12 2 DISPENSING VIA USER KEY I-BUTTON ......................49 12 3 DISPENSING BY PIN CODE ENTERED ON THE KEYPAD ................55 13 METER CALIBRATION ......................60 3/124 3 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance 14 TANK LEVELS MONITORING ....................61 15 DISPLAY CONFIGURATION in STAND-BY ................. 65 16 ALARM AND WARNING STATES ..................66 17 KEYPAD SPECIAL KEYS ....................... 71 18 MAINTENANCE ........................71 18 1 ROUTINE MAINTENANCE ............................71 18 2 DISPENSER MAINTENANCE ............................71 18 3 OPENING AND CLOSING OF CUBE B SMART ....................71 18 4 PUMP AND PIPES .................................72 18 5 PIPE AND DELIVERY NOZZLE ..........................72...
- - Radio Equipment Directive (RED) 2014/53/EU The technical file is at the disposal of the competent authorities in response to a motivated request made to PIUSI S.p.A. PRODUCT or further to a request sent by e-mail to: doc_tec@piusi.com. THE ORIGINAL DECLARATION OF CONFORMITY IS SUPPLIED SEPARATELY IN CONJUNCTION...
Do not use the dispenser until you identify and correct the problem. 7/124 7 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance You must avoid any contact between the electrical power supply and the fluid to be pumped Install the equipment in a sheltered location. Do not expose to rain. Do not switch on the fluid dispensing equipment with damaged electrical parts, such as cables, or damaged hydraulic parts, such as the suction/delivery pipe or the delivery nozzle.
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Do not use the equipment for uses other than those for which it is designed and built. All different uses may be hazardous for property, animals, or persons. 9/124 9 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance FIRST AID MEASURES PERSONS WHO HAVE SUFFERED ELECTRIC SHOCK Disconnect the power source, or use a dry insulator to protect yourself while you move the injured person away from any electrical conductor. Avoid touching the injured person with your bare hands until he is far away from any conductor.
EN (Translation of the original language) DIMENSIONS AND WEIGHTS MODEL WEIGHT (Kg) PACKAGING DIMENSIONS (mm) CUBE B.SMART 400 x 400 x 460 PEDESTAL KIT 11/124 11 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance PACKAGE CONTENTS/PRELIMINARY INSPECTION FOREWORD Before proceeding with assembly, check the condition of the machine making sure that the delivered parts show no damage which could compromise safety and operation. In case of doubt, do not start up and contact the manufacturer’s technical service. Check if the accessory set is complete.
CAUTION: before installing, always make sure the type of dispensing system is correct and suitable for the available power supply (Voltage/Frequency). 13/124 13 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance PLATES POSITIONS The dispensing system is equipped with adhesive decals containing key information for the operator. Make sure the decals do not deteriorate or become detached from the equipment over time. NOTE: should this occur, please contact customer service and request replacements for any damaged or missing decals, then affix the new decals in their designated positions.
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CUBE EN (Translation of the original language) 15/124 15 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance DESCRIPTION OF MAIN PARTS BODY CUBE B.SMART transfer pumps are designed to dispense diesel for private use. Featuring maximum safety and easy use, CUBE transfer pumps are a reliable piece of high-performance equipment, quick to install and ready to use.
To ensure adequate protection to the panel, a damper display cover has been designed which can be lowered if necessary. It is advisable, in very strong sunlight conditions, to keep the display cover always lowered. 17/124 17 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance DISPENSING MANAGEMENT SYSTEM B.SMART is an electronic system for controlling the dispensing of fluids via smartphone. The control system consists of: 1. An electronic controller Equipped with Bluetooth interface (BLE 4.0 and later), 2 displays, a keypad, and 2 interface LEDs, controlling 1 dispensing pump and capable of receiving level readings for 1 tank via RS485 digital communications or 0-10 V or 4-20 mA analog communications thanks to the optional Tank Watchdog package.
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B.SMART B.SMART 123.4 123.4 123.4 Tank_1 Tank_1 Tank_1 3860 mm 8200 mm Tank_1 Tank_1 Tank_1 3860 mm 8200 mm 19/124 19 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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WEBAPP accessible from any PC/Tablet, using your credentials • Fuel dispensing using the dedicated app: PIUSI app, downloadable for smartphones only from the Play Store and App Store, which connects to the dispenser / controller via a BLE (Bluetooth Low Energy) link.
CAUTION: before installing, always make sure the type of dispensing system is correct and suitable for the available power supply (voltage/frequency). 21/124 21 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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PC via a software Electronic Key (i-Button): Enabling It is possible to configure the procedure so that the Interface input from PIUSI presence or not of said key. drivers are enabled electronic key. to use one or more refuelling stations.
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The Electronic Controller can store: - Up to 500 drivers Memory storage - Up to 500 dispensing operations 23/124 23 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
It is strictly forbidden to use the system for purposes other than the ones indicated. Any other use different from the one for which the system has been conceived and described in this manual is considered “MISUSE”. Therefore, PIUSI S.p.A. shall not be held responsible for any damage caused to people, animals or to the system itself.
NOTE: local codes may impose specific installation requirements. Installation is subject to approval of the local authorities having jurisdiction for the site. 25/124 25 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance DISPENSER POSITIONING CUBE B.SMART should be positioned to ensure: - Easy removal of detachable panels when access to internal components is required. - Compliance with max. distances and diff erence in height between fuel transfer pump and tank. - Correct and safe fi...
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Diagrams showing the distance between holes for precise installation are provided below. The pedestal is a Piusi accessory, supplied separately from the CUBE B.SMART unit itself. 27/124 27 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance WALL MOUNTING 324.6 PEDESTAL MOUNTING Optional 28 / 84 M0705...
- Any bends in the suction piping must have as large a radius as possible to limit friction loss to a minimum. - Check that suction piping is clean and free from debris. 29/124 29 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance ELECTRICAL CONNECTIONS The electrical connections must be carried out in a workmanlike manner by specialised personnel, in full compliance with the regulations in force in the country of installation and with the instructions in the electrical diagrams in this manual. CAUTION: the CUBE B.SMART SELF Panel is NOT equipped with circuit breakers;...
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1 and 2 contact, pulser input, GND and 24 Vdc disconnected by an electrical panel or a plug-socket and 25 mA power supply output CONNECTOR CONNECTOR RS485 CANBUS 31/124 31 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance 9.4.1 Power supply cable Insert the grounding wire (yellow/green sheath) into the central hole of the terminal, then phase and neutral respectively on the right and left and tighten the wire fixing screws. Voltage values: The electronic controller must be supplied with voltages and frequencies compatible with the motor to be driven: - If the motor is 230 V ac at 50 Hz, the controller must be supplied at the same voltage and frequency (220 V ac –...
1. Analog level sensor Nozzle contact 1 Tank Pump Voltage-free level contact DETAIL 33/124 33 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance With reference to the Level 1 and 2 inputs, note that they are different from one another The Level input can be used as an analog input (0-10V or 4-20 mA level sensor) or as a voltage free contact (e.g.
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4-20 mA Analog Sensor Level Analog 1: 4-20 mA B CONNECTION OF LEVEL CONTACTS E G FLOAT SWITCH Clean contact 35/124 35 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance 9.4.3 Tank Level Management with Ocio 2.0 via RS485 serial port The B.SMART board has two RS485 serial communication channels. As well as the level contacts on the signals terminal board, it is possible to connect the OCIO 2.0 detection system to the B.SMART board.
• Use a cable with a characteristic impedance of 120 ohms. • The length of the connection between the various CUBE B.SMARTs must not exceed 100 m. 37/124 37 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance 9.4.5 Closing the rear cover of the controller. Replace the cover and tighten the 7 screws. CUBE CLOSURE Close the dispenser door. 10 INITIAL CONFIGURATION Before use, you must set up your system by connecting your CUBE B.SMART to the smartphone APP and the dedicated WEBAPP.
Continue dispensing fuel until a steady air-free flow is obtained. Place the control lever in the OFF position: The pump stops. Put the nozzle back in the holder. 39/124 39 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance START-UP The following is the sequence of messages given by the system during the switching-on phase. Display, BLUE and RED LEDs light up BLUE All segments ON All segments OFF The first part of the firmware revision index is shown (in this example r.1.00) The last part of the firmware revision index (i = internal) is shown: i.00...
(Android Only) Allow access to the position (Android Only) Activate geolocation service (IOS Only) Allow the application to use the phone Bluetooth functions 41/124 41 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance Click on MENU and log on as MANAGER. Read through all the conditions of use and press ACCEPT. The controllers detected during scanning are …scanning. added to the list and appear as shown below: If scanning continues A.
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PIUSI portal. 43/124 43 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
After assigning the SITE CODE to the controller, you must check if the controller is present in the CLOUD. Then connect by pointing your browser: Google Chrome, Microsoft Edge or Mozilla Firefox to the following link: https://B.SMART.piusi.com/ The WEBAPP login screen opens:...
The code is sent by e-mail to the manager after having activated B.SMART on the PIUSI portal. (see B.SMART WEB- APP manual). 45/124 45 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance 123.4 123.4 0.00 123.4 123.4 0.00 Connect BT phone Connect BT phone B.SMART B.SMART Connect BT phone B.SMART Enter PIN Code Enter PIN Code Enter PIN Code Touch KEY Touch KEY Touch KEY Connect BlueTooth Connect BlueTooth Connect BlueTooth B.SMART B.SMART...
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Two additional optional fields of the odometer in the are activated in which to enter WEBAPP. further information concerning the dispensing operation. 47/124 47 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance ..Delivery in progress... Click on: - STOP on the app or - STOP on the Enter the preset controller or dispensing - release the 1.87 On completing the quantity (PRESET). nozzle lever procedure a dispensing If no value is set, and return the end Ticket will be a full tank will be...
To do this, just add the last 7 digits of the hexadecimal code associated with the key to the driver file in the WEBAPP (see WEBAPP manual, “ADDING A NEW DRIVER” chapter). 49/124 49 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance The I-Button is used as a means of authentication in place of a smartphone or PIN CODE entered via the keypad. To proceed with dispensing: - place the i-Bu on on the reader on the controller; - authentication will take place;...
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OPTIONAL passages that depend on the configuration set in web app. 0.00 0.00 ODOMETER REGISTRAT.Number 12000 AG123 0.00 ODOMETER ODOMETER MILES ODOMETER ODOMETER ODOMETER NONE HOURS 51/124 51 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance OPTIONAL steps depending on the web app configuration. 52 / 84 M0705...
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PUMP Selection 0.00 0.00 Push Key2 Push Key1 Pump B Pump B 0.00 Push Key1 Pump B 0.00 PRESET 53/124 53 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance 0.00 TAKE NOZZLE 8.8.8.8 34.88 DISPENSING PRESET PUMP A 123 L 123.0 123.0 SAVE DATA… Enter PIN Code Enter PIN Code Enter PIN Code WAIT PLEASE… B.SMART B.SMART B.SMART 123.0 Enter PIN Code Enter PIN Code Enter PIN Code B.SMART B.SMART...
This is because dispensing with the PIN CODE does not allow for direct updating on the cloud, thus limiting the potential of the system. PIN Code (from 1 to 16 digits) 55/124 55 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance 123.0 0.00 Good morning ENTER PIN CODE OPTIONAL steps depending on the web app configuration (see later in the manual) 0.00 0.00 ODOMETER REGISTRAT.Number AG123 12000 0.00 ODOMETER ODOMETER MILES ODOMETER ODOMETER ODOMETER NONE HOURS 56 / 84 M0705...
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CUBE EN (Translation of the original language) Settings on web app for entry of Vehicle Reg.Number and Odometer reading 57/124 57 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance 0.00 PUMP Selection 0.00 0.00 Push Key1 Push Key2 Pump B Pump B 0.00 Push Key1 Pump B 0.00 PRESET 58 / 84 M0705...
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Enter PIN Code WAIT PLEASE… B.SMART B.SMART B.SMART 123.0 Enter PIN Code Enter PIN Code Enter PIN Code B.SMART B.SMART B.SMART 59/124 59 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance 13 METER CALIBRATION Before using the B.SMART CUBE station, check the unit’s METERING ACCURACY. Proceed as follows: • Enter a previously enabled USER PIN. • Dispense in a calibrated container. • Compare the quantity of diesel delivered with a calibrated container. CAUTION: For a correct accuracy it is essential to observe the following indications: •...
5. Connect to the site controller and check you are connected to the Internet to download and apply the new configurations from the web app. CUBE B.SMART CUBE B.SMART i-Button i-Button Ocio 2.0 61/124 61 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance CAUTION: • The data concerning product levels and alarms for the monitored tanks are synchronised in the cloud only when a telephone connects to the controller (driver or manager user). Given that synchronisation in real time cannot be guaranteed, the data shown on the web app may not correspond to the real situation.
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FLUID UNIT PRICES TREND The status of the tanks is shown concisely also on the electronic controller 2x16 display as shown below. 63/124 63 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance 123.4 123.4 123.4 Tank_1/2 Tank_1/2 Tank_1/2 3860 mm 8200 mm Tank_1/1 Tank_1/1 Tank_1/1 8200 mm 3860 mm CAUTION: • For correct operation, it is good practice to repeat sensor calibration or tanks correction periodically; • It is not possible to calibrate the sensors or perform corrections if, in a network of dispensers the current dispenser is pumping fuel from a tank under the management of another dispenser on the site (the sensor is not physically connected to a pump of the current dispenser but the measurement is managed and transmitted over the CANBUS network by another dispenser on...
B.SMART app. 123.4 123.4 Tank_1/2 Tank_1/2 3860 mm 65/124 65 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance 16 ALARM AND WARNING STATES Flashing or steady on of the RED LED is due to various factors. Whenever the LED switches on the display presents a code indicated by a letter A (Alarm) or C (Caution), and a number.
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2 threshold. Fault detected on the level Blinking WARNING_MASTER_PUMP_ sensors connection line. GROUPA_PROBE_OCIO (The system allows manual dispensing). 67/124 67 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance Coding Description Explanation/Solution RED LED status Fault detected on the level Blinking WARNING_MASTER_PUMP_ sensors connection line. GROUPB_PROBE_OCIO (The system allows manual dispensing). Fault detected on the level Blinking WARNING_MASTER_SLAVE_ sensors connection line. GROUPA_PROBE_OCIO (The system allows manual dispensing).
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No pumps are active. Fixed ALARM_INACTIVE_PUMP (Check system configuration from the web app). 69/124 69 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance Coding Description Explanation/Solution RED LED status The time has been lost. Fixed The current time must be ALARM_RTC_RESET uploaded to the controller via a smartphone. Time synchronisation not Fixed possible. ALARM_RTC_FAULT (Contact the Service Department). Corrupted memory (data can Fixed ALARM_SOFT_MEMORY_ be reset from the backup in the...
Check that no leakage is visible on the flanged or threaded connections and that the flexible hoses do not show any damage. 71/124 71 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance 18 4 PUMP AND PIPES Keep delivery hose and nozzle clean. Make sure that: - The hose is intact with no damage caused by vehicle transit. - The threaded connections are tight and leak-free. - The swivel fi ings (at the dispenser outlet and on the nozzle) turn freely and are leak-free. 18 5 PIPE AND DELIVERY NOZZLE Keep delivery hose and nozzle clean.
4. Refit the filter in its seat in the pump body, making sure it does not protrude beyond the cover seat. 5. Inspect and clean the flat gasket, refit the cover and tighten the screws. 73/124 73 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance 18 8 PULSER FILTER The pulser filter is an additional protection which prevents foreign bodies from entering the oval gear pulser. Being as it is installed downstream from the pump suction filters, it does not require any regular inspection and cleaning.
2. Open the CUBE B.SMART door to access the controller. 3. Loosen the screws of the metal rear panel to access the circuit boards compartment. 75/124 75 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance 4. Check the condition of the 3 fuses and replace them if necessary 800 mA T (time delay) power supply fuse on AC supply input. F2 20 A T (time delay) motor fuse. F3 800 mA T (time delay) power supply fuse on the AC/DC converter output. 5.
Automatic stop probe hole blocked Clean the automatic stop probe hole to remove dirt and/or obstructions. TRIPS TOO OFTEN 77/124 77 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance 19 2 ELECTRICAL/ELECTRONIC PROBLEMS PROBLEM POSSIBLE CAUSES POSSIBLE SOLUTIONS Lack of power due to: • Check connections CUBE B.SMART • Incorrect connections. • Set the circuit breaker to ON does not switch on • Upstream circuit breaker set to OFF. •...
- driver association. smartphone? The procedure to be followed is the same as that indicated in question 1. 79/124 79 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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Installation, use and maintenance Generally it is an error shown when the driver has changed smartphone but has kept the same phone number and the site manager has not reset the account. In this case the driver must contact the manager and inform him/her of the error shown by the APP.
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In this case, during the transition period, there is no need to notify the site manager of the temporary number, you can continue to use your original telephone number. 81/124 81 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
Installation, use and maintenance 21 SCRAPPING AND DISPOSAL FOREWORD In case the system should be demolished, its parts must be given to companies specialised in industrial waste disposal and recycling; in particular: PACKAGING DISPOSAL The package is made of biodegradable cardboard that can be consigned for sorted waste collection. DISPOSAL OF METAL PARTS The metal components, both painted and in stainless steel, are usually recycled by companies that are specialised in the metal-scrapping industry.
CUBE EN (Translation of the original language) 22 REPLACEMENT PARTS TABLE 83/124 83 / 84 This manual is the property of PIUSI S.p.A. Whole or partial reproduction of this manual is forbidden.
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