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Piusi MC BOXdc B.SMART Installation, Use & Maintenance Manual

Dispenser for diesel fuel
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MC BOXdc
Installation, use and maintenance Manual
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BULLETIN M0579C_EN

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Summary of Contents for Piusi MC BOXdc B.SMART

  • Page 1 MC BOXdc Installation, use and maintenance Manual BULLETIN M0579C_EN...
  • Page 2 Installation, use and maintenance ENGLISH Bulletin M0579C 2 / 64 M0579C...

  • Page 3: Table Of Contents

    12 INITIAL CONFIGURATION ....................32 12 1 START-UP ..................................32 12 2 CONFIGURATION VIA APP ............................33 12 3 CONFIGURATION VIA WEB-APP ........................37 3 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
  • Page 4 Installation, use and maintenance 13 DRIVER ACCESS ........................38 13 1 FIRST DRIVER ACCESS FROM APP ........................38 13 2 DRIVER - DISPENSING VIA APP .......................... 40 13 3 DISPENSING VIA USER KEY I-BUTTON ......................44 14 METER CALIBRATION ......................46 15 TANK LEVELS MONITORING ....................

  • Page 5: General Precautions

    THIS MANUAL BELONGS TO PIUSI S.p.A. All rights for reproduction are reserved for PIUSI S.p.A. The text cannot be used in other printed documents unless expressly authorised in written form by PIUSI S.p.A. © PIUSI S.p.A. - WHOLE OR PARTIAL REPRODUCTION OF THIS MANUAL IS FORBIDDEN.

  • Page 6: Declaration Of Conformity

    - RED Directive The technical file is at the disposal of the competent authorities in response to a motivated request made to PIUSI S.p.A. PRODUCT or further to a request sent by e-mail to: doc_tec@piusi.com. THE ORIGINAL DECLARATION OF CONFORMITY IS SUPPLIED SEPARATELY IN CONJUNCTION WITH THE PRODUCT.

  • Page 7: Instructions And Safety Norms

    To avoid severe burns, do not touch liquids or equipment. NO SMOKING Do not smoke near the fuel transfer pump and do not use the pump near naked flames. 7 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
  • Page 8 Installation, use and maintenance PRECAUTIONS FOR USE PERSONAL PROTECTION EQUIPMENT FEATURES Wear personal protection equipment that is: - suitable to the operations to be performed; - resistant to the various cleaning products used. PERSONAL PROTECTIVE EQUIPMENT TO BE WORN Safety shoes Close-fitting clothes Protective gloves Safety glasses...

  • Page 9: First Aid Measures

    Immediately call for help from qualified and trained personnel. Do not operate switches with wet hands. 9 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 10: Transport, Handling And Unpacking

    Installation, use and maintenance TRANSPORT, HANDLING AND UNPACKING The MC BOXdc B.SMART is shipped packaged in a non-stackable cardboard box. During storage the machine must be kept in an upright position as indicated by the graphic symbols printed on the box showing the direction of handling.

  • Page 11: Machine And Manufacturer Identification

    TO BE APPLIED BY THE INSTALLER To be applied if MC BOXdc B.SMART is installed near a classified area. Product warranty label 11 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 12: Description Of Main Parts

    Installation, use and maintenance DESCRIPTION OF MAIN PARTS MC BOXdc B.SMART is an electronic system for controlling the dispensing of fluids via smartphone. The control system consists of: 1. An electronic controller Equipped with a BlueTooth interface (BLE 4.0 and later), a display and two interface LEDs that control the bluetooth connection and a dispensing pump.
  • Page 13 PIUSI Ocio 2.0 with 0-10V or 4-20 mA analog interfaces. • Possibility to remotely manage sites far from the company headquarters. 13 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 14: Technical Characteristics

    Implementation of a fluid delivery and control system for private use and not subject to special regulations such as ATEX standards for potentially explosive atmospheres. CAUTION: do not install MC BOXdc B.SMART in potentially explosive locations according to Atex directive.
  • Page 15 2000 m above sea level Pollution degree Max pulser distance 15 m Wiring distances Max level sensors 100 m distance 15 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 16: Use

    IMPROPER USE CAUTION: flammable liquids and explosive atmospheres MC BOXdc B.SMART has not been designed to comply with the ATEX directive or to operate in potentially explosive atmospheres. Do not install the MC BOXdc B.SMART in a potentially explosive location.

  • Page 17: 3 Reasonably Foreseeable Misuse

    EN (Translation of the original instructions) REASONABLY FORESEEABLE MISUSE The smartphone is an indispensable tool for MC BOXdc B.SMART to set up and record the dispensing cycles managed by the system, but it is forbidden to use your mobile phone near the transfer pump when refuelling operations are under way.
  • Page 18 Installation, use and maintenance WALL MOUNTING 157.25 232.4 171.1 PEDESTAL MOUNTING optional CAUTION: BE SURE TO INSTALL THE MCBOX B-SMART ONLY IN AN AREA WHERE THERE IS NO RISK OF EXPLOSION 18 / 64 M0579C...

  • Page 19: 10 1 Dangerous Area

    NOTE: local codes may impose specific installation requirements. Installation is subject to approval of the local authorities having jurisdiction for the site. 19 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 20: Electrical Connections

    CAUTION: the MC BOXdc B.SMART is NOT equipped with circuit breakers; it is therefore essential to install an electrical power supply panel upstream from MC BOXdc B.SMART, equipped with a circuit breaker / disconnector with a current rating suitable for the power feeding line and a suitable RCD for the type of electrical load.

  • Page 21: 11 1 Power And Motor Output Cabling On The Terminal Block

    5. Pump output | Positive (+12Vdc/+24dc). 6. Pump output | Negative (GND). CAUTION: For supply connections, use wires rated for at least 80 °C (176°F)” 21 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 22: 11 2 Possible Electronic Board And Pump Motor Power Cabling

    Installation, use and maintenance 11 2 POSSIBLE ELECTRONIC BOARD AND PUMP MOTOR POWER CABLING We show two possible configurations below. Where possible, follow the scheme of configuration 1 (diagram on the left): Configuration 1 Configuration 2 Separate electronic board and pump power cables Jumper on the terminal block for delivering power to the electronic board BATTERY...

  • Page 23: Configuration 2: Jumper On The Terminal Block For Delivering Power To The Electronic Board

    If the cable has a large cross section according to the values in the table, it must be reduced to 6 mm (9 AWG). The 6 mm (9 AWG) cable run must be less than 1 m from the MC BOXdc B.SMART and the point of reduction. Cable cross section greater than 6mm...
  • Page 24 If the cable has a large cross section using the values in the table, it must be reduced to 6 mm AWG), at a distance of no more than 1 m from the MC BOXdc B.SMART. The 6 mm (9 AWG) cable run must be less than 1 m from the MC BOXdc B.SMART and the point of reduction. Batteria...

  • Page 25: 11 4 Key Contact

    The key contact can be used in three different ways: Jumper, always active (configuration as sold) 2. No voltage contact (switch) 25 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 26: 11 5 Signals Connector

    Installation, use and maintenance 3. The battery voltage supplied by the ignition circuit can be used with an appropriate switch. We recommend using a 200mA T fuse. 200 mA T Ignition circuit 11 5 SIGNALS CONNECTOR The 8 position signal connector provides: •...
  • Page 27 The following image shows how to use two different level contacts to manage a tank. Nozzle Battery Digital level Analog level contact sensor Pulser Pump 27 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
  • Page 28 Installation, use and maintenance DETAIL With reference to the Level 1 and 2 inputs, note that they are different from one another Level input 1 can be used as an analog input (0-10V or 4-20 mA level sensor) or as a voltage free contact (e.g.
  • Page 29 MC BOXdc EN (Translation of the original instructions) B CONNECTION OF LEVEL CONTACTS E G FLOAT SWITCH Digital level 29 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 30: 11 6 Tank Level Management With Ocio 2 0 Via Rs485 Serial Port

    Installation, use and maintenance 11 6 TANK LEVEL MANAGEMENT WITH OCIO 2 0 VIA RS485 SERIAL PORT The B.SMART board has two RS485 serial communication channels. As well as the level contacts on the signals terminal board, it is possible to connect the OCIO 2.0 detection system to the B.SMART board.

  • Page 31: Nozzle Contact

    NOTE: for CANBUS connection it is advisable to: • Use a cable with a characteristic impedance of 120 ohms. • Do not exceed 100 m in length for the connection between the various MC BOXdc B.SMART stations. 31 / 64...

  • Page 32: Initial Configuration

    Installation, use and maintenance 12 INITIAL CONFIGURATION Before use, you must set up your system by connecting your MC BOXdc B.SMART to the smartphone app and the dedicated web app. This section explains all the steps required for a correct configuration.

  • Page 33: 12 2 Configuration Via App

    FOREWORD Initially it is necessary to assign the purchased SYSTEM CODE to the controller. From your smartphone, go to the Play Store or APP Store and search for PIUSI APP. The icon is: Download and install the application For CONFIGURATION purposes the smartphone must be ONLINE or connected to the 3/4/5 G or Wi-Fi network, To check connection status refer to the icon at the bottom left on the app screen.
  • Page 34 Installation, use and maintenance SEARCH FOR FUEL PUMP IN PROGRESS FUEL PUMP FOUND BLUETOOTH OFF activate bluetooth from the settings in your smartphone Turn on your GPS using the Press ALLOW to give consent to use switch to the top right of your your current position, then go back to screen and select one of the the APP which will show you the list of...
  • Page 35 PIUSI portal. In this CAUTION: SEE THE REGISTRATION GUIDE (M0548) example it is: UTE00004 35 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
  • Page 36 Installation, use and maintenance The fuel pump is taken into cloud. The other manager HOME page of the APP operations are shown (as well as station discovery and cloud registration). The operations are: 1 - Meter calibration 2 - Forced synchronization of data in addition to all automatic synchronization 3 - Firmware updating of the...

  • Page 37: 12 3 Configuration Via Web-App

    In the field below the controller the assigned default name and serial number are displayed, e.g.: MCBOX_ AC2P_0004 and 18120004 37 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 38: Driver Access

    FOREWORD Initially it is necessary to assign the purchased SYSTEM CODE to the controller. From your smartphone, go to the Play Store or APP Store and search for PIUSI APP. The icon is: Download and install the application For CONFIGURATION purposes the smartphone must be ONLINE or connected to the 3/4/5 G or Wi-Fi network, To check connection status refer to the icon at the bottom left on the app screen.
  • Page 39 This message appears if the smartphone in question is already associated with another driver or the driver is associated with a smartphone, 39 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 40: 13 2 Driver - Dispensing Via App

    Installation, use and maintenance 13 2 DRIVER - DISPENSING VIA APP TEMPORARY DISPLAY PAGES Search for fuel pump in After the very first After the very first progress authentication has been authentication has been completed, each time the APP is completed, each time the APP is opened the name of the driver, opened the name of the driver,...
  • Page 41 GPS OFF If your GPS is switched off, press ACTIVATE to open the settings page. 41 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
  • Page 42 Installation, use and maintenance Click on CONFIRM Select the pumping OPTIONAL request, decided OPTIONAL request to continue unit to be used for by the manage based on how Enter odometer, this page dispensing. he has configured the webAPP appears only if the manager (if he wishes this request to be has enabled use of the made of the user or not).
  • Page 43 3/4G coverage, or as soon as a new smartphone connected to the 3/4G network or Wi-Fi connects up with the controller. 43 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 44: 13 3 Dispensing Via User Key I-Button

    Installation, use and maintenance 13 3 DISPENSING VIA USER KEY I-BUTTON When the manager creates the driver he/she can add an electronic key (i-Button) which is used to perform the access. To do this, just add the last 7 digits of the hexadecimal code associated with the key to the driver file in the WEBAPP (see WEBAPP manual, “ADD NEW DRIVER”...
  • Page 45 • NOT FOR RESALE • NICHT EICHFÄHIG • PARA UTILISACION EXCLUSIVA DEL USUARIO • • NOT FOR RESALE • NICHT EICHFÄHIG • PARA ACION EXCLUSIVA DEL USUARIO • 45 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 46: Meter Calibration

    Installation, use and maintenance 14 METER CALIBRATION Before using the MC BOXdc B.SMART station, METERING ACCURACY should be checked. Proceed as follows: • Dispense in a calibrated container. • Compare the quantity of diesel delivered with a calibrated container. CAUTION: For a correct accuracy it is essential to observe the following indications: •...
  • Page 47 • It is not possible to configure the tank parameters or perform product loading and unloading transactions via a phone connection (system configurations are centralised and managed from the web app). 47 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
  • Page 48 Installation, use and maintenance Some web app screenshots are shown here by way of example. Refer to the specific manual for further details. 48 / 64 M0579C...

  • Page 49: Display Configuration In Stand-By

    See the error codes table MADE in IT ALY i.Button reader 49 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
  • Page 50 Installation, use and maintenance Coding Description Explanation/Solution RED LED status WARNING STATUSES CAUTION / WARNING Contact 1 associated with WARNING_MASTER_PUMP_ Blinking pump A of the main controller GROUPA_LEVEL1_CONTACT is active. WARNING_MASTER_PUMP_ Contact 2 associated with Blinking GROUPA_LEVEL2_CONTACT pump A of the main controller is active.
  • Page 51 The tank associated with pump ALARM_MASTER_PUMP_ A of the main controller has Fixed GROUPA_THR1 reached the level 1 threshold. Dispensing not possible. 51 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
  • Page 52 Installation, use and maintenance Coding Description Explanation/Solution RED LED status The tank associated with pump ALARM_MASTER_PUMP_ A of the main controller has Fixed GROUPA_THR2 reached the level 2 threshold. Dispensing not possible. Contact 1 associated with ALARM_MASTER_PUMP_ pump B of the main controller Fixed GROUPB_LEVEL1_CONTACT is active.
  • Page 53 For more specific details on modes of connection and communication between controllers, refer to the manual found in the site management web app. 53 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 54: Electronic Keys And The Reader

    For checking and replacing fuses on electronic boards: Disconnect the unit’s main power supply. 2. Open the MC BOXdc B.SMART door to access the controller. 3. Loosen the screws of the metal rear panel to access the circuit boards compartment.
  • Page 55 5. Tighten the screws of the metal rear panel to close the circuit boards compartment and reconnect the power supply. 55 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 56: Troubleshooting

    PROBLEM POSSIBLE CAUSES POSSIBLE SOLUTIONS Lack of power due to: • Check connections MC BOXdc B.SMART • Incorrect connections. • Set the circuit breaker to ON does not switch on • Upstream circuit breaker set to OFF. • Check fuse •...

  • Page 57: 20 2 Problems With The Smartphone App

    The procedure to be followed by the manager is the same as that indicated in question 1 (see also the web app manual, “DRIVER DETAILS” chapter). 57 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
  • Page 58 Installation, use and maintenance When will There are 4 cases in which dispensing cycles are uploaded to the cloud: dispensing cycles • Each time the app is opened, if the data connection is active. carried out via • App open in background and data connection active. i-Button or a •...
  • Page 59 In this case, during the transition period, there is no need to notify the site manager of the temporary number, you can continue to use your original telephone number. 59 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.

  • Page 60: Scrapping And Disposal

    Installation, use and maintenance 22 SCRAPPING AND DISPOSAL FOREWORD In case the system should be demolished, its parts must be given to companies specialised in industrial waste disposal and recycling; in particular: PACKAGING DISPOSAL The package is made of biodegradable cardboard that can be consigned for sorted waste collection. DISPOSAL OF METAL PARTS The metal components, both painted and in stainless steel, are usually recycled by companies that are specialised in the metal-scrapping industry.

  • Page 61: Replacement Parts Table

    MC BOXdc EN (Translation of the original instructions) 23 REPLACEMENT PARTS TABLE 61 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
  • Page 62 Installation, use and maintenance NOTES _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ 62 / 64 M0579C...
  • Page 63 _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ 63 / 64 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
  • Page 64 Lataa käsikirja omalla kielelläsi! FR Téléchargez le manuel dans votre langue! NL Download de handleiding in uw taal! PL Pobierz instrukcję w swoim języku! PT Baixe o manual em seu idioma! RU Загрузите руководство на вашем языке https://www.piusi.com/support/search-manuals BULLETIN M0579C EN 10 2023...

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