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Jacobsen HR9016 Mounting Instructions
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Jacobsen HR9016 Mounting Instructions

Jacobsen HR9016 Mounting Instructions

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Summary of Contents for Jacobsen HR9016

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE Introduction Safety Precautions Parts Photos Standard Parts List Standard Bolts List Optional Heater Parts List Electrical Connectors List Optional Heater Installation Decals Page Hardware Tightening Torques Operator’s Manual...
  • Page 4 INTRODUCTION TO THE PURCHASER All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before operation. This manual has been prepared to assist the owner and operators in the safe operation and suitable maintenance of the canopy.

  • Page 5: Safety Precautions

    SAFETY PRECAUTIONS SAFETY FIRST This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this cab.

  • Page 6: Standard Parts List

    STANDARD PARTS LIST QUANTITY SIZE and ITEM L&R Rear Mounting Brackets (2 piece) Front Mounting Bracket Rear Panel Platform Floormat L&R Underseat Floormat Standard Acoustic Foam Step Pad Hydraulic Pedal Bracket 15’ 180° O-Rubber Four Structural Washer 50 Amp Circuit Breaker (#30055-50 w/jumper wire installed) Seat Belt Assembly (#C6180AS) 1/4”...

  • Page 7: Optional Heater Parts List

    OPTIONAL PARTS LIST QUANTITY SIZE and ITEM Cab Lifting Bar OPTIONAL AIR CONDITIONOR PARTS LIST QUANTITY SIZE and ITEM Compressor Bracket Belt Tightener M10 X 100 X 1.5mm Carriage Bolt, YD M10 X 90 X 1.5mm Flange Bolt, YD M10 X 1.5 Flange Nuts, YD 3/8”...
  • Page 8 Park the tractor in a well ventilated location on a flat and level surface. Fully lower the cutting units to the ground, engage the parking brake, turn the ignition switch to the off position, and remove the key. —————————————————————————————————— Wait for all movement to stop before making any adjustments or modifications. Take this opportunity to thoroughly inspect the equipment and perform other required maintenance.
  • Page 9 fuel tank to frame. Remove two remaining 5/16” screws (M) holding fender wall to frame and remove fender wall. Lift fuel tank out and away from tractor. Note - Be careful not to damage fittings. Figure Two —————————————————————————————————— Remove seat. Remove three 5/16” screws, lockwasher and washers (N) holding heat shield to hydraulic tank, and remove shield.
  • Page 10 remove all mounting hardware. Tank must remain supported by frame. Carefully slide rear of hydraulic tank away form center of tractor. Tank should slide a few inches to provide clearance for rear mounting bracket, but must remain securely supported by frame. Figure Four ——————————————————————————————————...
  • Page 11 Figure Five —————————————————————————————————— Install left underseat NDAX. Take the 1” X 1” NDAX (1) remove the backing and place it on the seat mount. Start at the back and work your way forward until you reach the left tank mount (2). See Figure 6. Take the 3/4” X 3/4” NDAX, remove backing and place it along the seat mount, starting where the 1”...
  • Page 12 Figure Eight —————————————————————————————————— Install standard acoustic foam. Remove the front casing of the steering tower. Move the foam into position inside the tower (6). Once the foam is in place, peel off the backing and secure it into place with the adhesive side. Figure Nine ——————————————————————————————————...
  • Page 13 Figure Four Figure Five —————————————————————————————————— Install front mounting bracket. Bolt the front mounting bracket (13) over the front lip of the foot platform using the 3/4” bolts (14) and corresponding hardware. Find the two 1/2” nuts welded onto the left and right sides of the bracket. Mark the hole locations on the side lips of the foot platform and remove the front bracket.
  • Page 14 Figure Fourteen —————————————————————————————————— Install fuel tank. Place fuel tank back on tractor. Install two 1/2” carriage bolts and hardware (L) from frame to fuel tank and fender wall. Lift rear tank mount into position and secure to left rear mounting bracket and crossframe with 3/4” hardware.
  • Page 15 Basic Cab Preparation Important – The side panels and roof are not structural – DO NOT handle the cab in any way using the side panels or roof. Note - Retain all fasteners and parts for reassembly. —————————————————————————————————— Install cab weather stripping. For the left side panel, install 180° bulb seal (17). Start at the left front lower corner of the inner steel side panel.
  • Page 16 post. Attach lifting bar to hoist, ensuring that lifting bar, chains or cables will not damage the cab roof. Remove bolts securing cab to pallet. Lift cab with hoist. Figure Sixteen ——————————————————————————————————...
  • Page 17 Beginning Cab Installation Lowering the cab. Begin lowering the cab carefully onto the tractor, guiding the rear mounts between the tanks. Ensure that fuel and oil filler spouts clear the cab side panels. Ensure that the heater hose does not become pinched under cab. Lower the cab until the cab mounts are resting on the rubber isolators in the front and rear bracket isolator cups.
  • Page 18 Installing Cab Options Attach the power wires. Take the cab ground wire (35) and run it to the machine ground, located on the rear left side of the engine. Ensure that the wire does not interfere with any moving parts of the engine. Figure Twenty-one ——————————————————————————————————...
  • Page 19 Completing Cab Installation Install seat. Install seat belt assembly on to the seat using the instruction sheet provided with the belt. (Figure 25) Install seat pan assembly (Figure 3) using four 3/8” screws and corresponding hardware (R). Connect wire harnesses. Install floorboard using four 7/16”...
  • Page 20 Replace oil cooler, by reversing step four from above. (See Figure 1) Install floor shield (G) on tractor. Insert prop rod into hole in frame to hold oil cooler in its regular position (D) at bottom of cooler and position hydraulic line to the front of it.
  • Page 21 Installing the step. Remove the two bolts on the left wing of the front deck, where the step fits under a support bracket. Replace those bolts with two 3/8” X 1 1/2” hex bolts (46) supplied. Place step (47) over the bolts, positioning it to the front and outside of the original step.
  • Page 22 Optional Air Conditioner Installation Disconnecting Battery. Disconnect the battery. Be sure to follow safety precautions. —————————————————————————————————— Removing Alternator. Remove the alternator and alternator belt tensioner. Save hardware for later re-installation. —————————————————————————————————— Drill out belt tensioner hole to 3/8” wide. —————————————————————————————————— Installing new compressor.
  • Page 23 Connecting A/C hoses. Route the A/C hoses, located at back rear of cab, into engine bay. Connect hoses onto the compressor. —————————————————————————————————— Connecting A/C wiring. Route the wire labeled A/C to the compressor clutch. Connect the wires. Re-connect battery ground. Please Note –...

  • Page 24: Optional Heater Installation

    Optional Heater Installation Draining anti-freeze. Drain anti-freeze from engine before proceeding. —————————————————————————————————— Installing the pressure fitting. Locate the thermostat housing on the left side of the engine. Remove the plug, and install the 3/8” NPT X 5/8” barb - 135° fitting. This is the pressure fitting.
  • Page 25 Testing heater. Refill engine with anti-freeze. Open the cab heater valve using the rotary control on the switchplate, and turn on the fan. Start the vehicle and run at PTO RPM for five minutes to build up engine heat. Check for leaks and add anti-freeze if required.

  • Page 26: Hardware Tightening Torques

    MINIMUM HARDWARE TIGHTENING TORQUES IN FOOT -POUNDS Size SAE Grade 8 Gold Plated Hardware and Locknuts *1/4” *157 (18) *5/16” *324 (37) 3/8” 48 (65) 7/16” 77 (104) 1/2” 117 (159) 9/16” 169 (2290 5/8” 233 (316) 3/4” 413 (560) 7/8”...