Piusi MC BOX 1.5 ETL Use And Maintenance Manual
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Piusi MC BOX 1.5 ETL Use And Maintenance Manual

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BOX
1.5ETL
Use and maintenance manual | EN
Bulletin M0399
EN

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Summary of Contents for Piusi MC BOX 1.5 ETL

  • Page 1 1.5ETL Use and maintenance manual | EN Bulletin M0399...
  • Page 2 Use and maintenance manual ENGLISH Bulletin Mo399...

  • Page 3: Table Of Contents

                                               This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 4                                    MC BOX 1.5 ETL dispensing units described in this manual are for professional use only...

  • Page 5: Declaration Of Conformity

    The person authorised to compile the technical file and draw up the declaration is Otto Varini as legal representative Suzzara, 01/01/2016 Otto Varini the legal representative This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 6: General Warnings

    Reproduction This manual belongs to PIUSI SpA, which is the sole proprietor of rights all rights indicated by applicable laws, including, by way of example,...

  • Page 7: First Aid Rules

    Keep children and animals away from work area Comply with all applicable safety regulations All MC BOX 1.5 ETL models have been developed and built according to the applicable EC rules concerning fundamental safety and health requirements A copy of the manufacturer’s DECLARATION OF COMPLIANCE is supplied at the beginning...
  • Page 8 Use and maintenance manual Personal Wear the following personal protective equipment during handling and protective installation: equipment that must be worn safety shoes WARNING close-fitting clothing The device is NOT an ANTI-EXPLOSIVE type The device must be installed protective gloves outside areas at risk of explosion safety goggles...

  • Page 9: General Information

    GENERAL INFORMATION MC BOX 1.5 ETL electronic panels are designed for the private distribution of fuel (or other liquids) All of the models in the serie are characterised by the same form for which the MC BOX 1.5 ETL is known: a solid metal structure, high-accuracy measurements in the dispensed product...
  • Page 10 ◊ client-server software for system configuration and monitoring; ◊ a key reader connected to the PC by means of a USB port. MC BOX 1.5 ETL must be correctly configured before dispensing any fluid The number of type of configuration parameters are established by the system administrator The basic configurations are: ◊...
  • Page 11 Do not operate the system for any purpose other than the purpose described within this manual; all other use is considered "IMPROPER" and will result in Piusi SpA disclaiming any responsibility for damage to property, people, animals or to the system itself PLANT OPERATION RESTRICTIONS: ¦...

  • Page 12: Handling And Disposal

    To remove the cardboard packaging, use a pair of scissors or cutters, being careful not to damage the appliance Fully open the packaging and take out the MC BOX 1.5 ETL so that it can be taken to the place of final installation...

  • Page 13: Disposal

    Other components, such as pipes, rubber gaskets, plastic parts and parts disposal wires, must be disposed of by companies specialising in the disposal of industrial waste 13 13 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 14: Use And Availability Of Manuals

    Use and maintenance manual USE AND AVAILABILITY OF MANUALS This manual describes the main features of all MC BOX 1.5 ETL models and gives instructions concerning: ¦ mechanical installations; ¦ initial starting operations; ¦ daily use This manual does NOT cover subjects such as configuration and operation of management system 1.5...

  • Page 15: Data Plate

    ¦ serial number / year of manufacture; ¦ technical data; ¦ EC mark; ¦ ETL mark. manufacturer EC mark model code technical data ETL mark year of manufacture LOT number 15 15 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 16: Description Of Main Parts

    DESCRIPTION OF MAIN PARTS MC BOX 1.5 ETL is designed for the private dispensing of fuel Recognised for their ease of use and maximum safety, MC BOX 1.5 ETL dispensers are reliable, high-performing, quick to install and ready-to-use Equipment and Sturdy, lockable metal box with hinged door.

  • Page 17: Technical Specifications

    Electronic control card power line fuse 1 A T (del) Max motor current 15 A Motor line fuse 1 fuse 20 A T (del) 17 17 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 18 Use and maintenance manual From the electrical and electronic standpoint MC BOX 1.5 ETL offers standard operating conditions and preset operating limits Signal Standard conditions Limits Notes Motor driving MVmot= Vin_power Imax =15 A output A software procedure is used to record the yellow...
  • Page 19 Max pulser distance 15 m Max level sensors Cable routing 100 m distance distances Max distance between PC and controller on 90 m Ethernet cable 19 19 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 20: Installation

    Local codes may dictate specific installation and follow any local codes requirements Installation is subject to MC BOX 1.5 ETL is listed for use in a non- approval by the local authority having classified area All of the equipment must be...

  • Page 21: General Information

    MC BOX 1.5 ETL be installed with an electrical panel that is suitable to the individual MC BOX 1.5 ETL and has a differential power switch or, at the very least, a fast-access device such as a socket/plug, to be used in the event of anomalies...
  • Page 22 Use and maintenance manual white green white blue black brown yellow yellow-green yellow-green grey white black black PWR IN OUT MOTOR Power input rose violet PW-LAN LED STATUS firmware yellow LAN PRESENCE green updating DATA FLOW only DHCP/STATIC Bulletin M0399...

  • Page 23: Electrical Input/Output Interfaces

    2 mA min 8 mA Opto2B TLP281-4 GND ISO Optically Example of interface with external units coupled input +24V_ISO Opto1B I = 1 mA --V:24Vdc TLP281-4 GND_ISO This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 24 Use and maintenance manual Level sensor or Example of interface with a DC powered sensor level contact +24V_ISO Opto1B Level Signal I = 10 mA TLP281-4 Electronic board Vcc + 24 Vdc IMax 100 mA C100nF +24V_ISO Level Sensor GND_ISO GND_ISO GND_ISO Nozzle input...

  • Page 25: Commissioning

    MC 1.5 electronic control system functions must be known 11.1 ELECTRICAL POWER SUPPLY Once the power connections have been made, the MC BOX 1.5 ETL can be energised by means of the master switch to be fitted by the installer on the upstream line Switching on of the MC 1.5 system will be indicated by the lighting up of the two backlit LCDs fitted on...

  • Page 26: Electronic Controller Configuration

    Use and maintenance manual NOTES AND INSTRUCTIONS STAND-BY STAND-BY with successive enable signals or individual signals depending on the selections 123,5 last dispensing operation made by the administrator in the configuration stage Res Tot L 1000 Driver Code? the 2 pages appear in succession in Total L 113243 Driver Key?
  • Page 27 Automatic access to the next page. Access to the page shown by Calibration the button indicated. Blinking Value input with numerical I-Button 1 2 3 ... keys. This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 28 Use and maintenance manual Language English System p. 29 ENTER Date 09/09/2015 SYSTEM p. 29 ENTER Hour 14:54:21 p. 30 System Settings Sistema Stampanti Numero Seriale 1110234 Versione T1 Hw-01 SW-41 Nome device Configurazione Bulletin M0399...
  • Page 29 Set hour Hour 20 x x 14:54:21 to move the cursor 20x x to set 1 2 3 ... ENTER 1.2.2 Set minutes 1.2.3 Set seconds 1.3.1 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 30 Use and maintenance manual 1.4.7 1.4.1 System Reg. Number? Settings Yes/No 1.4.2 Odometer Yes/No 1.4.3 Ocio Yes/No 1.4.4 1.4.7 Unmeasured Tank? Yes/No Driver Code? Yes/No 1.4.5 1.4.8 Driver Key ? Remote Access Yes/No Yes/No 1.4.6 1.4.9 Vehicle Key? Vehicle Bypass Yes/No Yes/No 1.4.10...
  • Page 31 Cont. Liv. Ext. 1 Normally Open " " 2.4.2 Alarm Output Level IN 2 mode Yes/No Alarm/Block pump " " " " 2.5.1 AlarmOut Cont Normally Open 31 31 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 32 Use and maintenance manual Dispensing Partial Unit Liters 3.6.1 Preset Count. Down/Up PARAMETERS LINKED TO FLUID DISPENSING Total Unit Liters 3.6.2 Preset Mode Autom/On Demand Partial Decim. 2 decimals 3.6.3 Preset Type Timeout Start 60 sec 3.6.4 Preset amount 0,12 L Timeout Stop 120 sec 3.6.5...
  • Page 33 Move the cursor with the arrows. The editable digit blinks. Important: press Press to confirm the value ENTER STOP and DO NOT and terminate calibration. re-stow the nozzle This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 34 Use and maintenance manual IMPORT settings from I-Button manager I-Button Check key I-Button K600/3 IMPORT manager driver database from I-Button manager I-BUTTON EXPORT data on NOTe I-Button manager Some functions could be available depending on the free memory space in the manager key and on the dimensions of the drivers and supplies databases 7.1.1...
  • Page 35 I-Button Key formatted Write Data manager ENTER Format Key? Press Enter If there is valid data on I-Button Format disabled * manager This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 36: Date And Time Setting

    Use and maintenance manual 11.5 DATE AND TIME SETTING For using of the MC BOX 1.5 ETL station correctly, you need to set the right date and time on the system (see pages 28-29) Submenu It displays the data set inside the MC BOX 1.5 ETL station: pressing...
  • Page 37 The calibration flow can be interrupted and resumed freely, and can be considered to be terminated when the level is visible in the graduated area of the sample container This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 38 Use and maintenance manual NOTE For properly executed calibration of the flow meter it is essential to use an accurately graduated sample container with capacity of at least 20 litres Mandatory procedure: ◊ bleed the air from the pump, hoses, and flow meter by dispensing fluid until obtaining a full and even flow;...

  • Page 39: Daily Use

    Res Tot L 1000 Driver Code? Total L 113243 Driver Key? PIN code yellow key The user applies the yellow key or types the PIN CODE This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 40 Use and maintenance manual 59.12 59.12 Preset 0012.3 Lt Push # for preset take the nozzle press for 2 1 2 3 ... seconds Move the cursor with the arrows. The editable digit blinks. nozzle up 59.12 (pump START) Preset L 0010.0 Take the nozzle 1 2 3 ...

  • Page 41: Tank Level Alarm States

    24 Vdc 200 mA available to power Contact level sensors, if Level 2 necessary Contact Level 1 NPN Input Level sensor 1 and 2 input NPN Input 41 41 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 42 Use and maintenance manual Depending on the software configuration of level alarms one and two, the following messages will appear on the column in the case of an alarm: ◊ Alarm 1 or 2: PUMP CUT OUT (flashing message on column) ◊...

  • Page 43: Routine Maintenance

    3 ¦ check the condition of the fuse and change it if necessary Motor fuse 6x32 mm glass: 20 A T (rit) 250 V This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 44: Mc Box 1.5 Etl Exploded View

    Use and maintenance manual MC BOX 1.5 ETL exploded view Bulletin M0399...

  • Page 45: Troubleshooting

    Electronics ON (AUTO) Factory default Electronics OFF (MANUAL) Forcing in the event of faults This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 46 Use and maintenance manual Problem Possible cause Corrective action Restore the factory default settings by pressing the RESET key IP address problems The operating parameters The display have been corrupted Reload the factory data by typing 123456 followed by ENTER. shows the An unrecoverable error has The controller will be returned to its default status present at...

  • Page 47: Manifacturer's Data - Service

    Provided by the Service Departments of our Authorized Resellers The information contained in this manual is provided by the Manufacturer, who reserves the right to make changes without prior notice This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 48 © PIUSI S.p.A. EN. This document has been drawn upwith the greatest attention to precision and accuracy of all data herein contained Nevertheless, PIUSI SpA denies liability for any possible mistake or omission Bulletin M0399...

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