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Jacobsen HR 9016 Turbo Safety, Operation And Maintenance Manual

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See also: Parts & Maintenance Manual , Dealer's Manual
Safety, Operation and Maintenance Manual
HR 9016 Turbo
70538 – Kubota V3800DICR-T-E3B, 4WD
70539 – Kubota V3800DICR-T-E3B, 4WD with ROPS
70540 – Kubota V3800DICR-T-E3B, 4WD EC with ROPS
70541 – Kubota V3800DICR-T-E3B, 4WD EC
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
GB
RJL 100 August 2014
United
Kingdom
Rotary Mower
™
WARNING
4228361-GB-Rev A
H
H
When Performance Matters.
™

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Summary of Contents for Jacobsen HR 9016 Turbo

  • Page 1 4228361-GB-Rev A Safety, Operation and Maintenance Manual HR 9016 Turbo Rotary Mower ™ 70538 – Kubota V3800DICR-T-E3B, 4WD 70539 – Kubota V3800DICR-T-E3B, 4WD with ROPS 70540 – Kubota V3800DICR-T-E3B, 4WD EC with ROPS 70541 – Kubota V3800DICR-T-E3B, 4WD EC WARNING WARNING: If incorrectly used this machine can cause severe injury.
  • Page 2 This manual contains safety and operating instructions The serial plate is located on the frame rail behind the for your new Jacobsen machine. This manual should be fuel tank. Jacobsen recommends you record these stored with the equipment for reference during operation.

  • Page 3: Table Of Contents

    SAFETY 8.19 Electrical System ....45 CONTENTS How to Operate Safely....3 8.20 EFI Diagnostic Check .

  • Page 4: How To Operate Safely

    Know the location and correct operation of controls. Operators without experience must receive instruction from another person that knows the correct operation of the equipment before you operate the mower. Only use parts, accessories and attachments approved by Jacobsen. 1.1.1 SAFE OPERATION Inspect the mower before you operate the mower.
  • Page 5 Do not remove the ROPS from the mower. Stop the blades when the mower is on any surface that is not grass. Jacobsen must approve any changes to the ROPS. Do not release the cut grass in the direction of persons or allow persons near the mower while in 1.1.5 SAFE HANDLING OF FUELS...

  • Page 6: Maintenance And Storage

    When you put the mower on a trailer or put the Jacobsen. mower in storage, close the fuel valve. Do not keep To decrease the fire hazard, remove materials that fuel near flames or drain the fuel inside a building.

  • Page 7: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.

  • Page 8: Specifications

    ROPS 70540 ......HR 9016 Turbo, 4 Wheel Drive ® with ROPS EC A Textron Company 70541H ......HR 9016 Turbo, 4 Wheel Drive EC CHARLOTTE, NC PRODUCT OF U.S.A. H ........70538 and 70541 units must have 7053801651...

  • Page 9: Engine

    Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment. Orange Touch-up Paint (12 oz. spray) ....4184140 Work Light Kit (Requires 5003564)......78155...

  • Page 10: Declaration Of Conformity

    Uzņēmuma nosaukums un pilna ražotāja adrese ▪ Verslo pavadinimas ir pilnas gamintojo adresas ▪ Isem kummerċjali u indirizz sħiħ tal-fabbrikant ▪ Jacobsen, A Textron Company Nazwa firmy i pełny adres producenta ▪ Nome da empresa e endereço completo do fabricante ▪...
  • Page 11 Ort und Datum der Erklärung ▪ Τόπος και ημερομηνία δήλωσης ▪ A nyilatkozat kelte (hely és idő) ▪ Luogo e data della dichiarazione ▪ Jacobsen, A Textron Company Deklarācijas vieta un datums ▪ Deklaracijos vieta ir data ▪ Il-post u d-data tad-dikjarazzjoni ▪ Miejsce i data wystawienia deklaracji ▪...
  • Page 12 Director of Engineering Assinatura da pessoa com poderes para emitir a declaração em nome do fabricante, que possui a documentação Jacobsen, A Textron Company técnica, que está autorizada a compilar o processo técnico e que está estabelecida na Comunidade. 11524 Wilmar Blvd, Semnătura persoanei împuternicite să...

  • Page 13: Vibration Level

    SPECIFICATIONS VIBRATION LEVEL_________________________________________________________ The mower was tested for hand and arm vibration levels. The Lawnmower Standard BS EN ISO 5395-3 The operator was in the normal position to drive the Referenced to Hand/Arm: BS EN ISO20643:2008 vehicle, with two hands on the steering mechanism. The Information Supplied for Physical Agents Directive 2002/ engine was in operation and the cutting device was in 44/EC...

  • Page 14: Decals 3.1 Decals

    DECALS DECALS DECALS _________________________________________________________________ Familiarize yourself with the following decals. They are critical to the safe operation of the machine. REPLACE DAMAGED DECALS IMMEDIATELY. DANGER Serious injury or death can result from blade contact or from objects being thrown very long distances.
  • Page 15 DECALS Familiarize yourself with the following decals. They are critical to the safe operation of the machine. REPLACE DAMAGED DECALS IMMEDIATELY. WARNING Read manuals before operating mower. Engage lockup pins with wing arms in raised position for transport, storage, or maintenance. 4257090 WARNING To prevent burns, do not touch muffler or muffler...
  • Page 16 DECALS WARNING The front deck is heavy and could cause serious injury or damage if dropped. Always use proper lifting techniques when lifting or lowering the front deck to the service position. WARNING 4257090 This structure's proctective capability may be impaired by structural damage, overturn, or alteration.
  • Page 17 DECALS Familiarize yourself with the following decals. They are critical to the safe operation of the machine. REPLACE DAMAGED DECALS IMMEDIATELY. WARNING CAUTION 1. Read operator’s manual. Do not allow untrained Premature engine shutdown may lead to operators to use this machine. permanent damage to turbocharger.
  • Page 18 DECALS...
  • Page 19 DECALS Familiarize yourself with the following decals. They are critical to the safe operation of the machine. REPLACE DAMAGED DECALS IMMEDIATELY. Mount Number of Spacers Middle Height Location Under Mount Lower Upper 1-1/2 Lower Thrust Lower Mount Washer 2-1/2 Lower Leveling 2-1/2 Middle...

  • Page 20: Initial Inspection

    INITIAL INSPECTION INITIAL INSPECTION GENERAL________________________________________________________________ The inspection and testing of the unit should always be Accessories not included with this product must be performed by a trained technician, familiar with the ordered separately. See instructions provided with operation of this equipment. accessory for installation and parts.

  • Page 21: Controls

    CONTROLS CONTROLS ICONS ___________________________________________________________________ Read Manual Deck Lift Levers Engine Throttle Decks Lower Raise High Left Center Right Hour Meter Alarm Test Switch Decks Drive Test Raise Lower Forward Reverse Lights Diesel Fuel Cruise Control Road Work Lock Unlock Travel Forward Reverse Parking Brake...
  • Page 22 CONTROLS Tilt Steering Check Engine Light Turn Assist - Left Deck Lift/Lower Levers Turn Assist - Right Traction Control Speed Limiter Light Switch Traction Pedal -Forward Warning Lights Traction Pedal - Reverse Engine Coolant Temperature Alarm Fuel Gauge Hydraulic Oil Cap/Dipstick Hour Meter Fuel Cap Ignition Switch...
  • Page 23 CONTROLS CONTROLS_______________________________________________________________ A. Tilt Steering E. Alarm Pull lever up to release steering column. Tilt column The alarm, along with the warning lights, sounds to up or down to position desired. Release lever to lock alert the operator to conditions requiring immediate attention.

  • Page 24: Instrument Panel

    CONTROLS INSTRUMENT PANEL ______________________________________________________ N. Check Engine Light Indicates that a fault has occurred in the engine control system. O. Deck Levers Raises and lowers decks. Decks can be raised or lowered separately or together. When raising decks hold lever back until deck is completely up. Levers return to Neutral when released.
  • Page 25 CONTROLS V. Ignition Switch The ignition switch has three positions. OFF-RUN (ON)-START. In the run position the electrical system is active. Turn to START to crank engine. Always turn switch to OFF and remove key when leaving machine. W. Hydraulic Oil Level Light Alerts the operator of a low fluid level in hydraulic tank.

  • Page 26: Operator Alerts

    CONTROLS OPERATOR ALERTS_______________________________________________________ The electrical system monitors vital machine systems. It uses an audible alarm and warning lights to alert the operator of conditions requiring immediate action. When an alert occurs follow the general guidelines listed in the chart below, and any specific actions outlined by the grounds superintendent or service manager.
  • Page 27 CONTROLS Alert Action 7. Check Engine Light - Light Return mower to service area as soon as possible. Check engine error comes on when fault detected. codes using OBDII reader.

  • Page 28: Operation

    OPERATION OPERATION DAILY INSPECTION________________________________________________________ connections are tight and hoses and tubes are in good condition. CAUTION Check the fuel supply, radiator coolant level, crankcase The daily inspection should be performed only when oil and air cleaner indicator. All fluids must be at the full the engine is Off and all fluids are cold.

  • Page 29: Operating Procedures

    OPERATION OPERATING PROCEDURES _________________________________________________ WARNING A Roll Over Protection Structure (ROPS) is included with this mower. Seat belts must be worn whenever operating a mower with a ROPS. Always keep seat belt snugly adjusted. DO NOT use seat belts on a mower without a ROPS.

  • Page 30: Starting

    OPERATION STARTING _______________________________________________________________ NOTICE IMPORTANT: Do not use starting assist fluids. Use of such fluids in the air intake system may be potentially explosive or cause a “Runaway” engine condition and could result in serious engine damage. The engine is equipped with an air intake heating system. This system does not require glow plugs to start the 4231860 engine.

  • Page 31: Stopping / Parking

    OPERATION STOPPING / PARKING ______________________________________________________ To stop: 3. Engage parking brake, stop the engine and always remove the ignition key. Remove your foot from traction pedal. The mower will automatically brake when the traction pedal returns to NOTICE Neutral. Permanent damage to the turbocharger may occur if To park the mower under normal conditions: the engine is shut down without allowing the turbocharger time to cool.

  • Page 32: Hillside Operation

    OPERATION HILLSIDE OPERATION _____________________________________________________ WARNING To minimize the possibility of overturning, the safest method for operating on hills and terraces is to travel up and down the face of the slope (vertically), not across the face (horizontally). Avoid unnecessary turns, travel at reduced speeds, stay alert for hidden 17°...
  • Page 33 OPERATION How to calculate a slope: Tools Required: Level (A), either 1 yard, or 1 meter long. Tape measure (B). With the level (A) positioned horizontally, measure the distance (C) with tape measure (B). Use the chart to calculate either the slope angle or the % grade of the slope (D).

  • Page 34: Mowing

    OPERATION MOWING_________________________________________________________________ NOTE: Engine speed will automatically decrease to 2400 RPM when PTO switch is engaged. WARNING 4. To raise decks first turn PTO switch (Y) off to stop To prevent serious injuries, keep hands, feet, and blades, then pull and hold deck levers (O) back. clothing away from cutting unit when the blades are Always stop and raise decks when crossing paths or moving.

  • Page 35: Towing / Trailering

    OPERATION 6.11 TOWING / TRAILERING _____________________________________________________ If the mower experiences problems and must be shut down and removed from the area, it should be loaded onto a trailer for transport. If a trailer is not available, the unit can be towed slowly short distances. Use care when loading and unloading mower.

  • Page 36: Daily Maintenance

    OPERATION 6.12 DAILY MAINTENANCE _____________________________________________________ 1. Park the mower on a flat and level surface. Fully 5. Store fuel according to local, state, or federal lower the cutting units to the ground, engage parking ordinances and recommendations from your fuel brake, stop the engine, and remove the key from supplier.

  • Page 37: Maintenance And Lubrication Charts

    Manual grease gun with NLGI Grade 2 (Service Class LB) *** Clean as Required III Engine Oil - See Section 8.5 **** Check lug bolt torque daily for first 100 hours of operation Jacobsen Hydraulic Oil - VG ISO 68...

  • Page 38: Lubrication Chart

    MAINTENANCE AND LUBRICATION CHARTS LUBRICATION CHART _____________________________________________________ Grease Fitting Locations F1 - 50 Hours (Every Week) F2 - 150 Hours Caster Spindles (10) Drive Shaft U-Joint Caster Wheel Axles (10) Drive Shaft Slip Joint Gauge Wheel Axles 15Return Canister Pivot Lift Cylinder - Front Deck Lift Arm - Front Deck Side Deck Pivots...

  • Page 39: Maintenance

    4. Use the illustrations in the Parts List as reference for adjustments cannot be made, contact an Authorized the disassembly and reassembly of components. Jacobsen Dealer. 5. Recycle or dispose of all hazardous materials 2. Inspect the equipment on a regular basis, establish...

  • Page 40: Sharpening Blades

    MAINTENANCE SHARPENING BLADES_____________________________________________________ 1. Place a wooden block between the blade and mower housing to stop the blade from moving. To remove blade, turn screw holding blade counterclockwise Maximum WARNING 1/2” (1.3 cm) The mower blades can develop sharp edges. Use caution whenever servicing and handling.

  • Page 41: Engine

    Warm up the engine at approximately half throttle without load. Failure to properly warm up the engine During the break-in period, Jacobsen recommends the can shorten engine life. following: If the injection pump, injectors, or the fuel system require service, contact an authorized Jacobsen Dealer.

  • Page 42: Air Filter

    MAINTENANCE AIR FILTER_______________________________________________________________ Check the service indicator daily. Replace air cleaner 5. Check all hoses and air ducts. Tighten hose clamps. element immediately when red band becomes visible (A) Do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine.

  • Page 43: Fuel System

    MAINTENANCE FUEL SYSTEM ____________________________________________________________ Refer to Section 7 for specific maintenance intervals. To change fuel filter: See Engine Manual for detailed procedures. 1. Close fuel valve on tank, then remove and discard the existing filter. Before replacing any filter, thoroughly clean the filter 2.

  • Page 44: Charging Battery

    MAINTENANCE 8.12 CHARGING BATTERY _____________________________________________________ 2. Whenever possible, remove the battery from the mower before charging. If battery is not sealed, WARNING check that the electrolyte covers the plates in all the cells. Charge battery in a well ventilated area. Batteries generate explosive gases.

  • Page 45: Hydraulic Oil

    3. After oil has drained install drain plug and fill with Drain and replace the hydraulic oil if you notice the Jacobsen Hydraulic Oil. presence of water or foam in the oil, a rancid odor (indicating excessive heat), or after a major component 4.

  • Page 46: Radiator & Oil Cooler

    If you have to add coolant more than once a month, or add more than one quart at a time, have a Jacobsen Dealer check the cooling system. Drain and refill annually. Remove the radiator cap and remove the lower radiator hose.

  • Page 47: Care And Cleaning

    Note: Shut off engine prior to cleaning. Do not wash any Repair damaged metal surfaces and use Jacobsen touch-up portion of the equipment while it is hot. Do not use high paint. Wax the equipment for maximum paint protection.
  • Page 48 MAINTENANCE Always check Interlock System after servicing the electrical system! K15 K16 K17 LTS 4WD CRS Wire Harness Label MR MC ML NT3 NT2 NT1 BK2 BK1 KYS KYA KYI Schematic Code Relay Description Function KYA / K2 Key Switch “A” Provide power to alternator IG circuit when ignition switch is in the RUN position and operator is seated.

  • Page 49: Efi Diagnostic Check

    MAINTENANCE 8.20 EFI DIAGNOSTIC CHECK ___________________________________________________ The electrical system is equipped with an OBD-II and Refer to the HR-9016 Technical Repair Manual for code Diagmaster diagnostic connectors located near the descriptions. engine controller. Plug an OBD-II reader into the matching connector, turn ignition switch to the ON position (do not start engine), and refer to the instructions included with the reader to retrieve diagnostic codes.

  • Page 50: Rollover Protection Structure (Rops)

    3. Check and retorque all hardware. All replacement components used for the ROPS must be as Do not loosen or remove bolts, do not weld, drill, modify, specified in the Jacobsen Parts List. bend, or straighten a damaged structure. 8.23 STORAGE________________________________________________________________...

  • Page 51: Adjustments

    ADJUSTMENTS ADJUSTMENTS GENERAL ________________________________________________________________ adjustment cannot be made, contact an authorized Jacobsen Dealer. WARNING 2. Replace, adjust, worn damaged To prevent injury, lower implements to the ground, components. disengage all drives, engage parking brake, stop 3. Do not wear jewelry or loose fitting clothing when engine, and remove key from ignition switch before making adjustments or repairs.

  • Page 52: Servicing Front Deck

    ADJUSTMENTS Figure 9A SERVICING FRONT DECK __________________________________________________ The front deck can be raised and tilted up to improve arms. To prevent personal injury or damage to deck access to the cutting unit and blades for service and or lift arms, DO NOT allow deck to drop from service cleaning.
  • Page 53 ADJUSTMENTS Figure 9D...

  • Page 54: Cutting Height

    ADJUSTMENTS CUTTING HEIGHT _________________________________________________________ Cutting height for decks can be adjusted from 1 to 5-1/2 Mount No. of Spacers in. (2.5-14 cm) in 1/2 in. (1.3 cm) increments. Actual Height Location Under Mount Mount cutting height may vary somewhat from the heights given Lower Middle 1 1/2...

  • Page 55: Lift Limit Switches

    ADJUSTMENTS LIFT LIMIT SWITCHES _____________________________________________________ The rotation of the cutting blades is controlled by limit 3. Shut OFF engine and remove key. Support decks switches positioned on the mower frame near the lift using blocks. This will prevent them from arms for each deck.

  • Page 56: Neutral Adjustment

    ADJUSTMENTS NEUTRAL ADJUSTMENT ___________________________________________________ Important: The neutral adjustment on the drive pump is 7. Connect traction pedal linkage, Section 9.11, and preset at the factory on all new mowers and replacement install and adjust switches, Sections 9.8 and 9.9. pumps. Further adjustment is required only if the pump Important: Always check operation of Interlock System has been disassembled for service or neutral lever after replacing or adjusting switch.

  • Page 57: Forward Sensing Switch

    ADJUSTMENTS FORWARD SENSING SWITCH _______________________________________________ The forward sensing switch allows the mower to operate Switch open - Full reverse range of pedal. in four wheel drive only with the traction pedal in its 5. Connect switch to wiring harness and check forward position.

  • Page 58: Traction Pedal

    ADJUSTMENTS 9.11 PARKING BRAKE _________________________________________________________ 1. Check linkage and pivots to ensure they are operating smoothly. Inspect parking brake and CAUTION steering assist cables. DO NOT disengage the brakes with the engine off. 2. Park the mower on a 30% slope (16.7°) near the bottom of the hill, with the front of the mower facing 3.

  • Page 59: Steering Stop Bolts

    ADJUSTMENTS 9.14 STEERING STOP BOLTS ____________________________________________________ 1. Steering toe-in must be set before adjusting stop bolts. If toe-in is changed, stop bolts must be re- adjusted. 2. Turn stop bolts (P and Q) out as far as possible without removing them. 3.

  • Page 60: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 61: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING 10.1 GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not Parking brake disengaged Check Interlock System and start-up procedure.

  • Page 62: Quality Of Cut

    QUALITY OF CUT QUALITY OF CUT 11.1 QUALITY OF CUT TROUBLESHOOTING _______________________________________ It is recommended that a “test cut” be performed to Before performing a “test cut” to diagnose cut evaluate the mower’s performance before beginning appearance and mower performance, the following items repairs.

  • Page 63: Step Cutting

    QUALITY OF CUT 11.3 STEP CUTTING____________________________________________________________ Step cutting occurs when grass is cut taller on one side of a cutting unit than the other or on one side of mower to the other. This is usually caused by mechanical wear or an incorrect roller or deck caster adjustment.

  • Page 64: Scalping

    QUALITY OF CUT 11.4 SCALPING _______________________________________________________________ Scalping is a condition in which areas of grass are cut noticeably shorter than the surrounding areas, resulting in a light green or even brown patch. This is usually caused by an excessively low height-of-cut setting and/or uneven turf.

  • Page 65: Stragglers

    QUALITY OF CUT 11.5 STRAGGLERS ____________________________________________________________ Stragglers are scattered blades of uncut or poorly cut grass. TN0223 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Dull cutting blade(s). Sharpen blade(s). Mowing (ground) speed is too fast. Reduce mowing (ground) speed. Grass is too tall.

  • Page 66: Streaks

    QUALITY OF CUT 11.6 STREAKS ________________________________________________________________ A streak is a line of uncut grass. This is usually caused by a damaged blade. TN0224 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Damaged blade(s). Replace blade(s). Turning too aggressively. Cutting units don’t overlap during turns Turn less aggressively to allow cutting units to overlap.

  • Page 67: Windrowing

    QUALITY OF CUT 11.7 WINDROWING ____________________________________________________________ Windrowing is the deposit of clippings concentrated at one end of cutting unit(s) or between cutting units, forming line(s) in the direction of travel. TN0225 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Grass is too tall.

  • Page 68: Mismatched Cutting Units

    QUALITY OF CUT 11.8 MISMATCHED CUTTING UNITS ______________________________________________ Mismatched cutting units is a pattern of varying cutting heights, resulting in a stepped cut appearance, usually due to mismatched HOC (height-of-cut) adjustment from one cutting unit to another. TN1278 NOTE: Arrow indicates direction of travel. Probable Cause Remedy HOC inconsistent from one cutting unit to another.
  • Page 69 NOTES NOTES...
  • Page 70 Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.Jacobsen.com When Performance Matters. ™...

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