Thermo Scientific GenPure Standard Operating Instructions Manual
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Thermo Scientific GenPure Standard Operating Instructions Manual

Barnstead genpure series water purification system with xcad
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Operating Instructions
Thermo Scientific Barnstead GenPure
Water Purification System
with xCAD
Serial no.: ................................
These Operating Instructions must be read prior to installation and start-up!
50131281 Stand: 11.12 Rights to technical changes reserved

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Summary of Contents for Thermo Scientific GenPure Standard

  • Page 1 Operating Instructions Thermo Scientific Barnstead GenPure Water Purification System with xCAD Serial no.: ........ These Operating Instructions must be read prior to installation and start-up! 50131281 Stand: 11.12 Rights to technical changes reserved...
  • Page 2 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system EC-Declaration of Conformity in accordance with the EEC machine directive 2006/42/EC, appendix II A We hereby certify that the following described machine in its conception and form put by us into...
  • Page 3 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Preface Dear Sir or Madam, In deciding to purchase a high-purity water system of type GenPure with xCAD you have se- lected a high-quality product. Thank you for the confidence you have placed in us.

  • Page 4: Table Of Contents

      8. Description of how the systems function ..........17   8.1 Flow chart, GenPure Standard with xCAD ............... 18  8.2 Flow chart , GenPure UV with xCAD ................19  8.3 Flow chart, GenPure UF with xCAD ................20  8.4 Flow chart, GenPure UV/UF with xCAD ................21 ...
  • Page 5 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system   12.1.7 Display of fault storage: ................... 40  12.1.8 Print-out ........................41  12.1.9 Unlocking the system ....................41 12.2 OEM-Menu: ........................43 12.2.1 Setting the maximum operating temperature: ............43  12.2.2 Setting the rinsing time: ................... 44 ...

  • Page 6: Explanatory Notes On The Operating Instructions

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 2. Explanatory notes on the operating instructions EU Mark of Conformity CSA - admission Important operating and/or maintenance instructions! Read the oper- ating instructions with due care . Risk of electric shock! Electrical work on the system is only to be car- ried out by qualified personnel.

  • Page 7: Transport And Packaging

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 3. Transport and packaging Ultra pure water systems are carefully checked and packed prior to shipment but, despite this, there is always a possibility that damage could occur to them during shipment.

  • Page 8: Safety Precautions

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 4. Safety precautions For your own safety, please observe the above safety precautions!  GenPure series systems are modern ultra pure water systems that are intended ex- clusively for the purification of tap water of drinking quality that has been previously treated by reverse osmosis, ion exchange or distillation.
  • Page 9 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system  The term of the guarantee is12 months!  Never look directly at a switched-on UV-lamp, because UV light endangers eyesight! Never switch the UV-lamp on when is has been taken out of the metal cylinder! ...

  • Page 10: Intended Purpose

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 5. Intended purpose The continuous increase in ultra pure water quality requirements, technologies that are increas- ingly more sophisticated, lowered detection limits in laboratories and the need of for user- friendly systems and complete solutions were the basic for the development of the novel ultra pure water systems that we call GenPure with xCAD.

  • Page 11: Extent Of Delivery

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 6. Extent of delivery The GenPure with xCAD ultra pure water system is available in the following versions: GenPure Standard, article no. 50131286 (Basic system) with xCAD, bench version GenPure Standard, article no. 50131300 (Basic system) with xCAD, wall version GenPure UF, article no.
  • Page 12 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Feedwater connector kit Article no. 25.0075 consisting of: Union nut, R 3/4“ Article no. 14.0003 Insert, R 1/4“ Article no. 14.0189 Screwed connector, R 1/4“ Article no. 14.0075 Gasket, R 3/4"...

  • Page 13: Technical Specifications

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 7. Technical specifications Demands on the feedwater Source Tap water pretreated by reverse osmosis, ion ex- change or distillation. Silt density index (SDI) max. 1 for all versions. For water that is not pretreated by reverse osmosis, a prefilter with a 1 µm membrane...
  • Page 14 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Dimensions, xCAD (bench version) Height approx. 725 mm Width 260 mm Depth approx. 530 mm Weight 12 kg Dimensions, xCAD (wall version) Height approx. 655 mm Width 260 mm Depth approx. 530 mm...
  • Page 15 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Cell constants, measuring cells Conductivity, feedwater 0.16 cm Conductivity, after UV-photooxidation 0.01 cm Conductivity, ultra pure water 0.01 cm Connectors for water genpure Feedwater Hose, 8 mm o.d. Rinse water Hose, 8 mm o.d.
  • Page 16 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Materials of parts that contact water Pressure reducer Pump head Nylon with glass fibre UV-Lamp High purity quartz UV-Housing Stainless steel Filter cartridge UF-Housing Polycarbonate Rinsing solenoid valve Dispensing valve PVDF...

  • Page 17: Description Of How The Systems Function

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 8. Description of how the systems function GenPure versions: Standard, UV, UF, UV/UF with xCAD Tap water that has been pretreated upstream by reverse osmosis, ion exchange or distillation passes through a pressure reducer and into the GenPure ultra pure water system, where the conductivity is monitored.

  • Page 18: Flow Chart, Genpure Standard With Xcad

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 8.1 Flow chart, GenPure Standard with xCAD A-F1 Filter cartridge A-F2 Sterile filter A-P1 Circulation pump FIS400 Digital flowmeter QIA 300 Conductivity, feedwater QIA 301 Conductivity, ultra pure water TIA 500...

  • Page 19: Flow Chart , Genpure Uv With Xcad

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 8.2 Flow chart , GenPure UV with xCAD A-F1 Filter cartridge A-F2 Sterile filter A-P1 Circulation pump A-UV1 UV-Photooxidation FIS400 Digital flowmeter QIA 300 Conductivity feedwater QIA 301 Conductivity, ultra pure water...

  • Page 20: Flow Chart, Genpure Uf With Xcad

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 8.3 Flow chart, GenPure UF with xCAD A-F1 Filter cartridge A-F2 Sterile filter A-F3 Ultrafiltration module A-P1 Circulation pump FIS400 Digital flowmeter QIA 300 Conductivity, feedwater QIA 301 Conductivity, ultra pure water...

  • Page 21: Flow Chart, Genpure Uv/Uf With Xcad

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 8.4 Flow chart, GenPure UV/UF with xCAD A-F1 Filter cartridge A-F2 Sterile filter A-F3 Ultrafiltration module A-P1 Circulation pump A-UV1 UV-Photooxidation FIS 400 Digital flowmeter QIA 300 Conductivity, feedwater QIA 301...

  • Page 22: Flow Chart, Genpure Uv-Toc With Xcad

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 8.5 Flow chart, GenPure UV-TOC with xCAD A-F1 Filter cartridge A-F2 Sterile filter A-P1 Circulation pump A-UV1 UV-Photooxidation FIS400 Digital flowmeter QIA 300 Conductivity, feedwater QIA 301 UV-Intensity QI 302 Conductivity, TOC measurement...

  • Page 23: Flow Chart, Genpure Uv-Toc/Uf With Xcad

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 8.6 Flow chart, GenPure UV-TOC/UF with xCAD A-F1 Filter cartridge A-F2 Sterile filter A-F3 Ultrafiltration module A-P1 Circulation pump A-UV1 UV-Photooxidation FIS400 Digital flowmeter QIA 300 Conductivity, feedwater QIA 301 UV-Intensity...

  • Page 24: Setting Up The System

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 9. Setting up the system 9.1 Installation area Take the following criteria into consideration when selecting the installation area:  Feedwater pressure at least 0,1 bar, at most 6 bar Lowest temperature +2°C ...

  • Page 25: Connectors

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 9.2 Connectors Connectors, GenPure: Connector for 25 pin sockets (system control) Connector for 25 pin sockets (system control) Feedwater connector, 8 mm o.d. Rinse water connector, 8 mm o.d. Ultra pure water connector, 6 mm o.d. (to xCAD) Ultra pure water connector, 4 mm o.d.

  • Page 26: General Setting Up Of The System / Bench Version Xcad

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 9.3 General setting up of the system / bench version xCAD Proceed as follows to set your GenPure with xCAD (bench version) ultra pure water system up ready for use: Stand the GenPure system with the xCAD where it is to be installed.

  • Page 27: Setting Up The System / Wall Version Xcad

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 7) Lead the 25 pin plugs/extension cables and 4 mm and 6 mm o.d. hoses through the wall and connect the 25 pin plug (1) from the GenPure with the socket (1) on the xCAD and the 25 pin plug (2) from the GenPure with the socket (2) on the xCAD.
  • Page 28 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Installing the wall mount Caution: The included screws and dowels are only intended to fix the wall mount to a concrete wall or a solid masonry! The two 25 pin plugs/extension cables and the 4 mm o.d. and 6 mm o.d. hoses can be led laterally down the wall or be led out through the wall at the back.
  • Page 29 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 9) Take the cartridge cover off of the GenPure system 10) Take the plugs off from the filter cartridge and save them. 11) Push the filter cartridge in the guide in the system, plug the quick-connect connectors on so that they audibly click into position and put the cartridge cover back on.

  • Page 30: Wall Mounting Genpure System

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 9.5 Wall mounting GenPure system Proceed as follows to mount your GenPure system to a wall:  Use a twist frill (8 mm or 5/16 inch) to make the two holes in the wall that are required as shown in the diagram above.

  • Page 31: Mounting The Power Pack (Voltage Supply)

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 9.6 Mounting the power pack (voltage supply)  Whenever possible, mount the power pack on the wall to the left or right of the ultra pure water system where it is freely accessible.

  • Page 32: Examples Of System Set-Ups

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 9.7 Examples of system set-ups Connection to a pretreatment: Connection to a Pacific TII system with storage tank:...
  • Page 33 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Connection to a storage tank: Caution: When connected to a storage tank, the system must be switched to “nonstop“ operation for ultra pure water dispensing.

  • Page 34: Putting The System Into Operation

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 10. Putting the system into operation Allow the system to warm up to, or to cool down to, room temperature before starting it up for the first time. Check that all hose connections have been made as specified in the "Setting up the system"...

  • Page 35: Operating Elements

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 11. Operating elements Intervall – ppb 18,2 MΩxcm 18,5°C UV/TC...

  • Page 36: System Control

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12. System control General information A press on the ON/OFF-key causes the system to run in the Interval operating mode (see Inter- val mode). Interval operation then runs automatically every 0.5 hours for the set length of time to ensure the ultra pure water quality.

  • Page 37: Menu

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12.1 Menu 12.1.1 Feedwater conductivity: A single press on the menu-key allows the feedwater conductivity to be read and the limit- ing value of the feedwater conductivity to be set. The fault message that flashes in the fourth line of the display when the feedwater limiting value is exceeded is "Limit value...

  • Page 38: Uv-Lamp Operating Time And Intensity

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12.1.3 UV-Lamp operating time and intensity: In this menu, the operating hours of the UV-lamp are displayed and the input for the UV- sensor is evaluated. When the maximum operating time is reached, then the "UV-time" fault message is trig- gered.

  • Page 39: Disinfection

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system During Rinsing the display shows: Rinse 30 sec. 12.1.6 Disinfection A sixth press on the menu-key gives you the possibility of carrying out disinfection. When this menu-prompt is confirmed with Enter, the command Disinfection cartidge. Install one“...

  • Page 40: Display Of Fault Storage

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system After disinfection, the display shows: filterset Press enter 12.1.7 Display of fault storage: A seventh press on the menu-key calls the fault storage. Confirmation with Enter allows you to look through the faults in the fault storage.

  • Page 41: Print-Out

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12.1.8 Print-out A eight press on the menu-key bring you to a menu in which you can hand-request a print- out. The display shows: Print out? Press enter 0000 12.1.9 Unlocking the system A nine press on the menu-key in this menu brings you to the “Code”...
  • Page 42 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Assignment Table for code numbers that allow the system to be unlocked Printer Code no. Person output 0001 0002 0003 0004 0005 0006 0007 0008 0009...

  • Page 43: Oem-Menu

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12.2 OEM-Menu: Basic settings and limiting values can be changed in this menu. To make changes in the OEM menu, the system control must previously be unlocked (see section “Menu” Unlocking the system).

  • Page 44: Setting The Rinsing Time

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12.2.2 Setting the rinsing time: Basic setting: 30 sec. Setting range: 10 - 60 sec. The display shows: OEM Menu Rinse time 30 sec. 12.2.3 Changing the disinfection time: Basic setting: 30 min.

  • Page 45: Setting The Interval Rinse Time

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12.2.5 Setting the interval rinse time: Basic setting: 0.5 sec. Setting range: 0.1 - 2 sec. The display shows: OEM Menu Rinse interval 0.5 sek. 12.2.6 Setting the real-time clock: Basic setting:...

  • Page 46: Selecting The Language

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12.2.8 Selecting the language: Basic setting: English Setting range: Englisch, French, German The display shows: OEM Menu Language English 12.2.9 Switching units: Basic setting: Resistance MΩxcm Setting range: Resistance MΩxcm, Specific electrical resistance MΩ cm...

  • Page 47: Entering The System Type And Serial Number

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12.2.11 Entering the system type and serial number: This menu prompt is for the entry of the system type and the serial number of it. Both en- tries are given in the headline of each print-out. Settings are made with the arrow keys.

  • Page 48: Printer Output

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12.3 Printer output Various parameters are recorded by the printer. A differentiation is made between three types of messages: - Standard messages - Code messages - Fault messages 12.3.1 Standard messages: Here a record of all measured values is printed out in dependence on the sending interval.

  • Page 49: Fault Messages

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 12.3.3 Fault messages: When a fault message is shown in the display, e.g. for the ultra pure water limiting value, then the fault message is printed out at the end of the sending interval.

  • Page 50: Maintenance

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 13. Maintenance Regular maintenance of your system maintains the value of it. We recommend that you close a service contract with your service company. You then have the certainty of a high operational safety and reliability.

  • Page 51: Maintenance Intervals

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 13.1 Maintenance intervals Consumable materials are to be replaced at the intervals given in the following Table or when there is a drop in performance: Material Flow chart no. Article no.

  • Page 52: Replacing The Filter Cartridge

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 13.2 Replacing the filter cartridge The filter cartridge is to be replaced when the maximum limiting value that you have set for the ultra pure water is exceeded or when the "New Filter cartridge"...

  • Page 53: Disinfection

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 13.3 Disinfection Disinfection should be regularly carried out, at the latest when the filter cartridge is replaced. To disinfect the system you require a Disinfection cartridge, article no. 09.2201. Use cleaning solutions as follows: MICRO-Chlor Granulate, 1 box, article no.
  • Page 54 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system...

  • Page 55: Waste Disposal

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 14. Waste disposal When the packaging is no longer needed it can be disposed of as household waste. Systems are in conformity with EEC Guideline 2002/95/EC The system is not to be thrown away as household waste but must be properly disposed of. It can be returned to the manufacturer for safe disposal according to EEC Guideline 2002/96/EC.

  • Page 56: Trouble Shooting

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 15. Trouble shooting Fault Cause Remedy The system does not start - No supply of power - Provide power Dispensing not possible - Feedwater tap is closed - Open feedwater tap...
  • Page 57 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Fault message: - Filter cartridge exhausted - Replace with new filter - Limiting value set too low cartridge (art.-no.: 09.2005) "Lim. val.pure w." - System has a UF-module - Check and suit the limiting...

  • Page 58: Replacement Parts And Consumables

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 16. Replacement parts and consumables 16.1 GenPure No. R+I no. Article desigantion Article no. A-F1 Filter cartridge 09.2005 A-UV1 Replacement UV-lamp 09.2002 A-P1 Pressure booster pump 19.0050 A-F3 Ultrafiltration module (optional)

  • Page 59: Xcad

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 16.2 xCAD No. R+I no. Article designation Article no. Microprocessor-system control 26.0025 Sterile filter capsule, 0,2 m A-F2 09.1003 Press button 16.0370 Solenoid valve 15.0101 Extension cable SUB-D, 25 pin, GenPure/xCAD...

  • Page 60: Consumables And Accessories

    Disinfection cartridge 09.2201 Printer 09.2207 Qualification documents IQ, OQ IOQDOCE50133918 The address to contact when your system requires service: Overview of Thermo Scientific International Sales Organization Postal address USA: Thermo Scientific 275 Aiken Road Asheville, NC 28804 Enquiries from USA/Canada Sales:...
  • Page 61 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Belgium Sales: +32 53 73 4241 Service: +32 53 73 4241 Finland/Nordic/Baltic countries Sales: +358 9 329 100 Service: +358 9 329 100 France Sales: +33 2 2803 2180 Service: +33 825 800 119...

  • Page 62: Terminal Assignment

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 18. Terminal assignment...

  • Page 63: Maintenance Record

    Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system 19. Maintenance record (Correct keeping of this maintenance record is a condition of the guarantee) Customer address: Location: System type: Serial no.: Year made: Date Feedwater Ultra pure Ultra pure Tempe-...
  • Page 64 Thermo Scientific Barnstead GenPure with xCAD Ultrapure water system Contact Information Thermo Scientific North America: USA/Canada +1 866 984 3766 (866-9-THERMO) Europe: Austria +43 1 801 40 0, Belgium +32 53 73 42 41, France +33 2 2803 2180, Germany national toll free 08001-536 376,...

This manual is also suitable for:

Genpure uv-toc/uf50131286Genpure uf501313005013125050131302 ... Show all

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