Jacobsen HR 9016 Turbo Parts & Maintenance Manual
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Jacobsen HR 9016 Turbo Parts & Maintenance Manual

Jacobsen HR 9016 Turbo Parts & Maintenance Manual

Rotary mower hr 9016 turbo series
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See also: Parts & Maintenance Manual , Dealer's Manual
Parts & Maintenance Manual
HR 9016 Turbo
70528 – Kubota V3300-DI TEB, 4WD*
70529 – Kubota V3300-DI TEB, 4WD with ROPS
70530 – Kubota V3300-DI TEB, 4WD EC with ROPS
70531 – Kubota V3300-DI TEB, 4WD EC*
*- These units must have a certified ROPS/cab installed by the Dealer before the mower can be put into service
and registered for warranty coverage.
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
GB
United
Kingdom
Rotary Mower
™
WARNING
4136607-Rev.F-GB
6
5
9
1 1
1 6
1 3
1 5
7
8
1 8
1 - I N C L U D E S I T E M S 3 - 1 6
1 7
1 9
3
1 0
4
When Performance Matters.
™

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  • Page 1 4136607-Rev.F-GB 1 - I N C L U D E S I T E M S 3 - 1 6 Parts & Maintenance Manual HR 9016 Turbo Rotary Mower ™ 70528 – Kubota V3300-DI TEB, 4WD* 70529 – Kubota V3300-DI TEB, 4WD with ROPS 70530 –...

  • Page 2: Service Parts

    Suggested Stocking Guide To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 3.

  • Page 3: Table Of Contents

    Table of Contents Safety Maintenance Operating Safety ..........4 General .............. 18 Important Safety Notes .........5 Inspecting Blades ..........18 Specifications Sharpening Blades ..........19 Product Identification..........6 Engine ..............20 Engine ..............6 Engine Oil ............20 Tractor ..............6 Muffler and Exhaust ...........20 Weights and Dimensions ........7 Air filter ...............21 Cutting Units ............7 Fuel ..............21...

  • Page 4: Safety

    Only use accessories and attachments 21. To prevent tipping or loss of control, do not start or stop approved by Jacobsen. suddenly on slopes. Reduce speed when making sharp Stay alert for holes in the terrain and other hidden turns.

  • Page 5: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or...

  • Page 6: Specifications

    PRODUCT IDENTIFICATION_________________________________________________ 70528H ......HR 9016 Turbo, 4 Wheel Drive 70529 ......HR 9016 Turbo, 4 Wheel Drive ® with ROPS 70530H ......HR 9016 Turbo, 4 Wheel Drive EC CHARLOTTE, NC PRODUCT OF U.S.A. 70528 1601 70531 ......HR 9016 Turbo, 4 Wheel Drive EC with ROPS H ........

  • Page 7: Engine

    Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty. Air Blow Gun ............JAC5098 Carefree Tire Kit ............

  • Page 8: Ce Declaration Of Conformity

    Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja ärinimi ja täielik aadress Valmistajan toiminimi ja täydellinen osoite Nom commercial et adresse complète du fabricant Firmenname und vollständige Adresse des Herstellers Jacobsen, A Textron Company A gyártó üzleti neve és teljes címe Ragione sociale e indirizzo completo del fabbricante 11524 Wilmar Blvd.
  • Page 9 Místo a datum prohlášení Sted og dato for erklæringen Plaats en datum van de verklaring Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration Jacobsen, A Textron Company Ort und Datum der Erklärung A nyilatkozat kelte (hely és id ) Luogo e data della dichiarazione 11524 Wilmar Blvd.

  • Page 10: Adjustments

    ADJUSTMENT ADJUSTMENT GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized Jacobsen Dealer. WARNING 2. Replace, adjust, worn damaged To prevent injury, lower implements to the ground, components. disengage all drives, engage parking brake, stop 3. Do not wear jewelry or loose fitting clothing when engine, and remove key from ignition switch before making adjustments or repairs.

  • Page 11: Servicing Front Deck

    ADJUSTMENT SERVICING FRONT DECK___________________________________________________ The front deck can be raised and tilted up to improve arms. To prevent personal injury or damage to deck access to the cutting unit and blades for service and or lift arms, DO NOT allow deck to drop from service cleaning.

  • Page 12: Cutting Height

    ADJUSTMENT CUTTING HEIGHT _________________________________________________________ Cutting height for decks can be adjusted from 1 to 5-1/2 in. (25-125 mm) in 1/2 in. (13 mm) increments. Actual Mount No. of Spacers Mount Height Location Under Mount Middle cutting height may vary somewhat from the heights given 1 1/2 Lower Upper...

  • Page 13: Parking Brake

    ADJUSTMENT PARKING BRAKE _________________________________________________________ The brake switch is part of the Interlock System and 4. When properly installed, the switch will be closed senses when the parking brake is engaged. If this switch when the parking brake is engaged and open when fails, the machine may not start and the Interlock System the brake is disengaged.

  • Page 14: Neutral Sensing Switch

    ADJUSTMENT NEUTRAL SENSING SWITCH________________________________________________ The neutral sensing switch is part of the operator backup system. It is designed to prevent the mower from starting unless the traction pedal is in Neutral. If this switch fails or is out of adjustment, the mower will not start. 1.

  • Page 15: Lift Limit Switches

    ADJUSTMENT 3.10 LIFT LIMIT SWITCHES _____________________________________________________ The rotation of the cutting blades is controlled by limit 3. Shut OFF engine and remove key. Support decks switches positioned on the mower frame near the lift using blocks. This will prevent them from accidently arms for each deck.

  • Page 16: Traction Pedal

    ADJUSTMENT 3.11 TRACTION PEDAL_________________________________________________________ The traction pedal must be adjusted so the pump is at full stroke when the pedal is fully depressed in the forward position. 1. Make sure return arm (K-Figure 3H) on pump is adjusted to neutral, Section 3.7. 2.

  • Page 17: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 18: Maintenance

    4. Use the illustrations in the Parts List as reference for adjustments cannot be made, contact an Authorized the disassembly and reassembly of components. Jacobsen Dealer. 5. Recycle or dispose of all hazardous materials 2. Inspect the equipment on a regular basis, establish...

  • Page 19: Sharpening Blades

    MAINTENANCE SHARPENING BLADES _____________________________________________________ 1. Place a wooden block between the blade and mower housing to stop the blade from moving. To remove blade, turn screw holding blade counterclockwise Maximum WARNING 1/2” (13 mm) The mower blades can develop sharp edges. Use caution whenever servicing and handling.

  • Page 20: Engine

    If the injection pump, injectors, or the fuel system require service, contact an authorized Jacobsen Dealer. During the break-in period, Jacobsen recommends the following: Note: The mower is designed to operate and cut most efficiently at the preset governor setting. Do not change 1.

  • Page 21: Air Filter

    MAINTENANCE AIR FILTER_______________________________________________________________ Check the service indicator daily. Replace air cleaner 5. Check all hoses and air ducts. Tighten hose clamps. element immediately when red band becomes visible (A) Do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine.

  • Page 22: Fuel System

    MAINTENANCE FUEL SYSTEM ____________________________________________________________ Refer to Section 4.23 for specific maintenance intervals. To change fuel filter: See Engine Manual for detailed procedures. 1. Close fuel valve on tank, then remove and discard the existing filter. Before replacing any filter, thoroughly clean the filter 2.

  • Page 23: Charging Battery

    MAINTENANCE 4.12 CHARGING BATTERY _____________________________________________________ 2. Whenever possible, remove the battery from the mower before charging. If battery is not sealed, WARNING check that the electrolyte covers the plates in all the cells. Charge battery in a well ventilated area. Batteries generate explosive gases.

  • Page 24: Hydraulic Oil

    3. After oil has drained install drain plug and fill with Drain and replace the hydraulic oil if you notice the Jacobsen Hydraulic Oil. presence of water or foam in the oil, a rancid odor (indicating excessive heat), or after a major component 4.

  • Page 25: Radiator & Oil Cooler

    If you have to add coolant more than once a month, or add more than one quart at a time, have a Jacobsen Dealer check the cooling system. Drain and refill annually. Remove the radiator cap, open the engine block drain and the radiator drain.

  • Page 26: Care And Cleaning

    Note: Do not wash any portion of the equipment while it is Repair damaged metal surfaces and use Jacobsen touch-up hot. Do not use high pressure spray or steam. Use cold paint. Wax the equipment for maximum paint protection.
  • Page 27 MAINTENANCE Always check Interlock System after servicing the electrical system! K15 K16 K17 LTS 4WD CRS Wire Harness Label MR MC ML NT3 NT2 NT1 BK2 BK1 KYS KYA KYI Schematic Code Relay Description Function KYA / K2 Key Switch “A” Holds fuel stop solenoid valve open when ignition switch is in the RUN position and operator is seated.

  • Page 28: Tires

    MAINTENANCE 4.19 TIRES ___________________________________________________________________ 2. Check pressure yearly. Use an accurate, low pressure tire gauge. CAUTION 3. Keep tires inflated to proper pressure Unless you have the proper training tools and Mower: 20-22 psi (138 -152kPa) experience, DO NOT attempt to mount a tire on a rim. Decks: 20-25 psi (138 -173 kPa) Improper mounting can produce an explosion which may result in serious injury.

  • Page 29: Rollover Protection Structure (Rops)

    3. Check and retorque all hardware. All replacement components used for the ROPS must be as Do not loosen or remove bolts, do not weld, drill, modify, specified in the Jacobsen Parts List. bend, or straighten a damaged structure. 4.22 STORAGE ________________________________________________________________...

  • Page 30: Maintenance Chart

    Manual grease gun with NLGI Grade 2 (Service Class LB) *** Clean as Required III Engine Oil - See Section 4.5 **** Check lug bolt torque daily for first 100 hours of operation Jacobsen Hydraulic Oil - VG ISO 68...

  • Page 31: Lubrication Chart

    MAINTENANCE 4.24 LUBRICATION CHART______________________________________________________ HR014 Grease Fitting Locations F1 - 50 Hours (Every Week) F2 - 150 Hours Caster Spindles (10) Drive Shaft U-Joint Caster Wheel Axles (10) Drive Shaft Slip Joint Gauge Wheel Axles Return Canister Pivot Lift Cylinder - Front Deck Lift Arm - Front Deck Side Deck Pivots Steering Cylinder...

  • Page 32: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not Parking brake disengaged Check Interlock System and start-up procedure.

  • Page 33: Notes

    NOTES NOTES...

  • Page 34: Parts List

    Transportation 4. Order by the quantity desired, the part number, and charges must be prepaid. description of the part as given in the parts list. Use of other than Jacobsen authorized parts will void the warranty.

  • Page 35: Parts Catalog Table Of Contents

    PARTS LIST PARTS CATALOG TABLE OF CONTENTS______________________________________ 1.1 ..Decals-Tractor ..........36 45.1 ..Wire Harness Routing ......111 2.1 ..Hood ............38 Components 3.1 ..Cowlings and Skirts ........40 46.1 ..Steering Valve .......... 112 4.1 ..Seat Pan and Heat Shield ......42 47.1 ..

  • Page 36: Decals-Tractor

    HR-9016 Serial No. All 1.1 Decals-Tractor OPERATING INSTRUCTIONS READ MANUAL THOROUGHLY FOR OPERATING AND SAFETY INSTRUCTIONS. REPLACEMENT MANUAL AVAILABLE BY SENDING PRODUCT NO. TO : JACOBSEN-A TEXTRON COMPANY-11524 WILMAR BLVD. CHARLOTTE, NC 28273 CAUTION TO START TO TRANSPORT TO MOW TO STOP 1.
  • Page 37 Decal, HR-9016 Turbo 4WD 557844 Decal, ROPS Structure 3004287 Pad, Center Panel 3009268 Pad, Step 3009267 Pad, Floorboard 4182386 Emblem, Jacobsen 3009073 Decal, Control Panel 4137295 Decal, Instrument Panel 5002952 Decal, ROPS Seat Belt 4138762 Decal, Warning > Change from previous revision...
  • Page 38 HR-9016 Serial No. All 1.1 Hood 9016-21...
  • Page 39 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4126099 Hood > 1003679 Pivot, Hood 3006644 Pin, Special Clevis 460028 Cotter pin, 1/8 x 1” 440120 Carriage Bolt, 3/8-16 x 1-1/4” 452008 Flat Washer, 3/8 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 354989 Stop, Rubber 443112...

  • Page 40: Cowlings And Skirts

    HR-9016 Serial No. All 1.1 Cowlings and Skirts 3 / 4 14 / 15 12 / 13 19 / 20 9016-24...
  • Page 41 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 447414 Lockwasher, 3/8 External Tooth 404118 Screw, 3/8-16 x 7/8” Truss Head 3006663 Left Side Cowling 3006664 Right Side Cowling 352604 Grommet 3005604 Receptacle, #85 1/4 Turn 3007704 Stud, #85 1/4 Turn 3005603 Retainer 443110...

  • Page 42: Seat Pan And Heat Shield

    HR-9016 Serial No. All 1.1 Seat Pan and Heat Shield 9016-25...
  • Page 43 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 3007032 Seat Pan 400264 Screw, 3/8-16 x 1-1/4” Hex Head 443110 Nut, 3/8-16 Hex 446142 Lockwasher, 3/8 Heavy 452008 Flat Washer, 3/8 5003457 Plate, Floorboard 404118 Screw, 3/8-16 x 7/8” Truss Head –...

  • Page 44: Control Panel Mounting

    HR-9016 Serial No. All Tanks 1.1 Control Panel Mounting...
  • Page 45 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 403910 Screw, #10-32 x 1/2” Truss Head 366670 Horn REFERENCE U11, See 67.1 48228- > Clip-Insulated, 1.75 Cable 400260 Screw, 3/8-16 x 7/8” Hex Head 453011 Flat Washer, 3/8 446140 Lockwasher, 3/8 443110 Nut, 3/8-16 Hex 3009544...

  • Page 46: Throttle Cable

    HR-9016\ Serial No. All 1.1 Throttle Cable 9016-15...
  • Page 47 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 351956 Spring, Compression 558012 Pad, Cork/Rubber, Bulk 360885 Disc, Friction 366768 Knob, Throttle 367176 Spacer 400108 Screw, 1/4-20 x 3/4” Hex Head 400110 Screw, 1/4-20 x 7/8” Hex Head 400116 Screw, 1/4-20 x 1-1/2” Hex Head 400188 Screw, 5/16-18 x 1”...

  • Page 48: Instrument Panel

    HR-9016 Serial No. All Controls 1.1 Instrument Panel 9016-01...
  • Page 49 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes > 4116910 Panel, Dash 403920 Screw, #10-24 x 2-1/2” Truss Head 366283 Handle 3006446 Switch, Test / 4WD-Reverse REFERENCE SW12 & SW14, See 67.1 2721505 Switch, PTO REFERENCE SW3, See 67.1 3006436 4WD Switch REFERENCE SW13, See 67.1 3006509...

  • Page 50: Lift Valve And Controls

    HR-9016 Serial No. All 1.1 Lift Valve and Controls 9016-14...
  • Page 51 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340061 Adapter, 90° 1003611 Tube, Lift Valve to Backpressure 3006737 Hinge, Control Panel 404022 Screw, 1/4-20 x 1” Truss Head 453023 Flat Washer, 1/4 446128 Lockwasher, 1/4 443102 Nut, 1/4-20 Hex > 1004584 Backpressure Valve 5003539...

  • Page 52: Accelerator Pedal

    HR-9016 Serial No. All 1.1 Accelerator Pedal 9016-08...
  • Page 53 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003244 Arm, Hydro Pedal 471214 • Grease Fitting (Not Shown) 3010305 • Bushing 1003071 Shaft 400190 Screw, 5/16-18 x 1-1/4” Hex Head 453009 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18 Hex 1003145 Link, Hydro Control 366974...

  • Page 54: Steering Assist

    HR-9016 Serial No. All 1.1 Steering Assist 9 / 10 9016-04...
  • Page 55 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003794 Steering Assist Pedal 471214 • Grease Fitting (Not Shown) 3010305 • Bushing 1003245 Shaft 452006 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18Hex 3006107 Spring, Pedal Return 400188 Screw, 5/16-18 x 1” Hex Head 3008342 Cable, Right Turn Assist 3008343...

  • Page 56: Parking Brake

    HR-9016 Serial No. All 1.1 Parking Brake 9016-03...
  • Page 57 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003838 Parking Brake Lever • Stabilizer Bar 545234 • Clevis Pin 460004 • Cotter Pin 545237 • Spacer 3006108 Cable, Parking Brake 3008548 Mount, Brake Lever 3008874 Plate, Switch Mount 441672 Carriage Bolt, 5/16-18 x 2-1/2” 453009 Flat Washer, 5/16 446134...
  • Page 58 HR-9016 Serial No. 70526 All Frame 1.1 Frame 20 19 17 32 28 34 9016-02...

  • Page 59: Frame

    HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Frame 1002889 Cross Frame 1002895 Cylinder Mount, Right 1002896 Cylinder Mount, Left 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 3006814 Bracket, Right Radiator 3006815 Bracket, Left Radiator 400616 Screw, 5/8-11 x 2”...

  • Page 60: Frame With Rops

    HR-9016 Serial No. 70529 All 1.1 Frame With ROPS Serial No. 70531 All 12 11 P/O 34 6 22 9016-02...
  • Page 61 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Frame 1002889 Cross Frame 1002895 Cylinder Mount, Right 1002896 Cylinder Mount, Left 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 3006814 Bracket, Right Radiator 3006815 Bracket, Left Radiator 400616 Screw, 5/8-11 x 2”...

  • Page 62: Steering Axle

    HR-9016 Serial No. All 1.1 Steering Axle 9016-38...
  • Page 63 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4178563 Wheel Motor See 49.1 460030 Cotter Pin, 1/8 x 1-1/4” 443842 Nut, 1-1/8 -12 Hex Jam 401208 Screw, 1/2-13 x 1-3/4” Grade 8 5003530 Frame, RH Wheel Motor 5003529 Frame, LH Wheel Motor 5003521 Hub, Wheel 5003526...

  • Page 64: Steering Axle Installation

    HR-9016 Serial No. All 1.1 Steering Axle Installation 3 / 10 As Required 9016-36 Item Part No. Qty. Description Serial Numbers/Notes – Steering Axle See 14.1 1003001 Pivot Shaft 3006475 Washer, 3/32” Thick Thrust 363766 Washer 445642 Nut, 1-1/2 -12 Slotted Hex 460072 Cotter Pin, 1/4 x 2-1/2”...

  • Page 65: Battery Tray

    HR-9016 Serial No. 2.1 Battery Tray Item Part No. Qty. Description Serial Numbers/Notes 440078 Bolt, Carriage 5/16-18 x 3/4” 440118 Bolt, Carriage 3/8-16 x 1” 443106 Nut, 5/16-18 Hex 443110 Nut, 3/8-16 Hex 446134 Lockwasher, 5/16 446142 Lockwasher, 3/8 Heavy 452006 Flat Washer, 5/16 453011...

  • Page 66: Tilt Steering

    HR-9016 Serial No. All 1.1 Tilt Steering...
  • Page 67 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5002918 Actuator, Gas Spring 5002919 Cable, Actuator 2811346 Tower, Steering 1002800 Pump, Steering See 46.1 339979 • Adapter, Straight 2811364 Steering Wheel 2811365 • Cap, Steering Wheel 3010651 Cover, Steering Tower 3005981 Bracket, Steering Pump 3005934 Bolt, Shoulder...
  • Page 68 HR-9016 Serial No. All Engine and Radiator 1.1 Radiator 9016-12...
  • Page 69 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003355 Radiator Firewall 1002953 Radiator 555867 • Radiator Cap 400258 Screw, 3/8-16 x 3/4” Hex Head 446142 Lockwasher, 3/8 Heavy 4132213 Radiator Fan Shroud 452008 Flat Washer, 3/8 4132168 Hose, Upper Radiator 326799 Clamp, Hose 4132169...
  • Page 70 HR-9016 Serial No. All 1.1 Oil Cooler 9016-13...
  • Page 71 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1002952 Oil Cooler 3004113 Bushing 2810633 Plate, Cap Mounting 3007011 Bracket, Cooler Pivot 440124 Carriage Bolt, 3/8-16 x 1 3/4” 452008 Flat Washer, 3/8 > 446142 Lockwasher, 3/8 Heavy > 443110 Nut, 3/8-16 Hex 1004028 Pin, Cooler Pivot 400186...

  • Page 72: Air Cleaner And Muffler

    HR-9016\ Serial No. All 1.1 Air Cleaner and Muffler View Rotated 90 Degrees for Clarity 9016-16...
  • Page 73 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 162236 Clamp 3002042 Screw, M10-1.25 x 22 SHCS > 363485 Lockwasher, M10 Heavy 365979 Bolt, M12-1.25 x 25 400404 Screw, 1/2-13 X 1” Hex Head 4135602 Bracket, Support 4135603 Bracket, Air Filter/Heat Shield 4136469 Bracket, Heat Shield 446154...

  • Page 74: Remote Engine Oil Filter

    HR-9016 Serial No. All 1.1 Remote Engine Oil Filter 9016-13...
  • Page 75 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 450190 Screw, M8-1.25 x 16 Hex Head 4136120 Adaptor, Oil Filter Part of Engine 4137099 Adaptor, 90°, 3/8-18 x 13/16 181916 O Ring Part of Engine 4133240 Plug, Oil Filter Part of Engine 4137101 Adaptor, 90°...

  • Page 76: Engine Mounting

    HR-9016 Serial No. All 1.1 Engine Mounting 9016-11...
  • Page 77 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes – Engine and Pump Assembly See 23.1 4136298 Mounting Hardware Part of Engine 3008821 Temperature Sender REFERENCE U6, See 67.1 4136286 Engine Mount, Right Hand 4136285 Engine Mount, Left Hand 4132013 Engine Mount, Rear 365979 Screw, M12-1.25 x 25mm Hex Head 446154...

  • Page 78: Engine And Pump Assembly

    HR-9016 Serial No. All 1.1 Engine and Pump Assembly 9016-10...
  • Page 79 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Kubota Engine Assembly • Engine Oil Filter • Fan Belt • Fuel Filter 339989 Connector, Straight Thread 362263 Bolt, M10-1.25 X 25 Hex Head 363485 Lockwasher, M10 Heavy 400336 Screw, 7/16-14 X 1-1/4” Hex Head 400406 Screw, 1/2-13 X 1-1/4”...

  • Page 80: Tank Mounting

    HR-9016 Serial No. All Tanks 1.1 Tank Mounting...
  • Page 81 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 3006264 Tank, Hydraulic oil 3008808 Cap, Breather Filler 3009203 Sensor, Oil Level REFERENCE SW11, See 67.1 441689 Carriage Bolt, 1/2-13 x 8-1/2” 3009236 Wall, Fender 3008219 Bracket, Hose Retainer 452012 Flat Washer, 1/2 443118 Nut, 1/2-13 Hex 3009980...

  • Page 82: Fuel Tank

    HR-9016 Serial No. All 1.1 Fuel Tank Engine Rotated 180 Degrees For Clarity...
  • Page 83 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 554752 Fuel Line, Engnie Overflow Return Cut to 82”, 3/16” I.D. 132647 Fuel Shutoff 340481 Cover, Sender 554748 Fuel Line, Tank to Pre-Filter Cut to xx”, 5/16” I.D. Approx. 24” 554748 Fuel Line, Pre-Filter to Fuel Pump Cut to xx”, 5/16”...

  • Page 84: Pump And 4Wd Valve Mounting

    HR-9016 Serial No. All Traction Pump 1.1 Pump and 4WD Valve Mounting 9016-06 Item Part No. Qty. Description Serial Numbers/Notes – Pump Assembly See 27.1 4135556 4WD Valve with Oil Shuttle See 55.1 400406 Screw, 1/2-13 x 1-1/4” Hex Head 446154 Lockwasher, 1/2 Heavy 453017...

  • Page 85: Pump Assembly

    HR-9016 Serial No. All 2.1 Pump Assembly 9016-07 Item Part No. Qty. Description Serial Numbers/Notes 1002927 Pump, Traction 5003034 • Seal Kit 5003432 • Control Kit 5003433 • Shaft Seal Kit 5003544 • System Relief Kit 1003248 Pump, Double 5003165 •...

  • Page 86: Front Lift Arms And Cylinders

    HR-9016 Serial No. All Lift Arms and Deck Valves 1.1 Front Lift Arms and Cylinders 10 11 9016-09...
  • Page 87 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1002785 R.H. Front Lift Arm 1003900 L.H. Front Lift Arm 342033 • Bushing 471214 • Grease Fitting 3006490 Bracket, Front Deck Pivot 3007091 Angle, R.H. Valve Mount 3007092 Angle, L.H. Valve Mount 400412 Screw, 1/2-13 x 2”...

  • Page 88: Front Deck Latch

    HR-9016 Serial No. All 1.1 Front Deck Latch 9016-05...
  • Page 89 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003483 Brace, Stand Up 365826 Spacer 400430 Screw, 1/2-13 x 5-1/2” Hex Head 1003277 Pin, Cylinder Rod End 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 1003484 Latch, Front Deck 352936 • Bushing 3008472 Spring, Torsion 441690...

  • Page 90: Side Lift Arms

    HR-9016 Serial No. All 1.1 Side Lift Arms 21 / 22 23 / 24 1 / 2 13 / 14 9016-28...
  • Page 91 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1005016 Pivot, Left Side Arm 1005017 Pivot, Right Side Arm 304569 • Bushing 332351 • Bushing 471214 • Grease Fitting 3006294 Plate, Side Arm Pivot 3006295 Plate, Side Arm Pivot 400412 Screw, 1/2-13 x 2” Hex Head 446154 Lockwasher, 1/2 Heavy 444758...

  • Page 92: Side Lift Cylinders And Return Canisters

    HR-9016 Serial No. All 1.1 Side Lift Cylinders and Return Canisters 9016-29...
  • Page 93 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003371 Canister, Deck Return See 50.1 1003823 Pin, Canister Mount 400266 Screw, 3/8-16 x 1-1/2” Hex Head 446140 Lockwasher, 3/8 443110 Nut, 3/8-16 Hex 3009535 Pin, Shear 458039 Retaining Ring 455004 Flat Washer 453011 Flat Washer, 3/8 3006293...

  • Page 94: Front Deck Valves

    HR-9016 Serial No. All 1.1 Front Deck Valves 9016-22 Item Part No. Qty. Description Serial Numbers/Notes 4135582 Valve, Deck See 54.1 339989 Adapter, Straight 441624 Carriage Bolt, 3/8-16 x 1” 340070 Adapter, 90° 340065 Adapter, 90° 364945 Fitting, Diagnostic 363030 Cover, Dust >...

  • Page 95: Wing Deck Valves

    HR-9016 Serial No. All 2.1 Wing Deck Valves Right Wing Valve Left Wing Valve 9016-23 Item Part No. Qty. Description Serial Numbers/Notes 4135582 Valve, Deck See 54.1 339989 Adapter, Straight 340070 Adapter, 90° 363030 Cover, Dust 365466 Fitting, Diagnostic 401028 Screw, 3/8-16 x 3-1/4”...

  • Page 96: Side Deck Valve Supply

    HR-9016 Serial No. All Hydraulics and Electrical 1.1 Side Deck Valve Supply 9016-31 Item Part No. Qty. Description Serial Numbers/Notes 400264 Screw, 3/8-16 x 1-1/4” Hex Head 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 4135253 Plate, Tube Mounting > 4135262 Hose, Pump to left Side >...

  • Page 97: Front Deck Valve Supply

    HR-9016 Serial No. All 2.1 Front Deck Valve Supply 9016-32 Item Part No. Qty. Description Serial Numbers/Notes 400264 Screw, 3/8-16 x 1-1/4” Hex Head 452008 Flat Washer, 3/8 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 1003607 Hose, Pump to Left Front Valve 4135589 Hose, Pump to Right Front Valve 339963...

  • Page 98: Pump Supply

    HR-9016 Serial No. All 1.1 Pump Supply 9016-30 Item Part No. Qty. Description Serial Numbers/Notes 4135240 Hose, Rear Pump Suction 4136342 Clamp 4148900 Hose, Rear Pump Inlet 4135233 Manifold, Rear Pump Suction > 4136343 Plate, Clamp 359615 Clamp, Hose 326112 Clamp, Hose 400208 Screw, 5/16-18 x 4-1/2”...
  • Page 99 HR-9016 Serial No. 2.1 Return Manifold 9016-39 Item Part No. Qty. Description Serial Numbers/Notes 1003891 Return Manifold 400266 Screw, 3/8-16 x 1-1/2” Hex Head 452008 Flat Washer, 3/8 446140 Lockwasher, 3/8 3007061 Hose, Return 3008820 Clamp, Double Hose 359615 Clamp, Hose >...

  • Page 100: Traction Hydraulics

    HR-9016S Serial No. All 1.1 Traction Hydraulics To Bottom Port Right Rear Wheel Motor To Top Port Right Rear Wheel Motor To Port 1 4WD Valve To Port 3 4WD Valve To Port 2 4WD Valve To Bottom Port Left Rear Wheel Motor To Top Port Left Rear Wheel Motor To Port 4...
  • Page 101 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1002769 Wheel Motor, Front 5003641 • Brake Shoe Kit 5003642 • Mechanical Control Kit 5003643 • Adjusting System Kit 5003651 • Motor Seal Kit 340074 Adapter, 90° 400410 Screw, 1/2-13 x 1-3/4” Hex Head 446154 Lockwasher, 1/2 Heavy 443118...

  • Page 102: Return Hydraulics

    HR-9016 Serial No. All 1.1 Return Hydraulics 23 21 Right Front Deck Valve T Port Right Rear Wheel Motor Right Wing Deck Motors Case Drain Case Drain Front Deck Motors Left Rear Wheel Motor Case Drain Case Drain Right Front Wheel Motor Case Drain Left Wing Deck Motors Case Drain...
  • Page 103 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes – Return Manifold See 37.1 1003573 Hose, Pump to Return Manifold 1003575 Hose, 4WD Valve to Pump 339911 O-Ring, SAE #10 Face Seal 340065 Adapter, 90° 1003604 Hose, Rear Wheel Motor Drain 1003577 Hose, Right Tee to 4WD Valve 339961...

  • Page 104: 4Wd Hose Clamps

    HR-9016 Serial No. All 1.1 4WD Hose Clamps Valve Supply Hoses Wire Harness Rear Motor Hoses 9016-41 Item Part No. Qty. Description Serial Numbers/Notes 400210 Screw, 5/16-18 x 5” Hex Head 366114 Spacer 3008792 Spacer Plate 3008793 Clamp, Double Hose 366424 Clamp, Hose 452006...

  • Page 105: Charge Pressure

    HR-9016 Serial No. 2.1 Charge Pressure 9016-40 Item Part No. Qty. Description Serial Numbers/Notes 340069 Adapter, 90° 340217 Adapter, Tee 339963 Locknut, Bulkhead 340377 Adapter, 90° 1003878 Tube, 4WD Valve to Tee 1003605 Hose, Tee to Pump 1003865 Tube, Lift Valve to Filter 1003864 Tube, Filter to Tee >...

  • Page 106: Lift Valve Hydraulics

    HR-9016 Serial No. All 1.1 Lift Valve Hydraulics To Fitting Hose Hose Labled Part Number Destination 1003601 Right Side Cylinder Base End 1003602 Right Side Cylinder Rod End 1003599 Left Side Cylinder Base End 1003600 Left Side Cylinder Rod End 1003590 Front Lift Cylinder Rod End Tee 1003593...
  • Page 107 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003599 Hose, Right Side Cylinder Base End 1003600 Hose, Right Side Cylinder Rod End 1003601 Hose, Left Side Cylinder Base End 1003602 Hose, Left Side Cylinder Rod End 340167 Adapter, 90° Bulkhead 339961 Nut, Bulkhead 340143...

  • Page 108: Power Steering Hoses

    HR-9016 Serial No. All 1.1 Power Steering Hoses To Lift Val v e To Lift Val v e To Ret u rn Manifold From Pump To Steering C ylinder 9016-42...
  • Page 109 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes > 1003876 Tube, RT Hose to Rod End Hose 1003875 Tube, LT Hose to Base End Hose 339961 Locknut, Bulkhead 339909 O-Ring, SAE #6 Face Seal 1003606 Hose, Valve to Cylinder Tubes 1003593 Hose, Valve to Return Manifold –...

  • Page 110: Engine Compartment Clamps

    HR-9016SW Serial No. All 1.1 Engine Compartment Clamps 9016-43 Item Part No. Qty. Description Serial Numbers/Notes 3000359 Breaker, Circuit-50 Amp REFERENCE CB1 & CB2, See 67.1 364774 Boot, Protective 131905 Solenoid 441606 Bolt, Carriage 1/4-20 x 3/4” 443102 Nut, 1/4-20 Hex 446130 Lockwasher, 1/4 Heavy 364190...

  • Page 111: Wire Harness Routing

    HR-9016 Serial No. All 2.1 Wire Harness Routing A - Instrument Panel B - Oil Level, Horn and Seat Relay C - Front Limit Switch and Cruise Magnet D - Front Deck Valves E - Neutral and Forward Switches F - Seat Switch and Air Ride G - Parking Brake H - Right Wing Deck Valve I - Right Deck Limit Switch...

  • Page 112: Steering Valve

    HR-9016 Serial No. All Components 1.1 Steering Valve Part Number 1002800 TC500-28...
  • Page 113 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 443108 Locknut, 5/16-18 Center Port Cover Seal, O-Ring Seal, O-RIng Seal, O-RIng 443828 Nut, 5/8-18 Hex Jam Special Bolt Port Manifold Spring, Port Side 503387 Hex Drive A and E Needle Roller 503398 Valve Ring 503398...

  • Page 114: Air Suspension

    HR-9016 Serial No. All 1.1 Air Suspension Part No. 5003625 9016-62...
  • Page 115 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Lower Housing Scissors Upper Housing 5003627 Compressor Kit • Compressor • Tie Wrap • Clamp, Compressor • Tie Wrap • Bushing, Strain 5003628 Air Fitting/Tubing Kit • Braided Sleeve • Fitting, Tee •...
  • Page 116 HR-9016 Serial No. All 2.1 Steering Cylinder Part No. 4113656...
  • Page 117 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4113655 Seal Kit • Retaining Ring • O-Ring, Piston • Seal, Piston • Seal, Rod • Wiper • Backup Ring, Gland • O-Ring, Gland 443126 Nut, 5/8-11 Hex 5003543 Socket Assembly 4115591 Piston and Rod Screw, Piston 471214...

  • Page 118: Rear Wheel Motor

    HR-9016 Serial No. All 1.1 Rear Wheel Motor Serial No. All Part Number 4178563 19 20 u Included In Rear Motor Seal Kit 4178564 l Included In Front Shaft Seal Kit 4178565 9016-46 Item Part No. Qty. Description Serial Numbers/Notes 558066 Screw, Torx 5002110...

  • Page 119: Deck Return Canister

    HR-9016 2.1 Deck Return Canister Part Number 5003371 9016-47 Item Part No. Qty. Description Serial Numbers/Notes O-Ring Back Up Ring Loaded U-Cup Rod Wiper 471214 Grease Fitting 443132 Nut, 3/4-16 Hex 5003428 Collar Assembly  5003427 Seal Kit Gold Star Return Canisters ...

  • Page 120: Lift Valve

    HR-9016 Serial No. All 1.1 Lift Valve Part Number 1001802 9016-48...
  • Page 121 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 558005 Plug Assembly, Relief Valve 500745 Plug Assembly, Port Adapter 545914 Spring, Lockout Poppet Assembly > 500746 Seat Assembly 6 5001599 Plunger, Lockout 7 5001603 Plunger, Lockout 558004 Cap Assembly 558007 Retaining Ring 10 5001613 Seat 558011...

  • Page 122: Front Lift Cylinder

    HR-9016 Serial No. All 1.1 Front Lift Cylinder Part Number 4138587 9016-49 Item Part No. Qty. Description Serial Numbers/Notes PSP Seal Back Up Ring O-Ring O-Ring Back Up Ring Internal Snap Ring External Snap Ring Loaded U-Cup Rod Wiper 471214 Grease Fitting 5003415 Bushing...

  • Page 123: Wing Lift Cylinders

    HR-9016 Serial No. All 2.1 Wing Lift Cylinders Part Number 4138521 1 2 3 9016-50 Item Part No. Qty. Description Serial Numbers/Notes PSP Seal Back Up Ring O-Ring O-Ring Back Up Ring Internal Snap Ring External Snap Ring Loaded U-Cup Rod Wiper 471214 Grease Fitting...

  • Page 124: Deck Valve

    HR-9016 Serial No. All 1.1 Deck Valve Part Number 4135582 4 / 5/ 6 9016-51 Item Part No. Qty. Description Serial Numbers/Notes 5002911 Relief Valve 5003579 • Seal Kit 5002912 Relief Valve 5003554 • Seal Kit 3010199 Plug, SAE #6 Located opposite Diagnostic port 339897 •...

  • Page 125: 4Wd Valve

    HR-9016 Serial No. 2.1 4WD Valve Part Number 4135556 6 / 7 4 / 5 9016-52 Item Part No. Qty. Description Serial Numbers/Notes 5003342 Check Valve 5003582 • Seal Kit 5003344 Shuttle, Hot Oil 5003582 • Seal Kit 5003346 3-Way Spool 5003583 •...

  • Page 126: Decals - Decks

    HR-9016 Serial No. All Decks 1.1 Decals - Decks DANGER Deck Flip Up Procedure 1. Rotate anti-sway mechanism downward. (Located under tractor floorboard) 2. Start tractor engine and raise deck until gage wheels are off the ground. 3. Remove cut height adjustment pins from rear gage wheel arms.
  • Page 127 HR-9016 Front Left Wing Right Wing 9016-63 Item Part No. Qty. Description Serial Numbers/Notes 3009317 Decal, Caster Cut Height 3009318 Decal, Gage Wheel Cut Height 3009319 Decal, Flip Up Deck 366609 Decal, No Step 3002502 Decal, Danger 4138762 Decal, Warning >...

  • Page 128: Front Deck

    HR-9016 Serial No. All 1.1 Front Deck 13 14 18 14 9016-57...
  • Page 129 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003430.6 Hinge Assembly 400286 Screw, 3/8-16 x 2-3/4” Hex Head 446142 Lockwasher, 3/8 Hvy 444762 Locknut, 3/8-16 Center 400264 Screw, 3/8-16 x 1-1/4” Hex Hd 453011 Flat Washer, 3/8 3007678 Pin, Clevis 460050 Cotter Pin, 3/16 x 1-1/4”...

  • Page 130: Front Deck Center Section

    HR-9016 Serial No. All 1.1 Front Deck Center Section 9 / 10 Front Case Case Drain Drain Inlet Inlet Outlet Outlet Case Drain Outlet Motor Orientation 9016-56...
  • Page 131 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003188 Deck, Front Assembly 352936 • Bushing 2810069 Motor, Spindle Assembly 5003763 • Seal Kit > 2811954 • Bushing Serial Plate, Front Deck 440124 Carriage Bolt, 3/8-16 x 1-3/4” 453011 Flat Washer, 3/8 446142 Lockwasher, 3/8 Hvy 444762...

  • Page 132: Front Deck Winglets

    HR-9016 Serial No. All 1.1 Front Deck Winglets (Right Winglet Shown) Front Inlet Outlet Case Case Drain Drain Motor Orientation Outlet Inlet Left Winglet Right Winglet 9016-55...
  • Page 133 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003186 Deck, RH Winglet 5003187 Deck, LH Winglet 2810069 Motor, Spindle Assembly 5003763 • Seal Kit > 2811954 • Bushing 366613 Shim 440124 Carriage Bolt, 3/8-16 x 1-3/4” 453011 Flat Washer, 3/8 446142 Lockwasher, 3/8 Hvy 400264...

  • Page 134: Front Deck Hydraulics

    HR-9016 Serial No. All 1.1 Front Deck Hydraulics Right Winglet Motor E - To Return Manifold Center Motor Right Center Motor Left Center Motor Left Winglet Motor 9016-58...
  • Page 135 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340070 Adapter, 90° 339989 Adapter, Straight 340055 Adapter, 90° 340095 Adapter, Tee Hose, Front Deck Motor Case Drain See 39.1 1003557 Hose, Winglet 2810190 Hose, Winglet Motor Drain 1003607 Hose, Left Center to Center Motor 2810189 Hose, Tee to Left Center Motor Drain 2810191...

  • Page 136: Wing Decks

    HR-9016 Serial No. All 1.1 Wing Decks Right Wing Shown 20 / 21 1 / 2 25 23 Inlet Outlet Case Case Drain Drain Front Outlet Inlet Outlet Inlet Outlet Inlet Inlet Outlet Case Case Case Case Drain Drain Drain Drain Outlet Inlet...
  • Page 137 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003190 Deck, Right Wing 5003189 Deck, Left Wing 2810069 Motor, Spindle Assembly 5003763 • Seal Kit > 2811954 • Bushing Wing Deck Serial Plate 440124 Carriage Bolt, 3/8-16 x 1-3/4” 453011 Flat Washer, 3/8 446142 Lockwasher, 3/8 Hvy 444762...

  • Page 138: Wing Deck Hydraulics

    HR-9016 Serial No. All 1.1 Wing Deck Hydraulics Right Outside Motor 16 15 Right Center Right Motor Inside Motor Right Wing Deck Hydraulics 12 13 Left Inside Motor Left Center Motor Left Outside Motor Left Wing Deck Hydraulics 9016-60...
  • Page 139 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340070 Adapter, 90° 339989 Adapter, Straight 339972 Adapter, Straight 340095 Adapter, Tee 1003580 Hose, Outside to Center Motor 1003579 Hose, Inside to Center Motor 2810194 Hose, Center to Inside Motor Drain 2810193 Hose, Outside to Center Motor Drain 2810192 Hose, Wing Motor Drain to Tee...

  • Page 140: Caster Assemblies

    HR-9016 Serial No. All 1.1 Caster Assemblies 9016-62 Item Part No. Qty. Description Serial Numbers/Notes 1004276 Yoke, 11” Tire Wing Decks Only 1004275 Yoke, 13” Tire Front Deck Only 1004277.6 Tube, Yoke Pivot 363539 • Bushing 471214 • Grease Fitting 366593 Spacer, Caster Wheel 365772...

  • Page 141: Wheel And Tire Assemblies

    HR-9016 Serial No. 2.1 Wheel and Tire Assemblies Part Numbers 1004023 and 1004024 9016-61 Item Part No. Qty. Description Serial Numbers/Notes 550346 Tire, 11 x 4-5 Smooth 1004023 Only 5003200 Tire, 13 x 6.5-6 Multi Rib 1004024 Only 5003196 Wheel 1004023 Only 5003201 Wheel...

  • Page 142: Gage Wheels And Latch

    HR-9016 Serial No. All 1.1 Gage Wheels and Latch 18 / 19 9016-63...
  • Page 143 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 461495 Clevis pin, 1/2 x 2-1/2” 460028 Cotter Pin, 1/8 x 1” 1003423.6 Yoke, Gage Wheel 3007442 Spacer, Arm Pivot 3004113 Bushing 441690 Carriage Bolt, 1/2-13 x 7” 446152 Lockwasher, 1/2 443118 Nut, 1/2-13 Hex 3007679 Clevis Pin, 5/8 x 9-5/16”...

  • Page 144: Oil Cooler

    HR-9016 Serial No. All Schematics 1.1 Hydraulic Schematic Engine Valve 4387 psi 2.81 ci 2400 RPM Transport 1.28 ci 1.28 ci 1.28 ci 1.28 ci 4387 psi 2750 RPM Traction Pump 313 psi .98 ci Typ (11 Places) Right Wing Deck Valve Right Wing Motors...

  • Page 145: Steering Cylinder

    HR-9016 Front Wheel Rear Motors 12.56 ci Wheel Motors 12.5 ci 12.5 ci 12.56 ci .031 4WD Valve Steering Unit 6.6 ci 1450 psi Steering Cylinder Backpressure Valve 30 ~ 275 psi Lift Valve 1500 psi 300 psi 300 psi 300 psi .0595"...

  • Page 146: Electrical Schematic

    HR-9016 Serial No. All 1.1 Electrical Schematic Interlock, Starting, Charging and Cruise Control Circuits 3-11 3-12 GY/RD GY/RD YE/BK YE/BK BN/YE RD/YE J2-10 P2-10 Key-X Key-Y BN/YE YE/GN +12V HOLD RD/YE COIL SW-IN GY/YE GY/YE RD/YE RD/YE YE/BU LIGHT DG/YE START PRE HEAT WH/VT...
  • Page 147 HR-9016 1.1 Electrical Schematic 4WD, Mow and Seat Control Circuits GY/RD GY/RD YE/BK YE/BK RD/YE RD/YE RD/YE RD/YE YE/BK SW13 DG/YE TN/GN YE/BU DG/YE TN/GN WH/BK YE/BK YE/BU DG/YE SW12 3-10 VT/WH SOL8 SOL2 SOL4 SOL6 SOL3 SOL7 4-11 4-11 4-11...
  • Page 148 HR-9016 1.1 Electrical Schematic Gauges and Warning Lights YE/BK OR/BK GLOW U5.2 CHRG E D C B WH/BN 2-11 SW16 SW11 SW17 SW14 SW15 4-12 4-10 4-10...
  • Page 149 HR-9016 Reference Part Item Description Serial Numbers/Notes Illustration Number See 16.1 4108140 Battery See 44.1 3000359 50 Amp Circuit Breaker - Main CB-2 See 44.1 3000359 50 Amp Circuit Breaker - Pre Heat See 7.1 555846 Interlock System Diode See 7.1 555846 Test Diode See 7.1...
  • Page 150 HR-9016 Reference Part Item Description Serial Numbers/Notes Illustration Number SOL7 See 55.1 4134532 4WD Reverse Solenoid Coil Included in 1002977 4WD Valve SOL8 See 54.1 4134530 Center Mow Solenoid 2 Coil Included in 1004337 Deck Valve See 7.1 2810269 Ignition Switch See 4.1 4139450 Seat Switch...

  • Page 151: Fluids And Compounds

    See your local Jacobsen Dealer * Refer to the Parts & Maintenance manual for the correct hydraulic oil requirements for your machine. Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See your local Jacobsen...

  • Page 152: O-Ring Chart

    HR-9016 Serial No. All 1.1 O-Ring Chart O-Ring Face O-Ring Boss O-Ring Face O-Ring Face O-Ring Boss O-Ring Boss Seal Size Dash Size Seal Size Seal Size Dash Size Dash Size W-X-Y W-X-Y W-X-Y O-Ring Face O-Ring Not O-Ring Face O-Ring Boss O-Ring Face O-Ring Not...
  • Page 153 HR-9016 Adapter Part Dash Adapter Type (W) O-Ring (X) O-Ring (Y) O-Ring (Z) O-Ring Number. Size 339972 Straight Adapter 339908 339896 339974 Straight Adapter 339908 339897 339979 Straight Adapter 339909 339897 339984 Straight Adapter 339910 339898 339989 10-10 Straight Adapter 339911 339899 339990...
  • Page 154 INDEX 1001752.......71 1003584.....137 1004992 ...... 47 3004113 ..69 1001802.......49 1003587.......95 1005016 ...... 89 ..... 141 1002679.......47 1003590.....105 1005017 ...... 89 3004287 ...... 35 1002769.......99 1003591.....105 1005018 ...... 89 3004385 ...... 51 1002785.......85 1003592.....101 1006812 ...... 53 3004410 ...... 85 1002800.......65 1003593.....107 116686 ......
  • Page 155 INDEX 3007091...... 85 3008874 ...... 55 333542 ......51 346802 ......87 3007092...... 85 3008885 ...... 67 339237 ......35 346883 ......139 3007099...... 39 3008901 ...... 45 339897 ....122 350800 ......89 3007100...... 39 3008907 ...... 53 339899 ..94 351122 ......119 3007220......
  • Page 156 INDEX 365772.......138 4132214.......71 4138587 ...... 85 5003219 ....111 365826......87 4132420.......71 4138592 ....121 5003278 ...... 47 365943......47 4132650.......45 4138621 ....120 5003281 ...... 47 365956......35 4133043.......63 4138647 ...... 63 5003342 ....123 365979....71 4133044.......63 4138648 ...... 63 5003344 ....123 365980.......108 4133224.......63 4138762 ....
  • Page 157 INDEX 5003632....113 557733 ...... 111 5003633....113 557738 ...... 111 5003641...... 99 557844 ......35 5003642...... 99 558004 ...... 119 5003643...... 99 558005 ...... 119 5003651...... 99 558007 ...... 119 5003662....117 558008 ...... 119 5003691....57 558010 ...... 119 5003763..

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