1 INDEX
Prohibitions CAUTION
2 CONFORMITY
Lifting or transporting the system by way of the electric cables at-
2.1 CE DECLARATION OF CONFORMITY
tached to it is strictly forbidden.
2.2 DECLARATION OF COMPATIBILITY
It is strictly forbidden to support or transport the system using a
3 GENERAL PRECAUTIONS
suction or outlet pipe.
4 SAFETY INSTRUCTIONS
CAUTION In the event of a suspected contamination of the liquid in the car
4.1 SAFETY WARNINGS
tank, sanitize the tank.
4.2 FIRST AID MEASURES
Do not use the Delphin PRO Dispenser before recovery
4.3 GENERAL SAFETY NORMS
5 DISTRIBUTION SYSTEM PACKAGING
FIRST AID MEASURES
5.1 CONTENTS OF THE PACKAGING
5.2 DELPHIN EVO COMPOSITION
6 MACHINE AND MANUFACTURER IDENTIFICATION
Contact with For issues arising from the treated product with EYES, SKIN,
6.1 PLATES POSITIONS
the product INHALATION and INGESTION refer to the DEF SAFETY DATA
7 TECHNICAL CHARACTERISTICS
SHEET.
8 INTENDED USE
Persons who Disconnect the power source, or use a dry insulator to protect
9 CHARACTERISTICS OF THE PRODUCTS HANDLED
have suff ered yourself while you move the injured person away from any electrical
10 INSTALLATION
electric shock conductor. Avoid touching the injured person with your bare hands
11 ASSEMBLING
until he is far away from any conductor. Immediately call for help
12 OPERATION AND USE
from qualifi ed and trained personnel. Do not operate switches with
12.1 DISPLAY
wet hands.
12.2 FLOW RATE ADJUSMENT LEVER
NOTE Please refer to the safety data sheet for the product
12.3 PHASES OF DELIVERY
12.4 END OF FILLING SENSORS
13 LEAVING THE SYSTEM UNUSED FOR LONG PERIODS OF TIME
14 WASHING THE DISPENSING SYSTEM
15 MAINTENANCE GENERAL SAFETY NORMS
16 TROUBLESHOOTING
17 SCRAPPING AND DISPOSAL
Personal protection
equipment features
2
CONFORMITY
2.1 DECLARATION OF CONFORMITY Personal protection
equipment to be worn
The undersigned:
PIUSI S.p.A
Via Pacinotti 16/A z.i. Rangavino
46029 Suzzara - Mantova - Italy
DECLARES
on its own responsibility, that the machine described below:
Description: Dispenser AD-Blue® for cars.
Model: Delphin PRO
Serial number: see the Lot Number on the EC plate stamped on the product.
Year of construction: see the production year on the EC plate stamped on the product.
is in compliance with the legislative regulations which transpose directives:
- Machinery Directive 2006/42/EC
Other equipment
- Low Voltage Directive 2014/35 EU
- Electromagnetic Compatibility Directive 2014/30/EC
Documents are made available to the appropriate authority on request at Piusi S.p.A. Alternatively,
Protective gloves
it can be requested writing to: e-mail: doc_tec@piusi.com
The person in charge of writing both the technical file and the conformity statement is Otto Varini
as the legal representative.
DANGER
Otto Varini
Suzzara 20/04/2016
The legal representative
2.2 DECLARATION OF COMPATIBILITY
CAUTION
The undersigned:
PIUSI S.p.A
Via Pacinotti 16/A z.i. Rangavino
46029 Suzzara - Mantua - Italy
DECLARES
THAT DELPHIN EVO COMPONENTS IN DIRECT CONTACT WITH THE LIQUIDS HAN-
DLED, HAVE BEEN TESTED IN CONFORMITY WITH THE FOLLOWING DIRECTIVES
ISO22241-1 : 2006 (quality standard)
5 DISTRIBUTION SYSTEM PACKAGING
Diesel engines -- NOx reduction agent AUS 32 -- Part 1: Quality requirements
and have been tested with the requirements of the following norm
The dispensing system comes packed in a cardboard box bearing the following markings:
- an arrow indicating the TOP side;
ISO22241-2 : 2006 (quality standard)
- a label containing all the information relating to the equipment (model, weight, etc..).
Diesel engines -- NOx reduction agent AUS 32 -- Part 2: Test methods
The Adblue liquid , both before and after testing, resulted within the specified AUS32 (Ad-
Blue) limit in conformance with ISO22241-2-2006 ( as per Norm DIN V 70070)
Otto Varini
Suzzara 20/04/2016
The legal representative
CONTENTS OF THE PACKAGING
3 GENERAL PRECAUTIONS
Foreword In order to open the cardboard box, use scissors or a cu er,
Important warn- In order to protect workers' safety, to avoid damaging the distribution
paying a ention not to damage the distribution system or its
ings system and before performing any operation, please read the whole
components. Open the packaging and make sure it contains the
instruction manual.
following components provided:
Symbols used in In order to signal particularly important instructions or warnings, the
NOTE In case one or more herewith described components should
the manual following symbols are used:
not be in the box, contact Manufacturer's technical assistance
service.
This symbol indicates accident prevention regulations addressed
to operators and/or other people concerned.
CAUTION Make sure the plate data correspond to the desired ones. In
case of anomalies, promptly contact the supplier, signalling the
This symbol indicates that there is a possibility of damaging the
nature of the problems and, in case you should doubt the device
machineries and/or their components.
safety, do not use it.
This symbol indicates useful information.
DELPHIN PRO COMPOSITION
Manual storage This manual must be intact and completely readable. The fi nal users,
as well as the qualifi ed technicians authorised to installation and
maintenance must be able to view it at any time.
Reproduction All reproduction rights are reserved and belong to Piusi S.p.A
rights The text cannot be used in other printed documents unless
expressly authorised in written form by Piusi S.p.A.
© Piusi S.p.A.
THIS MANUAL BELONGS TO PIUSI S.p.A.
WHOLE OR PARTIAL REPRODUCTION OF THIS MANUAL IS
FORBIDDEN.
This manual belongs to Piusi S.p.A. The company is the exclusive 1
owner of all rights envisaged by applicable laws, including the
rules concerning copyrights. All the rights deriving from such
norms belong to Piusi S.p.A It is strictly forbidden to: reproduce,
whether completely or partially, this manual, as well as to publish
2
it, modify it, transcribe it, disclose it to the public, distribute it,
sell it, translate it and/or elaborate it, borrow it and any other
activity reserved under the law to Piusi S.p.A. unless expressly
authorised in written form by the company.
4 SAFETY INSTRUCTIONS
4.1 SAFETY WARNINGS
1 DRUM TROLLEY
CAUTION Before installation, make sure that the electric power supply
2 TROLLEY WHEELS
Mains - network is fitted with a suitable earth-line and complies with the
3 WHEELS KIT
preliminary regulations in force.
checks before CAUTION
installation You must avoid any contact between the electrical power supply
and the fluid that needs to be pumped.
ENGLISH (Translation of the original language)
6 MACHINE AND MANUFACTURER
IDENTIFICATION
The distribution system is provided with an identifi cation marking
located directly on the pump. This indicates the following
information:
• model;
• lot number / Production year;
• technical data;
• use and maintenance handbook code.
CAUTION Before installing, always make sure the type of dispensing
system is correct and suitable for the available power supply
(Voltage/Frequency).
PLATES POSITIONS
On the distribution system there is an adhesive label that shows
the operator the most important information. Make sure it stays
on and that it does not deteriorate over time.
NOTE Should this situation arise, please contact our support
department and arrange to have the damaged or missing plates
sent back and replaced where necessary.
Decals are the following ones:
nlr 1
- protective gloves
m
- safety glasses
- close-fitting clothes
- see user and maintenance manual
Wear personal protection equipment that is:
- safety shoes
• suitable to the operations to be performed;
2 - label: use with water/urea solutions only
• resistant to the various cleaning products used.
During installation and handling procedures, wear the
3 - CE plate with technical data
following personal protection equipment:
safety shoes;
7 TECHNICAL CHARACTERISTICS
close-fitting clothes;
Max. dimensions
protective gloves;
Length (A) 800 mm
Depth (B) 860 mm
safety glasses; Height (C) 1200 mm
Weight
instructional manual
Delphin PRO 36 kg
Technical data
Prolonged contact with the product may cause skin irritation;
during delivery phases, always wear protective gloves.
Voltage 220 / 230 V
Never touch the plug or the socket with wet hands Frequency 50 / 60 Hz
Power rating 400 W
Do not switch the dispensing system on if the network
Absorption 1.35 A
connection cable or important parts of the apparatus are
damaged, such as the inlet/outlet pipe, nozzle or safety
Operating temperature + 5 °C / + 40 °C
devices. Replace the damaged pipe immediately.
Before each use, check that the network connection
cable and power plug are not damaged. Have the network 8 DIRECTED USE
connection cable replaced immediately by a qualified
electrician.
The electrical connection between the plug and socket must Intended use The dispensing system "Delphin PRO" was designed and
be kept well away from water. built for the distribution of the product called AdBlue®, D.E.F
(Diesel Exaust Fluid) or water.
Unsuitable extension leads can be dangerous. In accordance
Conditions of use The distribution system "Delphin PRO" must be used
with current regulations, only extension cords that are
respecting the following conditions:
labelled for outdoor use and have a sufficient conduction
Max. temperature of dispensed product: +35 °C.
path should be used outdoors.
Min temperature of dispensed product: -11 °C.
For safety reasons, we recommend that, in principle, the
Max. temperature of dispensed product permitted by
equipment be used only with a earth-leakage circuit breaker
materials: +40°C.
(max 30 mA).
Voltage variation permitted: +/- 5%
Equivalent continuous sound pressure level at the
workstation: ≤75 dB(A)
Make sure the pump is working in its nominal operating range.
CAUTION The system "Delphin PRO" has not been designed to distribute
diesel, gasoline, inflammable fluids having an explosion limit of
Inflammable <55°C/131°F,or to operate in places with potentially explosive at-
liquids and mosphere. Such use is therefore forbidden.
explosive
atmosphere
CAUTION It is strictly forbidden to use the system for purposes other than
the ones indicated in point "Intended use".
Unenvisaged use Any other use different from the one for which the system
has been conceived and described in this manual is considered
"MISUSE". Therefore, the Manufacturer shall not be held re-
sponsible for any damage caused to people, animals or to the
system itself.
9 CHARACTERISTICS OF THE PRODUCTS
HANDLED
Products permit- The "Delphin PRO" dispensing system was designed and built to
ted dispense a special liquid, made from an aqueous urea solution,
known as AdBlue®/D.E.F., based on the ISO 22241 standard
Delphin PRO can also be used with water.
All products not listed in the "Intended Use" and "Treated Product
CAUTION
Characteristics" paragraphs are to be considered not permi ed,
Forbidden improper and therefore prohibited.
products
The Manufacturer shall not be held responsible for damages
caused to people or things deriving from failure to meet such
instructions.
10 INSTALLATION
Foreword The "Delphin PRO" dispensing system has been designed and
arranged on a trolley for ease of use and delivery.
4
Personnel Installation must be performed exclusively by qualifi ed and
authorised to authorised staff . They must:
5
install the device - properly install all the components necessary for the pump to
function properly;
- only use accessories that have been supplied with the system.
CAUTION The use of accessories that are unsuitable and were
not provided with the system is strictly prohibited. The
Manufacturer shall not be held responsible for damages caused
to people, things or to the environment deriving from failure to
3
meet such instructions.
CAUTION The distribution system Delphin PRO is for professional use
only.
CAUTION The distribution system Delphin PRO must be installed in a well
lit place, in compliance with the norms in force.
CAUTION The Delphin PRO dispensing system has been specifically
designed for use in a dry place. I
4 HANDLE
5 DRUM (SUPPLIED SEPARATELY)
ENGLISH (Translation of the original language) ENGLISH (Translation of the original language)
11 ASSEMBLING DISPLAY
Assemble as shown in the illustrations
See components numbering
CAUTION The wheels can be installed on the inside our outside of the
trolley, depending on the drum type.
1 - Installation of wheels on the trolley
H
A POWER button: used to power the system.
B REFILL button: press for at least 5 seconds to start product delivery.
C red/green LED
D Quantity of liquid
E Flow rate
F MODE button
G RESET button
H Machine data plate
CAUTION
If the Ⓗ label is damaged, DO NOT use the machine and replace
the label immediately.
2 - Installation of bracket and 3 - Installation of drum on the
handle trolley
White lamp Red LED
Off
On Off
On Off
On Off
On Off
On Fast Blink
On Slow Blink
FLOW RATE ADJUSMENT LEVER
NOTE
4 - Connection of pipes to the
drum
12 OPERATION AND USE
WARNING To remove any substance residue or foreign matters from the
pipes, wash the system before putting it into operation. To
wash the system, follow the same dispensing procedures using
demineralized or deionized water and eventually rinse with
ADBlue®
Foreword Directions on how to start and stop operation of the system are
given below.
CAUTION During operation the motor may be hot: be careful.
WARNING For the proper functioning of the system, allow a 20-minute stop
CAUTION
for every 20 minutes of dispensing. Use the flow rate adjustment lever as indicated.
Use in "Van" mode when filling a car could result in damage to the
vehicle.
WARNING We recommend that the pump remains switched off whenever
the system is not in use.
PHASES OF DELIVERY
CAUTION If ever the voltage is lagging, push the switch to the OFF position
1. Connect the delivery hose to the car.
and return the nozzle to its rest position
2. Press POWER button
CAUTION
FLUID LEAKS CAN DAMAGE OBJECTS AND INJURE PERSONS. 3. Press the REFILL button
4. Wait for the filling end.
5. Disconnect the filler hose.
CAUTION
Strictly observe the maximum capacity limits indicated on the
6. Place the connector in the relative housing.
dataplate.
CAUTION
WARNING
Under no circumstances must the data on the dataplate, the
closure and authentication seals be modified or removed.
Any tampering or removal will result in immediate nullification of
the warranty and the manufacturer will not be held liable for any
material or economic damage resulting thereof.
CAUTION
DO NOT drag the machine by pulling on the cable or pipe.
CAUTION
Once the filling operation has been completed, replace the filler
hose in its seat.
ENGLISH (Translation of the original language)
END OF FILLING SENSORS
A B
C
D
E
1 2 END OF FILLING sensors: these are used to stop product delivery.
2 DRIP-STOP VALVE: prevents spills and dripping.
WARNING
The suction body and the liquid air return must be installed on the
drum (supplied by the client).
G F
13 LEAVING THE SYSTEM UNUSED FOR
LONG PERIODS OF TIME
Operations to Whenever it is thought that the system will remain unused for at
be carried out least 15 days, it must be emptied in order to prevent the product
from crystallising inside. This shall be followed by a washing cycle.
14 WASHING THE DISPENSING SYSTEM
Foreword The dispensing system requires washing in order to remove
product crystallisation which may damage the plant.
LED INDICATOR TABLE
CAUTION Wear personal protective equipment (PPE) when performing
the wash cycle.
Green LED
CAUTION Use only demineralised water to wash the system.
X X System OFF
Stand By
Disposal Liquids resulting from washing must be disposed of in accordance
Off
Awaiting commands
with the laws prevailing in the country of use.
CAUTION By following the same modes of delivery described above, the
Fast Blink Start-up sequence underway
dispensing system can be washed by sucking up demineralised
water from the clean container and collecting the resulting
On Dispensing
mixture in a different disposable container.
Filling completed
Slow Blink
Full level
15 MAINTENANCE
Filling completed
Off
Time out
Safety warnings The distribution system has been designed and built to require
minimum maintenance.
Selected flow rate
Off
too high Before carrying out any maintenance work, disconnect the dispensing
system from any electrical and hydraulic power source.
During maintenance procedures, using personal protection equipment
(PPE) is mandatory.
Always consider the following recommendations to use the pump
correctly.
The adjustment lever is located on the side of the trolley.
Personnel Maintenance procedures must be performed exclusively by qualified
authorised personnel. Any misuse may lead to a decline in performance, danger for
to perform people and/or things, besides voiding the warranty.
maintenance
procedures
Interventions to be Whenever there is risk of frost, empty the circuit and the pump, taking
performed care to place the pump in an environment where the temperature is
no lower than 0°C/32°F. Check that the labels and plates found on the
dispensing system do not deteriorate or become detached over time.
Lever in the
ONCE A WEEK - Check that the pipe connections are not loose to prevent any leaks
LOW FLOW RATE position
ONCE A MONTH - Check the pump body and keep it clean and free of any impurities
- Check that the electrical supply cables are in good condition
16 TROUBLESHOOTING
TROUBLE POSSIBLE CAUSE CORRECTIVE ACTION
Lack of electric power Check the electrical connections
and the safety systems
THE MOTOR IS Rotor jammed Check for possible damage
Lever in the
NOT TURNING or obstruction of the rotating
STOP POSITION
components.
Motor problems Contact the Service Department
THE MOTOR Low power supply voltage Bring the voltage back within the
TURNS SLOWLY preset limits
WHEN STARTING
Low level in the suction tank Refill the tank
Excessive suction pressure Lower the pump with respect to
the level of the tank or increase the
cross-section of the tubing
High loss of head in the delivery Use shorter tubing or of greater
circuit (working with the by-pass diameter
open)
By-pass valve blocked Contact the Service Department
Lever in the
HIGH FLOW RATE position
Air entering the pump or the suc- Check the seals of the connections
tion tubing
A narrowing in the suction tubing Use tubing suitable for working
LOW OR NO under suction pressure
FLOW RATE
Low rotation speed Check the voltage at the pump;
adjust the voltage and/or use cables
of greater cross-section
Freezing of the pump or motor. Thaw the pump and check for dam-
age. Starting a frozen pump can
cause damage to the motor and to
the pump itself
Leaks in the pump outlet pipe. Check the seal at the pipe's con-
nections and inspect the pipe for
possible damage.
Failure to prime fill the suction hose with deminera-
lised water
Cavitation occurring Reduce suction pressure
.
Irregular functioning of the by-pass Dispense until the air is purged
for 5 seconds. INCREASED
from the by-pass system
PUMP NOISE
Presence of air in the liquid to be Verify the suction connections
pumped
LEAKAGE FROM Pump damage Contact the Service Department
THE PUMP BODY
Suction circuit blocked Remove the blockage from the
DON NOT MANOEUVRE IF:
suction circuit
THE PUMP
- THE CONNECTOR IS NOT COMPLETELY CONNECTED
DOES NOT PRIME The suction chambers are dry Add liquid from pump delivery side
TO THE CAR TANK
THE LIQUID
The pump chambers are dirty or Remove the blockages from the
- THE CONNECTOR IS NOT CONNECTED TO THE
blocked suction and delivery valves
SAFETY HOOK.
Lack of electric power Check the plug
THE DISPLAY IS
NOT WORKING Contact the manufacturer
Piusi S.p.A. - customer care
tel. 0039 0376 234561
e-mail: customercare@piusi.com
DELPHIN
PRO
2
1
EN
Installaltion, use and maintenance
IT
Installazione uso e manutenzione
BULLETIN M0406A_ML ITEN_00
17 SCRAPPING AND DISPOSAL
Foreword In case the system should be demolished, its parts must be given to
companies specialised in industrial waste disposal and recycling; in
particular:
Disposal of Packaging consists of biodegradable cardboard that can be given to firms
Packaging charged with cellulose recovery.
Metal parts The metal components, both painted and in stainless steel, are usually
disposal recycled by companies that are specialised in the metal-scrapping
industry.
Disposal of These have to be disposed by companies that are specialised in the
electrical and disposal of electronic components, in accordance with the instructions
electronic of 2002/96/UE (see text of Directive below).
components
European Directive 2002/96/UE requires that the
equipement bearing this symbol on the product and/or its packaging
must not be disposed of with unsorted municipal waste. The symbol
indicates that this product should be disposed of separately from regular
Environmental household waste streams. It is your responsibility to dispose of this
information for and other electric and electronic equipment via designated collection
customers in facilities appointed by the government or local authorities.
the European
Comunity
Disposal of Other The disposal of other parts such as pipes, rubber seals, plastic
parts components and cables should be entrusted to companies specialized in
the disposal of industrial wastes.