Shinko DCL-33A Instruction Manual

INSTRUCTION MANUAL
SHINKO TECHNOS CO., LTD.
Head office: 2-5-1, Senbahigashi, Minoo, Osaka, 562-0035, Japan
TEL: +81-72-727-6100 FAX: +81-72-727-7006
For detailed usage, refer to the Instruction Manual for the DCL-33A. Please download the full Instruction Manual from Shinko website.
http://shinko-technos.co.jp/e/ Support & Downloads Downloads
Thank you for purchasing our DCL-33A, DIN Rail Mounted Indicating Controller. This manual contains instructions for the mounting, functions, operations and notes when
operating the DCL-33A. To ensure safe and correct use, thoroughly read and understand this manual before using this instrument. To prevent accidents arising from the
misuse of this instrument, please ensure the operator receives this manual.
Safety Precautions
(Be sure to read these precautions before using our products.)
The safety precautions are classified into 2 categories: "Warning" and "Caution".
Warning: Procedures which may lead to dangerous conditions and cause death or serious injury, if not
carried out properly.
Caution: Procedures which may lead to dangerous conditions and cause superficial to medium injury or
physical damage or may degrade or damage the product, if not carried out properly.
Warning
• To prevent electric shock or fire, only Shinko or other qualified service personnel may handle the inner
assembly.
• To prevent electric shock, fire or damage to the instrument, parts replacement may only be undertaken by
Shinko or other qualified service personnel.
SAFETY PRECAUTIONS
• To ensure safe and correct use, thoroughly read and understand this manual before using this instrument.
• This instrument is intended to be used for industrial machinery, machine tools and measuring equipment.
Verify correct usage after purpose-of-use consultation with our agency or main office. (Never use this
instrument for medical purposes with which human lives are involved.)
• External protection devices such as protective equipment against excessive temperature rise, etc. must be
installed, as malfunction of this product could result in serious damage to the system or injury to personnel.
Proper periodic maintenance is also required.
• This instrument must be used under the conditions and environment described in this manual. Shinko
Technos Co., Ltd. does not accept liability for any injury, loss of life or damage occurring due to the
instrument being used under conditions not otherwise stated in this manual.
Specifications
Power supply 100 to 240 V AC 50/60 Hz, Allowable voltage fluctuation: 85 to 264 V AC
voltage 24 V AC/DC 50/60 Hz, Allowable voltage fluctuation: 20 to 28 V AC/DC
Thermocouple input: Within 0.2% of each input span 1 digit, or
2 (4 ), whichever is greater
However, R, S inputs, 0 to 200 (32 to 392 ): Within
B input, 0 to 300 (32 to 572 ): Accuracy is not guaranteed.
Base accuracy
(at ambient K, J, E, T, N inputs, Less than 0 (32 ):
temperature 23 ,
Within 0.4% of input span 1 digit, or 4
for a single unit
whichever is greater
mounting)
RTD input: Within 0.1% of each input span 1 digit or
whichever is greater
DC voltage input: Within 0.2% of each input span 1 digit
Direct current input: Within 0.2% of each input span 1 digit
Input sampling
125 ms
period
100 to 240 V AC: Approx. 5 VA max.
Power
24 V AC: Approx. 4 VA max.
consumption
24 V DC: Approx. 4 W max.
Ambient
0 to 50 ,
Temperature,
35 to 85 %RH (Non-condensing)
Humidity
Weight Approx. 100 g
Instruction manual excerpt: 1 copy
When W option is ordered: Connector harness 3 m 1 length
When W option (5A, 10A, 20A) is ordered: CT (CTL-6-S-H) 1 piece
Accessories
When W option (50A) is ordered: CT (CTL-12-S36-10L1U) 1 piece
When EI option is ordered: Connector harness AOJ 3 m 1 length
When EA option is ordered: Connector harness AOJ 3 m 1 length
Relay contact: 1a, Control capacity: 3 A 250 V AC (resistive load)
1 A 250 V AC (inductive load cos =0.4)
Electrical life: 100,000 cycles
Non-contact voltage (for SSR drive): 12 V DC 15%
Control output
Max 40 mA (short circuit protected)
(OUT1)
Direct current: 4 to 20 mA DC,
Load resistance: Max 550
Output accuracy: Within 0.3% of output span
Resolution: 12000
Key Operation Flowchart
● Basic Operation Procedure
Set the input type, Alarm 1 type and SV1 (desired value), following the procedure below.
Setting item numbers (1), (2), (3), (4), (5), (6), (7) and (8) are indicated on the flowchart.
[Step 1] Turn the load circuit power OFF, and turn the power to the
Operation before RUN DCL-33A ON.
Select an input type and Alarm 1 type, etc. in Auxiliary function
setting mode 2.
(1) Select an input type in [Input type].
(2) Select Alarm 1 type in [Alarm 1 type].
If any Alarm 1 type except (
be indicated. Set them if necessary.
[Step 2]
Note: If Alarm 1 type is changed, the Alarm 1 value will
Auxiliary function setting
default to 0 (0.0). Therefore, set the alarm value again.
mode 2
(3) Select either Energized or De-energized in [Alarm 1
Energized/De-energized].
(4) Select either Holding or Not holding in [Alarm 1 HOLD
function].
(5) Set Alarm 1 hysteresis in [Alarm 1 hysteresis].
(6) Set Alarm 1 delay time in [Alarm 1 delay time].
[Step 3] Sub setting mode (7) Set Alarm 1 value in [Alarm 1 value].
[Step 4] Main setting mode (8) Set SV1 (desired value) in [SV1 (desired value)].
Turn the load circuit power ON. Control action starts so as to
[Step 5] RUN
keep the control target at SV1 (desired value).
PV/SV Display
PV/SV Display
(For 3 sec.)
[Main setting mode] Output MV (manipulated
variable) indication
SV1
(8)
(Desired value)
Reverts to the PV/SV Display.
Reverts to the PV/SV Display.
PV/SV Display
+
[Sub setting mode]
AT Perform/Cancel OUT2
proportional cycle
OUT1 proportional Manual reset
band
OUT2 proportional Alarm 1 value
(7)
band
Integral time Heater burnout
alarm value
Derivative time Loop break
alarm time
ARW Loop break
alarm span
OUT1 Reverts to the PV/SV Display.
proportional cycle
PV/SV Display
(For 3 sec.)
+
[Auxiliary function setting mode 1]
Set value lock Communication
speed
Sensor correction Parity
Communication Stop bit
protocol
Instrument number Reverts to the PV/SV Display.
DIN Rail Mounted Indicating Controller
URL: http://www.shinko-technos.co.jp/e/ E-mail: overseas@shinko-technos.co.jp
Manuals
Caution for Installation
This instrument is intended to be used under the following environmental
conditions (IEC61010-1)]: Overvoltage category
Ensure the mounting location corresponds to the following conditions:
• A minimum of dust, and an absence of corrosive gases
• No flammable, explosive gases
• No mechanical vibrations or shocks
• No exposure to direct sunlight, an ambient temperature of 0 to 50
122 ) that does not change rapidly, and no icing.
• An ambient non-condensing humidity of 35 to 85 %RH
• No large capacity electromagnetic switches or cables through which large
current is flowing
• No water, oil or chemicals or where the vapors of these substances can
come into direct contact with the unit
• Take note that the ambient temperature of this unit – not the ambient
temperature of the control panel – must not exceed 50
within a control panel, otherwise the life of electronic components (especially
electrolytic capacitors) may be shortened.
Caution with respect to Export Trade Control Ordinance
To avoid this instrument from being used as a component in, or as being
utilized in the manufacture of weapons of mass destruction (i.e. military
applications, military equipment, etc.), please investigate the end users and
the final use of this instrument. In the case of resale, ensure that this
instrument is not illegally exported.
Alarm output:
(Alarm, Loop break alarm and optional Heater burnout alarm utilize common
output terminals.)
The alarm action point is set by deviation from the SV (excluding Process
6 (12 )
alarm), and if the input goes outside the range, alarm is turned ON or OFF
(High/ Low limit range alarm).
When De-energized action is selected in [Alarm Energized/De-energized],
(8 ),
alarm is activated conversely.
Setting accuracy: Same as base accuracy
1 (2 ),
Action: ON/OFF action
Hysteresis: Thermocouple, RTD inputs: 0.1 to 100.0
DC voltage, current inputs: 1 to 1000 (The placement of the
decimal point follows the selection.)
Output: Open collector, Control capacity: 0.1 A 24 V DC
Alarm type: High limit alarm, Low limit alarm, High/Low limits alarm,
High/Low limits independent alarm, High/Low limit range alarm, High/Low
limit range independent alarm, Process high alarm, Process low alarm,
High limit with standby alarm, Low limit with standby alarm, High/Low
limits with standby alarm, High/Low limits with standby independent
alarm.
Energized/De-energized action are applied to the above alarms, totaling
EVT output
24 alarm types. No alarm action can also be selected.
Alarm Energized/De-energized: Alarm output Energized/ De-energized can
be selected.
Alarm Energized
EVT indicator (Red)
EVT output
Alarm HOLD function: Once an alarm is activated, the alarm output is
maintained until the power is turned off.
Loop break alarm output:
(Loop break alarm, Alarm and optional Heater burnout alarm utilize common
output terminals.)
Detects heater burnout, sensor burnout and actuator trouble.
Setting range:
Loop break alarm time: 0 to 200 minutes
Loop break alarm span:
Thermocouple, RTD inputs: 0 to 150
DC voltage, current inputs: 0 to 1500 (The placement of the decimal point
follows the selection.)
Output: Open collector, Control capacity: 0.1 A 24 V DC
Heating/Cooling
control output
Output: Open collector, Control capacity: 0.1 A 24 V DC
(OUT2)
(DC option)
● Alarm Type
The alarm action is
High limit
alarm is activated if the input value reaches the high limit
alarm
set value.
The alarm action is
Low limit alarm alarm is activated if the input value drops below the low
limit set value.
Combines High limit and Low limit alarm actions. When
High/Low limits
input value reaches the high limit set value or drops below
alarm
the low limit set value, the alarm is activated.
High/Low limit
When input value is between the low limit and high limit
set values, the alarm is activated.
range alarm
) is selected, (3) to (6) will
Within the scale range of the controller, alarm action points
Process alarm can be set at random and if the input reaches the randomly
set action point, the alarm is activated.
High limit and low limit set values can be set respectively.
High/Low limits
The alarm is activated when the input value exceeds the
independent
high limit set value or drops below the low limit set value.
High/Low limit High limit and low limit set values can be set respectively.
The alarm is activated when the input value is between the
range
low limit and high limit set values.
independent
High limit with
After the power supply to the instrument is turned on, even
standby, Low
if the input enters the alarm action range, the alarm is not
limit with standby,
activated. If SV is changed while the controller is running,
H/L limits with
the alarm is not activated even if the input is in the alarm
standby,
action range. (If the controller is allowed to keep running,
H/L limits with
the standby function will be released once the input
standby
exceeds the alarm action point.)
independent
● About Setting Item
Upper left: PV Display: Indicates setting characters. Lower left: SV Display: Indicates the factory default.
Right side: Indicates the setting item.
: This setting item is optional, and appears only when the option is ordered.
PV/SV Display
+ (For 3 sec.)
[Auxiliary function setting mode 2]
Input type
(1)
Scaling high limit
(2)
Scaling low limit
(3)
Decimal point place
(4)
PV filter time
(5)
constant
OUT1 high limit
(6)
OUT1 low limit
OUT1 ON/OFF
hysteresis
OUT2 cooling
method
OUT2 high limit
OUT2 low limit
Overlap/Dead band Reverts to the PV/SV Display.
和文は裏面をご覧下さい。
DCL-33A
No. DCL31JE2 2017.11
External Dimensions
, Pollution degree 2
(32 to
Name and Functions
(122 ) if mounted
Caution
( )
When setting the specifications and functions of this unit, connect mains power cable to terminals 1 and 2 first, then set them referring to "Key Operation Flowchart",
before "Mounting to the Control Panel" and "Wiring".
Do not pull or bend the lead wire on the terminal side when wiring or after wiring, as it could cause malfunction.
Terminal Arrangement
Alarm De-energized
Lit Lit
ON OFF
( ) or 0.0 to 150.0 ( )
When using ferrules, use the following ferrules made by Phoenix Contact GMBH & CO.
Recommended Ferrules and Crimping Pliers
Terminal Terminal
Number Screw Insulation Sleeve
1 to 4 M2.6
5 to 9 M2.0
● Character Indication
deviation setting from the SV. The
AT Perform/Cancel
AT Cancel
Input Type
deviation setting from the SV. The AT Perform
Set value lock
Unlock
Lock 1
Lock 2
Lock 3
Communication protocol
Shinko protocol
Modbus ASCII mode
Modbus RTU mode
Shinko protocol
(Block read)
Modbus ASCII mode
(Block read)
Modbus RTU mode
(Block read)
Communication speed
2400 bps
4800 bps
9600 bps
19200 bps
38400 bps
Parity
No parity
Even
PV/SV Display
+ (For 3 sec.)
[Auxiliary function setting mode 3]
OUT2 ON/OFF Event input
hysteresis DI allocation
Alarm 1 type SV2
Alarm 1 Energized/ Alarm 1 value 0
De-energized Enabled/Disabled
Alarm 1 Alarm 1 high limit
HOLD function alarm value
Alarm 1 hysteresis Alarm 2 type
Alarm 1 delay time Alarm 2 value 0
Enabled/Disabled
Direct/Reverse Alarm 2 value
action
AT bias Alarm 2 high limit
alarm value
SVTC bias Alarm 2 Energized/
De-energized
Output status when Alarm 2
input errors occur HOLD function
Controller/Converter Alarm 2 hysteresis
Alarm 2 delay time
(Scale: mm)
DIN rail
No. Name
The red LED lights when Event output (Alarm, Loop break alarm or optional Heater burnout alarm) is ON.
① EVT indicator
The red LED also lights when Cooling output is ON if Heating/Cooling control option is ordered.
The green LED lights when OUT (control output) is ON (when Heating output is ON if Heating/Cooling control option is
OUT indicator ordered).
②
For Direct current output, flashes in 125 ms cycles corresponding to the output MV.
T/R indicator
③ The yellow LED flashes during Serial communication TX output (transmitting).
AT indicator The yellow LED flashes while auto-tuning (AT) is performing.
④
PV Display
⑤ Indicates the PV (process variable), or setting characters in setting mode with a red LED.
SV Display
⑥ Indicates the SV (desired value), output MV (manipulated variable) or each set value in each setting mode with a green LED.
UP key Increases the numeric value.
⑦
DOWN key Decreases the numeric value.
⑧
Switches the setting mode or registers the set data.
MODE key
⑨
(Registers the set data by pressing the MODE key.)
Enters Auxiliary function setting mode 2 in combination with the MODE key.
If 'Control output OFF' is selected in [SUB-MODE key function]: Turns all outputs OFF as if the power were turned OFF.
SUB-MODE key
⑩
If 'Auto/Manual control' is selected in [SUB-MODE key function]: Switches the Auto/Manual control.
If 'Alarm HOLD cancel' is selected in [SUB-MODE key function]: Cancels Alarm HOLD.
Name
PWR 100 to 240 V AC or 24 V AC/DC
(POWER SUPPLY) For 24 V DC, ensure polarity is correct.
O1 Control output (OUT1)
Bottom of the unit
TC Thermocouple
RTD Resistance temperature detector
Direct current or DC voltage
DC For Direct current input (when "externally mounted 50
Commu-
nication connect a 50
C5
Event output
EV
(RS-485)
Outputs when Alarm, Loop break alarm or Heater burnout alarm (W option) is ON.
O2 Cooling output (DC option)
RS-485 Serial communication (C5 option)
CT
CT Current transformer input (W option)
EA
EI EA External setting input (EA option)
EI DI1 input (EI option)
Ferrules with Conductor Cross
Tightening Torque Crimping Pliers
Sections
AI 0.25-8 YE 0.2 to 0.25 mm 2
AI 0.34-8 TQ 0.25 to 0.34 mm 2
AI 0.5-8 WH 0.34 to 0.5 mm 2
0.5 to 0.6 N･m
AI 0.75-8 GY 0.5 to 0.75 mm 2
CRIMPFOX ZA 3
AI 1.0-8 RD 0.75 to 1.0 mm 2
CRIMPFOX UD 6
AI 1.5-8 BK 1.0 to 1.5 mm 2
AI 0.25-8 YE 0.2 to 0.25 mm 2
AI 0.34-8 TQ 0.25 to 0.34 mm
2 0.22 to 0.25 N･m
AI 0.5-8 WH 0.34 to 0.5 mm 2
Odd PL-Ⅱ 0 - 2500°F Low limit alarm
C(W/Re5-26) 0 - 4200°F H/L limits alarm
K -200 - 1370°C Pt100 -199.9 - 999.9°F H/L limit range
K -199.9 - 400.0°C JPt100 -199.9 - 900.0°F
Process high alarm
J -200 - 1000°C
Pt100 -300 - 1500°F Process low alarm
R 0 - 1760°C JPt100 -300 - 900°F High limit with standby
S 0 - 1760°C 4-20 mA -1999–9999(*1) Low limit with standby
B 0 - 1820°C
0-20 mA -1999–9999(*1) H/L limits with standby
E -200 - 800°C
0 - 1 V -1999 - 9999 H/L limits independent
T -199.9 - 400.0°C 0 - 5 V -1999 - 9999
H/L limit range
N -200 - 1300°C 1 - 5 V -1999 - 9999 independent alarm
PL-Ⅱ 0 - 1390°C
0 - 10 V -1999 - 9999
H/L limits with standby
C(W/Re5-26) 0 - 2315°C 4-20 mA -1999–9999(*2) independent alarm
Pt100 -199.9 - 850.0°C 0-20 mA -1999–9999(*2)
A1 - A4 Energized/De-energized
JPt100 -199.9 - 500.0°C Decimal point place
Energized
Pt100 -200 - 850°C No decimal point
De-energized
JPt100 -200 - 500℃ 1 digit after point
A1 - A4 HOLD function
K -320 - 2500°F
2 digits after point
Not holding
K -199.9 - 750.0°F
3 digits after point
Holding
OUT2 cooling method
J -320 - 1800°F
Direct/Reverse action
R 0 - 3200°F Air cooling
Reverse action
S 0 - 3200°F Oil cooling
Direct action
B 0 - 3300°F Water cooling Output status when input errors occur
E -320 - 1500°F A1 - A4 type Output OFF
T -199.9 - 750.0°F No alarm action Output ON
N -320 - 2300°F High limit alarm Controller/Converter
● Key Operation
• + : Press and hold the key and key (in that order).
•
+ (For 3 sec): Press and hold the key and key (in that order) together for approx. 3 seconds. .
•
+ (For 3 sec): Press and hold the key and key (in that order) together for approx. 3 seconds.
•
+ (For 3 sec): Press and hold the key and key (in that order) together for approx. 3 seconds.
• Set or select each item with the
or key, and register the value with the
•
: If the key is pressed, the unit proceeds to the next item, illustrated by an arrow.
•
To revert to the PV/SV Display, press the key for approx. 3 seconds in any mode.
Alarm 3 type Alarm 4 Energized/
De-energized
Alarm 3 value 0 Alarm 4
Enabled/Disabled HOLD function
Alarm 3 value Alarm 4 hysteresis
Alarm 3 high limit Alarm 4 delay time
alarm value
Alarm 3 Energized/ Remote/Local
De-energized
Alarm 3 Remote bias
HOLD function
Alarm 3 hysteresis External setting
input high limit
Alarm 3 delay time External setting
input low limit
Alarm 4 type SV Rise/Fall rate
start type
Alarm 4 value 0 SV rise rate
Enabled/Disabled
Alarm 4 value SV fall rate
Alarm 4 high limit Control output
alarm value OUT1/EVT
Description
Description
shunt resister" is selected),
shunt resistor between input terminals.
Controller
Remote
Converter
SV Rise/Fall rate start type
Event input DI allocation (*3)
SV start
No event
PV start
Set value memory
Control output OUT1/EVT
Control ON/OFF
OUT1
Direct/Reverse action
EVT
Preset output 1
Heater burnout alarm output
ON/OFF
Enabled/Disabled
Disabled
Preset output 2
ON/OFF
Enabled
Auto/Manual control Loop break alarm output
Enabled/Disabled
Integral action Holding
Disabled
Set value memory
Enabled
Control ON/OFF
A1 - A4 output Enabled/Disabled
Direct/Reverse action
Disabled
Preset output 1
Enabled
ON/OFF
SUB-MODE key function
Preset output 2
Control output OFF
ON/OFF
Auto/Manual control
Auto/Manual control
Alarm HOLD cancel
Integral action Holding
Auto/Manual control after
A1 - A4 value 0 Enabled/Disabled
power ON
Disabled
Automatic control
Enabled
Manual control
Remote/Local
Local
(*1) Externally mounted 50 shunt resistor (*2) Built-in 50 shunt resistor
(*3) 001 to 007: Works when contacts are closed (Input ON).
008 to 014: Works when contacts are open (Input OFF).
key.
Heater burnout alarm
output Enabled/Disabled
Loop break alarm output
Enabled/Disabled
Alarm 1 output
Enabled/Disabled
Alarm 2 output
Enabled/Disabled
Alarm 3 output
Enabled/Disabled
Alarm 4 output
Enabled/Disabled
OUT1 MV preset
value
OUT2 MV preset
value
SUB-MODE key
function
Auto/Manual control
after power ON
Reverts to the PV/SV Display.