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Piusi MC BOX B.SMART Installation - Use - Maintenance

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MC BOX
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Installation, use and maintenance
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Bulletin M0583 EN_
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Summary of Contents for Piusi MC BOX B.SMART

  • Page 1 FULL PACK MC BOX Installation, use and maintenance Bulletin M0583 EN_...
  • Page 2 Installation, use and maintenance ENGLISH Bulletin M0583 en 2 /48 M0583...
  • Page 3 EXTRAORDINARY MAINTENANCE 15.3 CHECK AND REPLACEMENT OF FUSES TROUBLESHOOTING 16.1 ELECTRICAL/ELECTRONIC CONNECTIONS 16.2 PROBLEMS WITH THE SMARTPHONE APP SCRAPPING AND DISPOSAL EXPLODED VIEW 3 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 4: Eu Conformity Declaration

    - ROHS II Directive 2011/65/EU - RED Directive 2014/53/EU The documentation is at the disposal of the relevant authority upon justified request at PIUSI S.p.A. or request via e-mail: doc_tec@piusi.com The party authorised to compose the technical file and draw up the declaration is Otto Varini in his capacity as legal representative.

  • Page 5: Safety Instructions

    All these operations must be carried out with the unit isolated from the mains in order to avoid hazards of electrocution! 5 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 6: Danger Of Burns

    Installation, use and maintenance IMPROPER USE Do not operate the unit when tired or under the influence of drugs or alcohol. OF THE UNIT Improper use of the Do not leave the work area while the unit is on and operating. device can cause Turn off the unit when not in use.

  • Page 7: Safety Norms

    If it is necessary to dispense in manual. areas classified If the PIUSI B-SMART product is used to refill petrol or other fuel or liquid as hazardous for that emits flammable vapours or in any case creates potentially explosive explosion, it is...

  • Page 8: Transport, Handling And Unpacking

    Installation, use and maintenance TRANSPORT, HANDLING AND UNPACKING During machine inactivity, both packed or unpacked, it should be stored in an area protected against weather agents (rain, moisture, sun, etc...) and dust. To open the cardboard packaging, use scissors or a cutter, taking care not to damage the system.

  • Page 9: Machine And Manufacturer Identification

    To be applied in case MC BOX B.SMART is installed ZONE “1” near a classified area ZONE “2” 4 - Product warranty label MCBox ETL- 9 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 10: System Functions

    WebAPP accessible from any PC/Tablet, using your credentials • Fuel dispensing using the dedicated APP: PIUSI APP, downloadable only for smartphones from Play Store and App Store, which connects to the fuel dispenser / controller via BLE connection •...
  • Page 11 11 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 12 Installation, use and maintenance MCbox ETL B.SMART 1 MCbox ETL B.SMART n Cloud Database iBu on iBu on WebApp iBu on 12 /48 M0583...

  • Page 13: Operation

    1 threshold: red LED flashing. WARNING_SLAVE_PUMP_ The tank associated with pump A of the secondary con- GROUPA_THR2 troller has reached the level 2 threshold: red LED flashing. 13 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 14 Installation, use and maintenance WARNING_MASTER_PUMP_ Fault detected on the level sensors connection line. (The GROUPA_PROBE_OCIO system allows manual dispensing). WARNING_MASTER_SLAVE_ Fault detected on the level sensors connection line. (The GROUPA_PROBE_OCIO system allows manual dispensing). WARNING_CANBUS_COM Fault detected on the connection line between controllers. The system behaves as for probe alarms, allowing manual dispensing.

  • Page 15: Technical Specifications

    Cycle between 20% and 80% signal on the open collector) The input signal can have maximum frequency Hz with a Duty Cycle between 15 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 16 Installation, use and maintenance Level 1 contact Clean contact or About 1 mA at 5 V dc It is possible to configure whether or input Open Collector will be supplied on the not this signal is present, and it is also (NPN) electronic clean contact (or on...

  • Page 17: Not Intended Use

    17 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 18: Box Installation

    MC BOX B.SMART must be installed in an adequately lit location, in compliance with the regulations in force. MC BOX B.SMART has been designed to be used in a dry place. If it is installed outdoors, provide adequate protective covering.

  • Page 19: Hazardous Area

    WARNING Before accessing the electrical parts, make sure that you have disconnected all the main switches that energize the unit. 19 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 20 Installation, use and maintenance The operations required for a correct wiring are described below: • Opening the rear cover of the controller • Power supply connector • Pump connector • Connector for: 24 V dc service power supply, nozzle contact, pulser, level 1 and 2 contact •...
  • Page 21 V ac 50/60 Hz on Self Service model, (the same input optional on MCBOX and voltage and not used on CUBE model) frequency) 21 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 22 Installation, use and maintenance IN DETAIL: Power supply cable: Insert the grounding wire (yellow/green sheath) into the central hole of Power supply the terminal, then phase and neutral respectively on the left and right and cable: tighten the wire fixing screws Voltage values: The electronic controller must be supplied with voltages and frequencies compatible with the motor to be driven:...
  • Page 23 4-20mA level sensor CONNECTION • level sensor 0-10V LEVEL CON- • clean contact (switch not necessarily connected to the internal levels TACTS of the tank) 23 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 24 Installation, use and maintenance On MC BOX B.SMART this signal is optional. Nozzle contact: The B.Smart board has two RS485 serial communication channels. As well as the level contacts on the signals terminal board, it is possible to Serial connec- connect the OCIO detection system to the B.Smart board.
  • Page 25 The length of the connection between the various MCBOX B.SMARTs must not exceed 100 m. Replace the cover and tighten the 8 screws Closing the rear cover of the controller 25 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 26: Initial Configuration

    Installation, use and maintenance INITIAL CONFIGURATION Before use, you must set up your system by connecting your MCbox B-SMART to the Smartphone App and the dedicated WebApp. This section explains all the steps required for a correct configuration. To configure the system you need to: •...
  • Page 27 If not already accepted List of dispensers within before, you are asked Bluetooth range. to accept the use of the position by pressing I CONSENT 27 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 28 Installation, use and maintenance DURING THE SEARCH, THE FOLLOWING ERRORS MAY OCCUR DISPENSER SEARCH IN PROGRESS... DISPENSER FOUND BLUETOOTH DEACTIVATED activate Bluetooth from your smartphone settings Activate GPS, Press ACCEPT, using the button in accept the consent to the the upper right and position, then return to choose the type of service, from those in...
  • Page 29 IMPORTANT: registered the column on SEE REGISTRATION the PIUSI portal “. For this GUIDE example it is: (M0548) Ute00004 29 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 30 Installation, use and maintenance The dispenser is uploaded in the cloud Other operations by the HOME page of the APP manager are shown (in ad- dition to the discovery of the dispenser and registra- tion in the cloud) The operations are: 1 - Meter calibration 2 - Forced synchroniza- tion of data in addition to...
  • Page 31 Chrome, Microsoft Edge or Mozilla Firefox to the following link: https:// bsmart.piusi.com/ The WebApp login screen opens: When opening the WebApp enter: user name, password and site code, then press LOGIN 31 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 32 Installation, use and maintenance In the left column, press “SITE” 32 /48 M0583...
  • Page 33 Full details of the WebApp functions (such as managing drivers, registration numbers, dispensing reports and configurations) can be found in the dedicated manual, loaded in the dedicated area of the WebApp. 33 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 34 Installation, use and maintenance DRIVER ACCESS 14.1 FIRST DRIVER ACCESS FROM APP PREMESSA To use the APP as a driver, the manager must have created the driver profile via We- bAPP (see WebAPP manual, chapter 1, section 1.1 - ADDING NEW DRIVER). Also to do this the smartphone must be connected to the 3 / 4G or Wi-Fi network, to check this check the status in the lower left of the screen: OFFLINE: APP / smartphone not connected to 3 / 4G or Wi-Fi...
  • Page 35 This message is shown this smartphone already associated with a driver in the site, or the driver is associated with a smartphone 35 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 36 Installation, use and maintenance 14.2 DRIVER - DISPENSING VIA APP TEMPORARY SCREENS Dispenser search in List available Each time the APP is progress unoccupied dispensers opened, after the first authentication, the driver name, the mobile phone number and the profile photo are shown Dispenser selection- Smart-...
  • Page 37 GPS DEACTIVATED If GPS is deactivated, press ACTIVATE to open the settings screen 37 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 38 Installation, use and maintenance Click CONFIRM to continue OPTIONAL request deci- OPTIONAL request Click Select the pumping CONFIRM to group to deliver ded by the manager based Odometer insertion, this from on how he configures in page is shown only if the continue webAPP: if he wants this manager has enabled the...
  • Page 39 APP open in an area with 3/4G signal, or as soon as a new smartphone connected to the 3/4G network or Wi-Fi will connect to the controller. 39 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 40 Installation, use and maintenance 14.3 DISPENSING VIA USER KEY (I-BUTTON) When the manager creates the driver he can add an electronic key (iBut- ton) which is used to perform the access. To do this, just add the last 7 digits of the hexadecimal code associated with the key to the input of the driver's card in WebAPP (see WebApp manual, chapter "ADD NEW DRIVER").
  • Page 41 NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO • NE È VIETATO L’USO IN RAPPORTO A TERZI • CIRC. MIN. N°67 DEL 25/07/1996 • MADE in ITALY 41 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. MADE in ITALY...

  • Page 42: Routine Maintenance

    For checking and replacing fuses on electronic boards: Cut the unit off the power supply; Open the door of MC BOX B.SMART with the appropriate key; Loosen the screws of the metal rear cover to access the compartment of the electronic boards...
  • Page 43 Power supply fuse at AC/DC converter output 800 mA T (delayed) Tighten the screws of the metal rear cover to close the compartment of the electronic boards and power 43 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

  • Page 44: Troubleshooting

    Installation, use and maintenance TROUBLESHOOTING 16.1 ELECTRICAL/ELECTRONIC CONNECTIONS PROBLEM POSSIBLE CAUSES POSSIBLE SOLUTIONS MC BOX Lack of power DUE TO: Check connections Set circuit breaker to ON position B.SMART does • Incorrect connections Check fuse • Upstream circuit breaker in OFF not switch on position •...
  • Page 45 As you can see from the list, the dispensings can be uploaded to the cloud even if your smartphone is not connected to the controller. 45 /48 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
  • Page 46 Installation, use and maintenance What if I can't dispense via There are a few possible cases: • Dispensing memory full authentication with iButton? • Tank empty • iButton not associated with any driver In detail: Dispensing memory full and tank empty 0.00 •...

  • Page 47: Scrapping And Disposal

    SCRAPPING AND DISPOSAL Foreword If the system is scrapped, its components must be consigned to companies specialised in the disposal and recycling of industrial waste and, in particular: Disposal of the The packaging is made of biodegradable cardboard that can be handed over to packaging companies for the normal recycling of cellulose.
  • Page 48 © PIUSI S.p.A. EN. This document has been drawn up with the greatest attention to precision and accuracy of all data herein contained. Nevertheless, PIUSI S.p.A. denies liability for any possible mistake or omission. Download the manual in your language! ¡Descarga el manual en tu idioma!

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