Piusi CUBE B.SMART Installation, Use And Maintenance Manual
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Piusi CUBE B.SMART Installation, Use And Maintenance Manual

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CUBE
Installation, use and maintenance
EN
Bulletin M0546 EN_
01

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  • Page 1 CUBE Installation, use and maintenance Bulletin M0546 EN_...
  • Page 2 Installation, use and maintenance ENGLISH Bulletin M0546 2 /60 M0546...

  • Page 3: Table Of Contents

    CHECK AND REPLACEMENT OF FUSES TROUBLESHOOTING 21.1 MECHANICAL AND HYDRAULIC PROBLEMS 21.2 ELECTRICAL/ELECTRONIC CONNECTIONS 21.3 PROBLEMS WITH THE SMARTPHONE APP SCRAPPING AND DISPOSAL EXPLODED VIEWS 3 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.

  • Page 4: Conformity Declaration

    - ROHS Directive 2011/65/EU - RED Directive 2014/53/UE The documentation is at the disposal of the relevant authority upon justified request at PIUSI S.p.A. or request via e-mail: doc_tec@piusi.com The party authorised to compose the technical file and draw up the declaration is Otto Varini in his capacity as legal representative.

  • Page 5: Safety Instructions

    All these operations must be carried out with the unit isolated from the mains in order to avoid hazards of electrocution! 5 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 6 Installation, use and maintenance IMPROPER USE Do not operate the unit when tired or under the influence of drugs or alcohol. OF THE UNIT Improper use of the Do not leave the work area while the unit is on and operating. device can cause Turn off the unit when not in use.

  • Page 7: First Aid Regulations

    If it is necessary to dispense in manual. areas classified If the PIUSI B-SMART product is used to refill petrol or other fuel or liquid as hazardous for that emits flammable vapours or in any case creates potentially explosive explosion, it is...

  • Page 8: Transport, Handling And Unpacking

    Installation, use and maintenance TRANSPORT, HANDLING AND UNPACKING CUBE B.SMART is shipped in a cardboard packaging that can be stacked. During storage follow the directions shown on the packaging with graphic patterns about the handling side. If the machine is lifted, check if the capacity of the lifting means and of the accessories (such as the bands) is correct.

  • Page 9: Dimensions And Weights

    CUBE EN (translated from Italian) DIMENSIONS AND WEIGHTS MODEL WEIGHT (kg) PACKAGING DIMENSIONS (mm) CUBE B.SMART 400 x 400 x 460 PEDESTAL KIT 9 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.

  • Page 10: Content Of The Packaging/Preliminary Inspection

    In case of doubt, do not start up and contact the manufacturer’s technical service. Control if the accessory set is complete. At the end of the inspection, assemble CUBE B.SMART: INSTALL THE INSTALL THE PIPE-HOLDING...

  • Page 11: Machine And Manufacturer Identification

    The following labels are present: - Pump operation plate. 11 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 12 Installation, use and maintenance 2 - CE plate with technical data 3 - Attention plate applied to the CUBE display 4 - Corner label plate applied on the box 1234567 F0074200B SELF SERVICE B SMART 5 - Product warranty label 12 /60 M0546...

  • Page 13: Description Of The Main Parts

    DESCRIPTION OF THE MAIN PARTS CASING AND PUMPING UNIT The CUBE B.SMART dispenser are designed for the transfer of diesel fuel for non-commercial use. Featuring maximum safety and ease of use, CUBE dispensers are reliable, high-performance equipment; they are installed quickly and are ready for use. Equipment and characteristics: 1 Self-priming rotary vane pump with built-in by-pass valve.

  • Page 14: Dispensing Nozzle

    Installation, use and maintenance DISPENSING NOZZLE The dispensing nozzle supplied with CUBE B.SMART is an automatic type, with a stop device when the tank is full. LEVEL INDICATOR The level indicators to which the dispenser can be connected are only clean contacts, which are configured by WebApp.
  • Page 15 CUBE B.SMART Cloud Database iBu on WebApp iBu on 15 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.

  • Page 16: Operation

    Installation, use and maintenance OPERATION The fuel dispenser is powered by a voltage ranging from 220 V to 240 V, 50 Hz. It is equipped with a motor, 4-character backlit display, iButton reader, blue LED for Bluetooth connection and red LED for warning/alarm: If the display back lighting is active, this means that the driver or manager has been...

  • Page 17: Technical Specifications

    Pump er supply is 25 mA Block is set 17 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 18 Installation, use and maintenance 24 V dc 24 V dc auxiliary Imax = 25 mA The device to be supplied must not output to supply absorb more than 25 mA with 24 V auxiliary power external electronic dc power supply. Typically it could be supply output devices a level sensor...

  • Page 19: Use

    13.3 REASONABLY FORESEEABLE MISUSE The smartphone is an indispensable tool for CUBE B.SMART to set up and record the dispensings managed by the system, but it is forbidden to use it when dispensing near the dispenser.

  • Page 20: Installation

    The installation of the dispenser must be carried out by specialised personnel and carried out according to the instructions provided in this chapter. If CUBE B.SMART is not sheltered under a canopy, a “display cover” is provided as protection for the display and keypad.

  • Page 21: Station Fixing

    Prepare suitable support clamps or fixing brackets according to the position in which you want to fix CUBE B.SMART. The pipe coming from the tank must be aligned with the threaded inlet of the pump filter, located under CUBE B.SMART.
  • Page 22 For pedestal mounting, use no. 4 M6 screws. Below are the diagrams with the center distances of the holes for a precise installation. The pedestal is a Piusi accessory not included in the CUBE B-SMART supply. WALL FIXING 324.6 FIXING UP...

  • Page 23: Hydraulic Connections

    - Any bends in the suction line must have the widest possible radius in order to minimise pressure drop. - Make sure that the suction line is clean and free from waste. 23 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.

  • Page 24: Electrical Connections

    IMPORTANT The CUBE B.SMART Electronic Panel is NOT equipped with circuit breakers; it is therefore essential to install upstream CUBE B.SMART an electrical power supply panel equipped with a circuit breaker / disconnector with a current rating suitable for the electrical line and a differential switch suitable for the type of electrical load.
  • Page 25 CABLE CROSS-SECTION must be chosen according to the electrical current absorbed by the motor, which is the device in which almost all the current flows. 25 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 26 Installation, use and maintenance NOTE The maximum current absorbed by the 230 V motor is 4.2 A earthing -PE- (yellow/green) MAIN AC/DC POWER INPUT WE P:7.62 neutral phase (blue) (brown) Output 24 V dc and 25 mA, pulser, level 1 and 2 contact. Tighten the screws on the top of the 8-hole terminal for: level 1 contact, SIGNALS level 2 contact...

  • Page 27: Initial Configuration

    NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO • NE È VIETATO L’USO IN RAPPORTO A TERZI • CIRC. MIN. N°67 DEL 25/07/1996 • MADE in ITALY MADE in ITALY MADE in ITALY 27 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.

  • Page 28: Configuration Via App And Webapp

    Wi-Fi ONLINE: APP/ smartphone connected to 3/4G or Wi-Fi From your smartphone, go to the Play Store or App Store and search for PIUSI APP. The icon is: . Download and install the application. Activate your smartphone’s Bluetooth and GPS and open the APP.
  • Page 29 GPS DEACTIVATED If GPS is deactivated, press ACTIVATE to open the settings screen 29 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 30 Installation, use and maintenance THE PIN MUST BE manager Wait for authentication ENTERED PIN to be en- to finish press tered at the first CONFIRM to installation is continue 123456 The SITE CODE must be entered Enter the SITE CODE detected. IMPORTANT: SITE CODE Press NEXT to continue.
  • Page 31 3 - Firmware updates of the electronic controller Press HOME to return to the APP HOME 31 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.

  • Page 32: Controller Configuration Via Webapp

    After assigning the SYSTEM CODE to the controller, you must check if the controller is present in the cloud. the connect from your browser: Google Chrome, Microsoft Edge or Mozilla Firefox to the following link: https://bsmart.piusi.com/ The WebApp login screen opens: When opening the WebApp enter: user...
  • Page 33 CUBE EN (translated from Italian) In the left column, press “SITE” 33 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 34 CUBE B.SMART AC1P_0004 and 18120004 Full details of the WebApp functions (such as managing drivers, registration numbers, dispensing reports and configurations) can be found in the dedicated manual, loaded in the dedicated area of the WebApp.

  • Page 35: Start-Up

    POWER Once the electrical connections have been made, it is possible to power the CUBE B.SMART by means of the main switch that the installer must arrange on SUPPLY the upstream line.

  • Page 36: Flow Meter Calibration

    Installation, use and maintenance FLOW METER CALIBRATION Before you can use the CUBE B.SMART, it is advisable that you check the METERING ACCURACY. To do so, proceed as follows: • Enter a previously enabled USER PIN • Dispense in a calibrated container •...

  • Page 37: Driver Access

    Wait for the driver login to same way as communicated be completed to the site manager for the user’s cloud registration) 2 - Enter the SITE CODE 37 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 38 Installation, use and maintenance If the procedure is successful, the WELCOME DRIVER screen is accessed This message is shown if at least one of the MOBILE PHONE NUMBER SITE CODE is wrong or does not exist This message is shown this smartphone already associated with...

  • Page 39: Driver - Dispensing Via App

    Dispenser selection-DIESEL Smart- Data synchroni- dispenser phone-control- zation between ler connection cloud and fuel in progress dispenser 39 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 40 Installation, use and maintenance DISPENSER SEARCH IN PROGRESS... DISPENSER FOUND BLUETOOTH DEACTIVATED activate Bluetooth from your smartphone settings Press ACCEPT, Activate the GPS, using accept the consent to the the button in the upper position, then return to right and choose the the APP, which will show type of service, from the list of fuel dispensers...
  • Page 41 It is not present when the FULL TANK is set. 41 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 42 Installation, use and maintenance DRIVER’s HOME dispensing, the relevant screen ticket is shown, which Click will be stored and made DRIVER available for later checks. HOME to go to the user’s HOME screen NOTE The NEW REFILLING procedure can be performed either ONLINE (smartphone connected to the 3/4G or Wi-Fi network), as in the example described, and OFFLINE, therefore from a smartphone not connected to the 3/4G or Wi-Fi network.

  • Page 43: Dispensing Via User Key (I-Button)

    NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO • NE È VIETATO L’USO IN RAPPORTO A TERZI • CIRC. MIN. N°67 DEL 25/07/1996 • MADE in ITALY 43 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 44 Installation, use and maintenance 0.00 • NOT FOR RESALE • NICHT EICHFÄHIG • PARA UTILISACION EXCLUSIVA DEL USUARIO • INTERDIT POUR TOUTES TRANSACTIONS COMMERCIALES OU FISCALES • APPARECCHIO NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO • NE È Driver authentication via i-Button VIETATO L’USO IN RAPPORTO A TERZI •...

  • Page 45: Maintenance

    Check that the flanged or threaded connections do not show leaks PIPES and that the hoses are intact and not damaged (refer to the manual for pumps and flow meters). 45 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 46 STOP PROBE HOLE (SPOUT) FILTERS CUBE B.SMART is equipped with some filters, having different functions. Checking and cleaning (or replacing) each of them is of utmost importance to ensure: - Protection of the various station components (pulser, pump, nozzle) - Maintaining station performance over time (maximum flow rate)

  • Page 47: Extraordinary Maintenance

    2 - Fuse control: to access the fuses it is necessary to open the unit and ac- cess the parts that are live during normal use, to operate safely disconnect the general power supply from the unit 47 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.

  • Page 48: Check And Replacement Of Fuses

    For checking and replacing fuses on electronic boards: Cut the unit off the power supply; Open the CUBE B.SMART door by loosening the 2 side screws to access the controller Loosen the screws of the metal rear cover to access the compartment of the...
  • Page 49 Power supply fuse at AC/DC converter output 800 mA T (delayed) Tighten the screws of the metal rear cover to close the compartment of the electronic boards and power 49 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.

  • Page 50: Troubleshooting

    WITH THE NOZZLE CLOSED FLOW RATE Excessive suction vacuum Lower CUBE B.SMART in relation to the LOW OR ZERO level of the tank or increase the section of the pipes. High pressure drops in the circuit Use shorter or larger diameter pipes...

  • Page 51: Electrical/Electronic Connections

    (contact the Technical Assistance rates for these particular options) 51 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.

  • Page 52: Problems With The Smartphone App

    Installation, use and maintenance 21.3 PROBLEMS WITH THE SMARTPHONE APP PROBLEM POSSIBLE CAUSES POSSIBLE SOLUTIONS APP signals The manager didn’t enable the driver to The MANAGER enables the driver to the dispenser the dispenser via WebAPP in the section that the driver dedicated to drivers is not enabled Dispensing...
  • Page 53 NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO • NE È VIETATO L’USO IN RAPPORTO A TERZI • CIRC. MIN. N°67 DEL 25/07/1996 • light up MADE in ITALY 53 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 54 Installation, use and maintenance What if a driver changes his If a driver changes number it is necessary to inform the manager, who will change it from the driver’s card in the phone number and keeps the WebApp (see also the manual of the WebApp, chapter same smartphone? “DRIVER DETAIL”).

  • Page 55: Scrapping And Disposal

    Further product parts, such as hoses, rubber seals, plastic parts and wiring should be handled by companies specialising in industrial waste disposal. further parts 55 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.

  • Page 56: Exploded Views

    Installation, use and maintenance EXPLODED VIEWS 56 /60 M0546...
  • Page 57 CUBE EN (translated from Italian) note ........................................................................................................................................................................................................................................57 /60 /124 This manual belongs to PIUSI S.p.A. The reproduction of all or parts is prohibited.
  • Page 58 Installation, use and maintenance note ........................................................................................................................................................................................................................................58 /60 M0546...
  • Page 60 © PIUSI S.p.A. EN. This document has been written with the utmost attention concerning the accuracy of the data contained in it. PIUSI S.p.A. accepts no responsibility for any errors or omissions however. Scarica il manuale nella tua lingua! Download the manual in your language! Stáhnout příručku ve vašem jazyce!

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