Broseley Winchester Installation & Operating Instructions Manual

Broseley Winchester Installation & Operating Instructions Manual

Conventionally flued natural gas stove

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Installation & Operating Instructions
Model: Winchester
Conventionally Flued Natural Gas Stove
PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER
Broseley Fires do not provide flue pipes, closure plates or any other
associated accessory.
Please note gas installations MUST only be carried out by installers who
are Gas Safe registered.
Warning
- Appliance should not be used if the glass in the door is
cracked, damaged or broken.
200707_3

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Summary of Contents for Broseley Winchester

  • Page 1 Model: Winchester Conventionally Flued Natural Gas Stove PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER Broseley Fires do not provide flue pipes, closure plates or any other associated accessory. Please note gas installations MUST only be carried out by installers who are Gas Safe registered.
  • Page 2: Table Of Contents

    Contents Introduction Packing List Specification Dimensions Hearth Requirements Chimney Requirements Assembly Burner Installation Connecting the TTB sensor Positioning the Coal Ceramics Positioning the Log Ceramics Gas Connection & Pressure Testing Spillage Testing Operating the Stove The Remote Control Curing the Paint & Warning Notes Trouble-shooting Servicing Instructions Commissioning Form...
  • Page 3: Introduction

    Introduction THANK YOU FOR PURCHASING A GAS FIRED STOVE Broseley Fires Ltd, a family run company, was founded as an appliance and design development company in 1975. Since then we have built up an enviable reputation for the quality, reliability and fuel efficiency of our stoves.
  • Page 4: Specification

    Specification Heat Input (Gross) 6.6 kW/hr Max Heat Ouput 5.5 kW/hr Supply Pressure 20 mbar Gas Rate 0.611 m3/Hr Injector Size Spigot diameter 125mm (5”) Weight 116 Kg Please note this product is designed to only use natural gas. Dimensions All dimensions are in millimetres 200707_3...
  • Page 5: Hearth Requirements

    Hearth Requirements The appliance needs to be located onto a solid non-combustible hearth with a minimum thickness of 12mm. The hearth must be capable of withstanding the weight of the appliance. To ensure correct combustion the following minimum clearances must be adhered to Material Dimension...
  • Page 6: Chimney Requirements

    Chimney Requirements Please note Broseley Fires do not provide flue pipes, closure plates or any other associated accessory. The stove must be installed in accordance with current gas and buildings regulations BS5871: Part1. The appliance can be installed in any adequate area suitable for solid fuel fires and stoves.
  • Page 7: Burner Installation

    Assembly - Burner Installation Ensure all components are present prior to commencing assembly (See Packing List on page 3). 1. Unscrew the M6 x 18 Hex Bolt and open the main stove door to retrieve the box containing the 4 Legs, Handle and Allen Key. Using the bolts located in the bottom of the stove affix the Legs.
  • Page 8: Connecting The Ttb Sensor

    Assembly –Connecting the TTB Sensor With the burner installed, thread the TTB connection cable from the interrupter to the TTB sensor (mounted on the rear panel of the stove). Thermo Couple Connection Cable TTB sensor Interrupter (located just below the rear flue outlet).
  • Page 9: Positioning The Coal Ceramics

    Replacement ceramics are available from your dealer. Whilst arranging the ceramics, ensure that the pilot is not obstructed. Broseley Fires Ltd accepts no responsibility for any injury sustained whilst handling hot ceramics. Before any ceramics are placed in position ensure that the burner is operating correctly.
  • Page 10 Assembly – Positioning the Coal Ceramics Step 2 Take the larger of the rear ceramic (left hand side) and locate it into position on the base ceramic via the location holes and lugs. Ensure the flat rear side of the ceramics is against the back of the stove.
  • Page 11 Assembly – Positioning the Coal Ceramics Step 4 Place the 6 loose coals across the centre of the fire, so that they bridge the gap between the rear and base ceramics. These coals should be rested gently in position. Do not push them into the gap, as this will prevent the flames from burning evenly and effectively.
  • Page 12: Positioning The Log Ceramics

    Assembly - Positioning the Log Ceramics The ceramic logs have location points on them that will help you locate them in the correct position. Please read the following instructions carefully and use the diagrams to assist you. Stage One Position the largest ceramic on top of the burner and push it firmly against the rear of the stove.
  • Page 13: Gas Connection & Pressure Testing

    Assembly – Gas Connection & Pressure Testing A minimum 15mm-diameter gas supply pipe must be used to within 1 metre of the installation with the final connection to the stove to be completed with the suitable 8mm semi-rigid gas pipe. The 8mm pipe should be connected to the inlet of the gas valve using the nut and 8mm olive provided.
  • Page 14: Spillage Testing

    Spillage Testing A Spillage Test MUST be made before the installed fire is left with the customer. Carry out the test by first closing all doors and windows in the room containing the fire.Insure that the fire is burning at full rate for a minimum of 10-15 minutes. Using a lighted smoke match run it along the top edge of the draught diverter on the rear of the stove, observing the smoke being drawn into the dilution box, after 10 minutes repeat the test...
  • Page 15: Operating The Stove

    Operating the Stove It is important to read these instructions thoroughly before lighting the stove. The gas stove operates with a traditional permanent pilot light. The knobs for ignition and power control are located on the lower right hand side of the stove.
  • Page 16: The Remote Control

    Operating the Stove – Remote Control This control is situated on the lower right hand side of your fire. The drawing below shows the main features of the control. The control requires 3 AA size alkaline batteries to be inserted under the battery compartment cover.
  • Page 17 Operating the Stove - Remote Control Version (Handset) Ensure the power isolator switch on the front corner of Fire Control is in the on position I. NOTE: For safety reasons a button must be pressed and released for the command to be recognized. Keeping hold of a button when pressing (unless otherwise instructed) will not be recognized as a command press.
  • Page 18 Operating the Stove - Remote Control Version (Handset) The handset comes already paired to work with the fire and the time set etc. Please read these instructions carefully and watch the instructional YouTube video through your internet web browser if necessary. Do not try pairing the handset thinking that it is not paired it is more likely the handset is not being pressed correctly.
  • Page 19 Operating the Stove - Remote Control Version (Handset) 3) Setting the time Should you have to set the time or change the time you need to enter the SETUP menu. Hold the handset to unlock the keypad and keep held throughout the following steps, (if you release too soon the menu will exit and you will have to start again).
  • Page 20 Operating the Stove - Remote Control Version (Handset) Setting the temperature display to Celsius or Fahrenheit Press and release the + or - button to toggle between C and F. When the display shows the desired symbol, press and releases the “SET”...
  • Page 21 Operating the Stove - Remote Control Version (Handset) Other Modes than Manual mode Depending upon the model of fire, your handset maybe enabled to have some automatic features, namely, Thermostat mode, timed thermostat mode and snooze mode. Snooze mode can be selected to work with in conjunction with either manual or thermostatic modes.
  • Page 22 Operating the Stove - Remote Control Version (Handset) Pairing Gas control with handset after handset has been made free to pair as above operation:  Ensure all the batteries are fitted correctly and with the power isolator slide switch on the TESC Fire control put in the “I” position). ...
  • Page 23 Operating the Stove - Remote Control Version (Handset) Snooze mode in Thermostatic mode The same thing as above can be done before or during a thermostatic mode operation (see below). Thermostatic mode for closed fires The handset has within it a thermostat sensor and this can be set so the fire will heat the room to match the temperature set in the handset.
  • Page 24 Operating the Stove - Remote Control Version (Handset) For ease of setting there are two other modes that can be selected as stated above. Night mode (moon symbol) and frost protection setting (a snow flake). These can be selected (and adjusted if necessary) by pressing set then mode while in thermostat mode.
  • Page 25: Curing The Paint & Warning Notes

    Curing the Paint It is important to note that upon initial lighting of the stove you will notice a strong odour, this is the paint curing and is completely normal. Most high temperature paints operate in the same way. They use a resin which dries at room temperature and a silicon resin which cures at high temperatures.
  • Page 26: Trouble-Shooting

    Trouble-shooting THE GAS PILOT WILL NOT IGNITE OR STAY LIT  Ensure the gas is turned on at the appliance and the meter / cylinder.  Hold the pilot gas button for at lest 20 seconds once the pilot is alight to ensure the operation of the safety thermocouple valve.
  • Page 27: Servicing Instructions

    Servicing Instructions Servicing should be carried out annually by a qualified installation engineer when the stove is cold and the gas supply is turned off at the isolation tap. The following points should be checked.  Remove the coals and clean any dust and debris from the top of the burner unit.
  • Page 28: Commissioning Form

    Commissioning Form THIS SECTION MUST BE COMPLETED AND SIGNED BY THE INSTALLATION ENGINEER PLEASE LEAVE WITH THE CUSTOMER AND THE APPLIANCE. Size of Governor setting: (i.e.) Natural Gas 20MBAR Length and size of gas supply: _______________ Meter pressure Fire only on: ________________ All Other appliances on: __________________ Burner pressure Fire only on: _______________ All Other appliances on: __________________...
  • Page 29: Annual Service Record

    Annual Service Record 1ST YEAR SERVICE completion date: SERVICE ENGINEER: REG. No. COMPANY NAME: COMPANY ADDRESS: POSTCODE: CONTACT NUMBER 2ND YEAR SERVICE completion date: SERVICE ENGINEER: REG. No. COMPANY NAME: COMPANY ADDRESS: POSTCODE: 3RD YEAR SERVICE completion date: SERVICE ENGINEER: REG.
  • Page 30: Guarantee

    The rights given in this guarantee are limited to the UK mainland and are in addition to any to which you may have a statutory entitlement. Please retain your purchase receipt. We will need to see this in the event of a claim under warranty. Broseley Fires Ltd Knights Way Battlefield Enterprise Park Shrewsbury...
  • Page 31 (shown in the tables above). This product MUST be installed by a Gas Safe Registered Installer. Full details are provided in this manual. Broseley Fires Ltd, First Floor, Unit B Knights Court, Archers Way, Battlefield Enterprise Park, Shrewsbury, Shropshire SY1 3GA 200707_3...

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