Jacobsen HR-9016 Turbo Maintenance Manual
  1. Manuals
  2. Brands
  3. Jacobsen Manuals
  4. Lawn Mower
  5. HR-9016 Turbo
  6. Maintenance manual
Jacobsen HR-9016 Turbo Maintenance Manual

Jacobsen HR-9016 Turbo Maintenance Manual

Rotary mower
Hide thumbs Also See for HR-9016 Turbo:
Table of Contents

Advertisement

Quick Links

See also: Parts & Maintenance Manual
Parts and Maintenance Manual
HR-9016 Turbo
70538 – Kubota V3800DICR-T-E3B, 4WD
70539 – Kubota V3800DICR-T-E3B, 4WD with ROPS
70540 – Kubota V3800DICR-T-E3B, 4WD EC with ROPS
70541 – Kubota V3800DICR-T-E3B, 4WD EC
ì
- These units must have a certified ROPS/cab installed by the Dealer before the mower can
be put into service and registered for warranty coverage.
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
GB
United
Kingdom
™
Rotary Mower
WARNING
4228362-GB-Rev.A
ì
ì
When Performance Matters.
™

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HR-9016 Turbo and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Jacobsen HR-9016 Turbo

Summary of Contents for Jacobsen HR-9016 Turbo

  • Page 1 4228362-GB-Rev.A Parts and Maintenance Manual ™ HR-9016 Turbo Rotary Mower 70538 – Kubota V3800DICR-T-E3B, 4WD ì 70539 – Kubota V3800DICR-T-E3B, 4WD with ROPS 70540 – Kubota V3800DICR-T-E3B, 4WD EC with ROPS 70541 – Kubota V3800DICR-T-E3B, 4WD EC ì ì - These units must have a certified ROPS/cab installed by the Dealer before the mower can be put into service and registered for warranty coverage.

  • Page 2: Service Parts

    Suggested Stocking Guide To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 3.

  • Page 3: Table Of Contents

    Table of Contents Safety Maintenance Operating Safety ..........4 General .............. 19 Important Safety Notes .........5 Inspecting Blades ..........19 Specifications Sharpening Blades ..........20 Product Identification..........6 Engine ..............21 Cutting Units ............6 Engine Oil ............21 Mower ..............6 Muffler and Exhaust ...........21 Engine ..............7 Air Filter ..............22 Weights and Dimensions ........7...

  • Page 4: Safety

    Only use accessories and attachments 20. Operate the machine up and down the face of slopes approved by Jacobsen. (vertically), not across the face (horizontally). Stay alert for holes in the terrain and other hidden 21.

  • Page 5: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.

  • Page 6: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION_________________________________________________ 70538H ......HR 9016 Turbo, 4 Wheel Drive 70539 ......HR 9016 Turbo, 4 Wheel Drive ® with ROPS A Textron Company 70540 ......HR 9016 Turbo, 4 Wheel Drive CHARLOTTE, NC MADE IN U.S.A. with ROPS EC 7053801651 70541H ......

  • Page 7: Engine

    Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment. Orange Touch-up Paint (12 oz. spray) ....4184140 Work Light Kit (Requires 5003564)......78155...

  • Page 8: Declaration Of Conformity

    Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja ärinimi ja täielik aadress Valmistajan toiminimi ja täydellinen osoite Nom commercial et adresse complète du fabricant Firmenname und vollständige Adresse des Herstellers Jacobsen, A Textron Company A gyártó üzleti neve és teljes címe Ragione sociale e indirizzo completo del fabbricante 11524 Wilmar Blvd.
  • Page 9 Místo a datum prohlášení Sted og dato for erklæringen Plaats en datum van de verklaring Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration Jacobsen, A Textron Company Ort und Datum der Erklärung A nyilatkozat kelte (hely és id ) Luogo e data della dichiarazione 11524 Wilmar Blvd.

  • Page 10: Adjustments

    ADJUSTMENTS ADJUSTMENTS GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized Jacobsen Dealer. WARNING 2. Replace, adjust, worn damaged To prevent injury, lower implements to the ground, components. disengage all drives, engage parking brake, stop 3. Do not wear jewelry or loose fitting clothing when engine, and remove key from ignition switch before making any adjustments or performing maintenance.

  • Page 11: Servicing Front Deck

    ADJUSTMENTS SERVICING FRONT DECK___________________________________________________ The front deck can be raised and tilted up to improve arms. To prevent personal injury or damage to deck access to the cutting unit and blades for service and or lift arms, DO NOT allow deck to drop from service cleaning.

  • Page 12: Cutting Height

    ADJUSTMENTS CUTTING HEIGHT _________________________________________________________ Cutting height for decks can be adjusted from 1 to 5-1/2 in. (25-125 mm) in 1/2 in. (13 mm) increments. Actual Mount No. of Spacers Mount Height Location Under Mount Middle cutting height may vary somewhat from the heights given 1 1/2 Lower Upper...

  • Page 13: Lift Limit Switches

    ADJUSTMENTS LIFT LIMIT SWITCHES _____________________________________________________ The rotation of the cutting blades is controlled by limit 3. Shut OFF engine and remove key. Support decks switches positioned on the mower frame near the lift using blocks. This will prevent them from accidently arms for each deck.

  • Page 14: Neutral Adjustment

    ADJUSTMENTS NEUTRAL ADJUSTMENT ___________________________________________________ Important: The neutral adjustment on the drive pump is 7. Connect traction pedal linkage, Section 3.11, and preset at the factory on all new mowers and replacement install and adjust switches, Sections 3.8 and 3.9. pumps. Further adjustment is required only if the pump Important: Always check operation of Interlock System has been disassembled for service or neutral lever after replacing or adjusting switch.

  • Page 15: Forward Sensing Switch

    ADJUSTMENTS FORWARD SENSING SWITCH _______________________________________________ The forward sensing switch allows the mower to operate Switch open - Full reverse range of pedal. in four wheel drive only with the traction pedal in its 5. Connect switch to wiring harness and check forward position.

  • Page 16: Parking Brake

    ADJUSTMENTS 3.11 PARKING BRAKE _________________________________________________________ 1. Check linkage and pivots to ensure they are operating smoothly. Inspect parking brake and CAUTION steering assist cables. DO NOT disengage the brakes with the engine off. 2. Park the mower on a 30% slope (16.7°) near the bottom of the hill, with the front of the mower facing 3.

  • Page 17: Steering Stop Bolts

    ADJUSTMENTS 3.14 STEERING STOP BOLTS ____________________________________________________ 1. Steering toe-in must be set before adjusting stop bolts. If toe-in is changed, stop bolts must be re- adjusted. 2. Turn stop bolts (P and Q) out as far as possible without removing them. 3.

  • Page 18: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 19: General

    4. Use the illustrations in the Parts List as reference for adjustments cannot be made, contact an Authorized the disassembly and reassembly of components. Jacobsen Dealer. 5. Recycle or dispose of all hazardous materials 2. Inspect the equipment on a regular basis, establish...

  • Page 20: Sharpening Blades

    MAINTENANCE SHARPENING BLADES_____________________________________________________ 1. Place a wooden block between the blade and mower housing to stop the blade from moving. To remove blade, turn screw holding blade counterclockwise Maximum WARNING 1/2” (13 mm) The mower blades can develop sharp edges. Use caution whenever servicing and handling.

  • Page 21: Engine

    Warm up the engine at approximately half throttle without load. Failure to properly warm up the engine During the break-in period, Jacobsen recommends the can shorten engine life. following: If the injection pump, injectors, or the fuel system require service, contact an authorized Jacobsen Dealer.

  • Page 22: Air Filter

    MAINTENANCE AIR FILTER_______________________________________________________________ Check the service indicator daily. Replace air cleaner 5. Check all hoses and air ducts. Tighten hose clamps. element immediately when red band becomes visible (A) Do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine.

  • Page 23: Fuel System

    MAINTENANCE FUEL SYSTEM ____________________________________________________________ Refer to Section 5 for specific maintenance intervals. To change fuel filter: See Engine Manual for detailed procedures. 1. Close fuel valve on tank, then remove and discard the existing filter. Before replacing any filter, thoroughly clean the filter 2.

  • Page 24: Charging Battery

    MAINTENANCE 4.12 CHARGING BATTERY _____________________________________________________ 2. Whenever possible, remove the battery from the mower before charging. If battery is not sealed, WARNING check that the electrolyte covers the plates in all the cells. Charge battery in a well ventilated area. Batteries generate explosive gases.

  • Page 25: Hydraulic Oil

    3. After oil has drained install drain plug and fill with Drain and replace the hydraulic oil if you notice the Jacobsen Hydraulic Oil. presence of water or foam in the oil, a rancid odor (indicating excessive heat), or after a major component 4.

  • Page 26: Radiator & Oil Cooler

    If you have to add coolant more than once a month, or add more than one quart at a time, have a Jacobsen Dealer check the cooling system. Drain and refill annually. Remove the radiator cap and remove the lower radiator hose.

  • Page 27: Care And Cleaning

    Note: Shut off engine prior to cleaning. Do not wash any Repair damaged metal surfaces and use Jacobsen touch-up portion of the equipment while it is hot. Do not use high paint. Wax the equipment for maximum paint protection.
  • Page 28 MAINTENANCE Always check Interlock System after servicing the electrical system! K15 K16 K17 LTS 4WD CRS Wire Harness Label MR MC ML NT3 NT2 NT1 BK2 BK1 KYS KYA KYI Schematic Code Relay Description Function KYA / K2 Key Switch “A” Provide power to alternator IG circuit when ignition switch is in the RUN position and operator is seated.

  • Page 29: Efi Diagnostic Check

    MAINTENANCE 4.20 EFI DIAGNOSTIC CHECK ___________________________________________________ The electrical system is equipped with an OBD-II and Refer to the HR-9016 Technical Repair Manual for code Diagmaster diagnostic connectors located near the descriptions. engine controller. Plug an OBD-II reader into the matching connector, turn ignition switch to the ON position (do not start engine), and refer to the instructions included with the reader to retrieve diagnostic codes.

  • Page 30: Rollover Protection Structure (Rops)

    3. Check and retorque all hardware. All replacement components used for the ROPS must be as Do not loosen or remove bolts, do not weld, drill, modify, specified in the Jacobsen Parts List. bend, or straighten a damaged structure. 4.23 STORAGE________________________________________________________________...

  • Page 31: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not Parking brake disengaged Check Interlock System and start-up procedure.

  • Page 32: Maintenance And Lubrication Charts

    Manual grease gun with NLGI Grade 2 (Service Class LB) *** Clean as Required III Engine Oil - See Section 4.5 **** Check lug bolt torque daily for first 100 hours of operation Jacobsen Hydraulic Oil - VG ISO 68 en-32...

  • Page 33: Lubrication Chart

    MAINTENANCE AND LUBRICATION CHARTS LUBRICATION CHART______________________________________________________ HR014 Grease Fitting Locations F1 - 50 Hours (Every Week) F2 - 150 Hours Caster Spindles (10) Drive Shaft U-Joint Caster Wheel Axles (10) Drive Shaft Slip Joint Gauge Wheel Axles Return Canister Pivot Lift Cylinder - Front Deck Lift Arm - Front Deck Side Deck Pivots...

  • Page 34: Parts List

    4. Order by the quantity desired, the part number, and description of the part as given in the parts list. 5. Send or bring the order to an authorized Jacobsen Distributor. 6. Inspect all shipments on receipt. If any parts are dam- aged or missing, file a claim with the carrier before accepting.

  • Page 35: Parts Catalog Table Of Contents

    PARTS LIST PARTS CATALOG TABLE OF CONTENTS______________________________________ Body and Decals Hydraulics and Electrical 1.1 ..Decals-Mower..........36 33.1 ..Side Deck Valve Supply ......100 2.1 ..Hood ............38 34.1 ..Front Deck Valve Supply ......101 3.1 ..Cowlings and Skirts ........40 35.1 ..

  • Page 36: Body And Decals

    HR-9016 Serial No. All Body and Decals 1.1 Decals-Mower ® HR 9016 TURBO 4WD...
  • Page 37 Decal, Battery Danger 4199140 Decal, Heat Warning 4125771 Decal, Patent 4187681 Decal, Jacobsen Logo 5002952 Decal, ROPS Seat Belt 4124692 Decal, HR-9016 Turbo 4WD 4257090 Decal, Stored Energy Warning 557844 Decal, ROPS Structure 3004287 Pad, Center Panel 3009268 Pad, Step 3009267...
  • Page 38 HR-9016 Serial No. All 2.1 Hood 9016-21...
  • Page 39 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4256361 Hood 1003679 Pivot, Hood 3006644 Pin, Special Clevis 460028 Cotter pin, 1/8 x 1” 440120 Carriage Bolt, 3/8-16 x 1-1/4” 452008 Flat Washer, 3/8 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 354989 Stop, Rubber 443112...

  • Page 40: Cowlings And Skirts

    HR-9016 Serial No. All 3.1 Cowlings and Skirts 3 / 4 14 / 15 12 / 13 9016-24...
  • Page 41 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 447414 Lockwasher, 3/8 External Tooth 404118 Screw, 3/8-16 x 7/8” Truss Head 3006663 Left Side Cowling 3006664 Right Side Cowling 352604 Grommet 3005604 Receptacle, #85 1/4 Turn 3007704 Stud, #85 1/4 Turn 3005603 Retainer 443110...

  • Page 42: Seat Pan And Heat Shield

    HR-9016 Serial No. All 4.1 Seat Pan and Heat Shield 9016-25...
  • Page 43 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 3007032 Seat Pan 400264 Screw, 3/8-16 x 1-1/4” Hex Head 443110 Nut, 3/8-16 Hex 446142 Lockwasher, 3/8 Heavy 452008 Flat Washer, 3/8 5003457 Plate, Floorboard 404118 Screw, 3/8-16 x 7/8” Truss Head –...

  • Page 44: Control Panel Mounting

    HR-9016 Serial No. All 5.1 Control Panel Mounting...
  • Page 45 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 403745 Screw, #10-32 x 5/8” Hex Head 366670 Horn REFERENCE U11, See 66.1 453009 Flat Washer, 5/16 404022 Screw, 1/4-20 x 1” Truss Head 453023 Flat Washer, 1/4 446128 Lockwasher, 1/4 443102 Nut, 1/4-20 Hex 3009544 Relay, Time Delay...

  • Page 46: Instrument Panel

    HR-9016 Serial No. All Controls 6.1 Instrument Panel...
  • Page 47 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4231940 Panel, Dash 403920 Screw, #10-24 x 1-1/4” Truss Head 366283 Handle 3006446 Switch, Test / 4WD-Reverse REFERENCE SW12 & SW14, See 66.1 4174684 Switch, PTO REFERENCE SW3, See 66.1 3006436 4WD Switch REFERENCE SW13, See 66.1 3006509 Hole Plug...

  • Page 48: Throttle Lever

    HR-9016 Serial No. All 7.1 Throttle Lever...
  • Page 49 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4231901 Panel, Lift/Throttle Control 4229340 Sensor, Throttle REFERENCE U24, See 66.1 • Magnet, Sensor 800497 Screw, #10-24 x 3/4” Hex Socket 446116 Lockwasher, #10 402006 Screw, #6-32 x 1/2” Slotted 306506 Lockwasher, #6 4238243 Shaft, Throttle Pivot 521117...

  • Page 50: Lift Valve And Controls

    HR-9016 Serial No. All 8.1 Lift Valve and Controls...
  • Page 51 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340061 Fitting, -6 ORFS x -6 ORB 90° 339909 • O-Ring, -6 ORFS 339897 • O-Ring, -6 ORB 1003611 Tube, Lift Valve to Backpressure 3006737 Hinge, Control Panel 404022 Screw, 1/4-20 x 1” Truss Head 453023 Flat Washer, 1/4 446128...

  • Page 52: Accelerator Pedal

    HR-9016 Serial No. All 9.1 Accelerator Pedal 9016-08...
  • Page 53 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003244 Arm, Hydro Pedal 471214 • Grease Fitting 3010305 • Bushing 1003071 Shaft 400190 Screw, 5/16-18 x 1-1/4” Hex Head 453009 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18 Hex 1003145 Link, Hydro Control 366974 Rod End...

  • Page 54: Steering Assist

    HR-9016 Serial No. All 10.1 Steering Assist 26 27 Part of Frame Part of Frame Part of Frame Part of Frame...
  • Page 55 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003794 Steering Assist Pedal 471214 • Grease Fitting 3010305 • Bushing 1003245 Shaft 452006 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18Hex 3006107 Spring, Pedal Return 400188 Screw, 5/16-18 x 1” Hex Head 4103163 Cable, Right Turn Assist 4103161...

  • Page 56: Parking Brake

    HR-9016 Serial No. All 11.1 Parking Brake View Rotated for clarity 18 19...
  • Page 57 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003838 Parking Brake Lever • Stabilizer Bar 545234 • Clevis Pin 460004 • Cotter Pin 545237 • Spacer 3006108 Cable, Parking Brake 3008548 Mount, Brake Lever 3008874 Plate, Switch Mount 441672 Carriage Bolt, 5/16-18 x 2-1/2” 453009 Flat Washer, 5/16 446134...
  • Page 58 HR-9016 Serial No. 70538 All Frame 12.1 Frame Serial No. 70541 All 20 19 9016-02...

  • Page 59: Frame

    HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Frame 1002889 Cross Frame 1002895 Cylinder Mount, Right 1002896 Cylinder Mount, Left 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 4226721 Bracket, Right Radiator 4226720 Bracket, Left Radiator 400616 Screw, 5/8-11 x 2”...

  • Page 60: Frame With Rops

    HR-9016 Serial No. 70539 All 13.1 Frame With ROPS Serial No. 70540 All P/O 34 9016-02...
  • Page 61 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Frame 1002889 Cross Frame 1002895 Cylinder Mount, Right 1002896 Cylinder Mount, Left 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 4226721 Bracket, Right Radiator 4226720 Bracket, Left Radiator 400616 Screw, 5/8-11 x 2”...

  • Page 62: Axle Assembly

    HR-9016 Serial No. All 14.1 Axle Assembly 3 / 10 As Required...
  • Page 63 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes – Steering Axle See 15.1 1003001 Pivot Shaft 3006475 Washer, 3/32” Thick Thrust 363766 Washer 445642 Nut, 1-1/2 -12 Slotted Hex 460072 Cotter Pin, 1/4 x 2-1/2” 400408 Screw, 1/2-13 x 1-1/2” Hex Head 446152 Lockwasher, 1/2 443118...

  • Page 64: Steering Axle

    HR-9016 Serial No. All 15.1 Steering Axle 9016-38...
  • Page 65 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4209060 Wheel Motor See 58.1 460030 Cotter Pin, 1/8 x 1-1/4” 443842 Nut, 1-1/8 -12 Hex Jam 401208 Screw, 1/2-13 x 1-3/4” Grade 8 5003530 Frame, RH Wheel Motor 5003529 Frame, LH Wheel Motor 4236722 Hub, Wheel 5003526...

  • Page 66: Battery Tray

    HR-9016 Serial No. All 16.1 Battery Tray...
  • Page 67 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 440078 Bolt, Carriage 5/16-18 x 3/4” 440118 Bolt, Carriage 3/8-16 x 1” 443106 Nut, 5/16-18 Hex 443110 Nut, 3/8-16 Hex 446134 Lockwasher, 5/16 446142 Lockwasher, 3/8 Heavy 452006 Flat Washer, 5/16 453011 Flat Washer, 3/8 3008461 Angle, Battery Clamp...

  • Page 68: Tilt Steering

    HR-9016 Serial No. All 17.1 Tilt Steering ®...
  • Page 69 Screw, #10-24 x 1/2” Thread Cutting 3010651 Cover, Steering Column 404016 Screw, 1/4-20 x 5/8” Truss Head 445245 Nut, 1/4-20 Tinnerman 441677 Carriage Bolt, 5/16-18 x 1-1/2” 441614 Carriage Bolt, 5/16-18 x 1” 4182386 Decal, Jacobsen Emblem > Change from previous revision...

  • Page 70: Engine And Radiator

    HR-9016 Serial No. All Engine and Radiator 18.1 Radiator To Engine 9016-12...
  • Page 71 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4228260 Firewall, Radiator 440120 Carriage Bolt, 3/8-16 x 1-1/4” 4226721 Bracket, Right Radiator See 12.1 or 13.1 4226720 Bracket, Left Radiator See 12.1 or 13.1 452008 Flat Washer, 3/8 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 4139109...

  • Page 72: Radiator Screen

    HR-9016 Serial No. All 19.1 Radiator Screen...
  • Page 73 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003942 Screen 3008561 Guide, Screen 409804 Screw, #10-24 x 1/2” Thread Cut 3009095 Seal, Neoprene 3008554 Cap, Right Side 2810634 Cap, Left Side 3010014 Shield, Screen 440082 Carriage Bolt, 5/16-18 x 1” 4227161 Angle, Cooler Top 3008563...

  • Page 74: Remote Engine Oil Filter

    HR-9016 Serial No. All 20.1 Remote Engine Oil Filter...
  • Page 75 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 450190 Screw, M8-1.25 x 16 Hex Head 4136120 Adaptor, Oil Filter Part of Engine 4137099 Adaptor, 90°, 3/8 NPTF x -8 ORFS 339910 • O-Ring, -8 ORFS 4133342 O Ring Part of Engine 4133240 Plug, Oil Filter Part of Engine...

  • Page 76: Air Cleaner And Muffler

    HR-9016 Serial No. All 21.1 Air Cleaner and Muffler View rotated 180° for clarity.
  • Page 77 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4227360 Bracket, Heat Shield 361898 Screw, M8-1.25 x 16 mm Hex Head 4220060 Engine, V3800 453009 Flat Washer, 5/16 446136 Lockwasher, 5/16 Heavy 443106 Nut, 5/16-18 Hex 440082 Carriage Bolt, 5/16-18 x 1” 4233420 Heat Shield 440084...

  • Page 78: Engine Mounting

    HR-9016 Serial No. All 22.1 Engine Mounting...
  • Page 79 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes – Engine and Pump Assembly See 23.1 4261130 Mounting Hardware Part of Engine 3008821 Temperature Sender REFERENCE U6, See 66.1 4136286 Engine Mount, Right Hand 4136285 Engine Mount, Left Hand 4132013 Engine Mount, Rear 365979 Screw, M12-1.25 x 25mm Hex Head 446154...

  • Page 80: Engine And Pump Assembly

    HR-9016 Serial No. All 23.1 Engine and Pump Assembly...
  • Page 81 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4220060 Kubota Engine Assembly 4137894 • Engine Oil Filter 4138120 • Fan Belt 4230980 • Fuel Filter Cartridge 339989 Fitting, -10 ORFS x -10 ORB Striaght 339911 • O-Ring, -10 ORFS 339899 •...

  • Page 82: Tank Mounting

    HR-9016 Serial No. All Tanks 24.1 Tank Mounting...
  • Page 83 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 3006264 Tank, Hydraulic oil 3008808 Cap, Breather Filler 3009203 Sensor, Oil Level REFERENCE SW11, See 66.1 839918 • Connector, 2 Wire Deustch 825357 • Pin, Deustch 839935 • Wedge Lock 339900 • O-Ring, SAE -12 441689 Carriage Bolt, 1/2-13 x 8-1/2”...

  • Page 84: Fuel Tank

    HR-9016 Serial No. All 25.1 Fuel Tank...
  • Page 85 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 3006265 Tank, Fuel 441689 Carriage Bolt, 1/2-13 x 8-1/2” 3009236 Wall, Fender 452012 Flat Washer, 1/2 443118 Nut, 1/2-13 Hex 4177480 Cap, Fuel 3006639 Sender, Fuel REFERENCE U4, See 66.1 403910 Screw, #10-24 x 1/2” Truss Head 340481 Cover, Sender 400188...

  • Page 86: Fuel Routing

    HR-9016 Serial No. All 26.1 Fuel Routing Engine Rotated 180 Degrees For Clarity 23 24...
  • Page 87 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 3006265 Tank, Fuel See 25.1 361117 Bushing 2810702 Valve, Needle 4 48540-01 Clamp, Hose 554748 Fuel Line, Tank to Sedimentor 10 Ft. Roll, Cut to Length, 5/16” I.D. 4225760 Sedimentor Included with Engine 4251726 •...

  • Page 88: Pump And 4Wd Valve Mounting

    HR-9016 Serial No. All Traction Pump 27.1 Pump and 4WD Valve Mounting...
  • Page 89 Item Part No. Qty. Description Serial Numbers/Notes 339999 Fitting, -16 ORFS x -16 ORB Straight 339913 • O-Ring, -16 ORFS 339901 • O-Ring, -16 ORB 4135556 4WD Valve with Oil Shuttle See 64.1 400406 Screw, 1/2-13 x 1-1/4” Hex Head 446154 Lockwasher, 1/2 Heavy 453017...

  • Page 90: Lift Arms And Deck Valves

    HR-9016 Serial No. All Lift Arms and Deck Valves 28.1 Front Lift Arms and Cylinders...
  • Page 91 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1002785 R.H. Front Lift Arm 1003900 L.H. Front Lift Arm 342033 • Bushing 471214 • Grease Fitting 3006490 Bracket, Front Deck Pivot 3007091 Angle, R.H. Valve Mount 3007092 Angle, L.H. Valve Mount 400412 Screw, 1/2-13 x 2”...

  • Page 92: Front Deck Latch

    HR-9016 Serial No. All 29.1 Front Deck Latch 9016-05...
  • Page 93 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003483 Brace, Stand Up 365826 Spacer 400430 Screw, 1/2-13 x 5-1/2” Hex Head 1003277 Pin, Cylinder Rod End 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 1003484 Latch, Front Deck 352936 • Bushing 3008472 Spring, Torsion 441690...

  • Page 94: Side Lift Arms

    HR-9016 Serial No. All 30.1 Side Lift Arms 21 / 22 23 / 24 1 / 2 13 / 14...
  • Page 95 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1005016 Pivot, Left Side Arm 1005017 Pivot, Right Side Arm 304569 • Bushing 332351 • Bushing 471214 • Grease Fitting 3006294 Plate, Side Arm Pivot 3006295 Plate, Side Arm Pivot 400412 Screw, 1/2-13 x 2” Hex Head 446154 Lockwasher, 1/2 Heavy 444758...

  • Page 96: Side Lift Cylinders And Return Canisters

    HR-9016 Serial No. All 31.1 Side Lift Cylinders and Return Canisters...
  • Page 97 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003371 Canister, Deck Return See 59.1 1003823 Pin, Canister Mount 400266 Screw, 3/8-16 x 1-1/2” Hex Head 446140 Lockwasher, 3/8 443110 Nut, 3/8-16 Hex 3009535 Pin, Shear 458039 Retaining Ring 455004 Flat Washer 453011 Flat Washer, 3/8 3006293...

  • Page 98: Deck Valves

    HR-9016 Serial No. All 32.1 Deck Valves Front Deck Valve 9 10 Right Wing Valve Left Wing Valve...
  • Page 99 Item Part No. Qty. Description Serial Numbers/Notes 4135582 Valve, Deck See 63.1 339989 Fitting, -10 ORFS x -10 ORB Straight 339911 • O-Ring, -10 ORFS 339899 • O-Ring, -10 ORB 441624 Carriage Bolt, 3/8-16 x 1” 340070 Fitting, -10 ORFS x -10 ORB 90° 339911 •...

  • Page 100: Hydraulics And Electrical

    HR-9016 Serial No. All Hydraulics and Electrical 33.1 Side Deck Valve Supply 1 11 Item Part No. Qty. Description Serial Numbers/Notes 400264 Screw, 3/8-16 x 1-1/4” Hex Head 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 4135253 Plate, Tube Mounting 4135262 Hose, Pump to left Side 4135408...

  • Page 101: Front Deck Valve Supply

    HR-9016 Serial No. All 34.1 Front Deck Valve Supply Item Part No. Qty. Description Serial Numbers/Notes 400264 Screw, 3/8-16 x 1-1/4” Hex Head 452008 Flat Washer, 3/8 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 1003607 Hose, Pump to Left Front Valve 4135589 Hose, Pump to Right Front Valve 339963...

  • Page 102: Pump Supply

    HR-9016 Serial No. All 35.1 Pump Supply Item Part No. Qty. Description Serial Numbers/Notes 4135240 Hose, Rear Pump Suction 4136342 Clamp 4148900 Hose, Rear Pump Inlet 4135233 Manifold, Rear Pump Suction > 4136343 Plate, Clamp 359615 Clamp, Hose 326112 Clamp, Hose 400208 Screw, 5/16-18 x 4-1/2”...
  • Page 103 HR-9016 Serial No. 36.1 Return Manifold Item Part No. Qty. Description Serial Numbers/Notes 1003891 Return Manifold 400266 Screw, 3/8-16 x 1-1/2” Hex Head 452008 Flat Washer, 3/8 446140 Lockwasher, 3/8 3007061 Hose, Return 3008820 Clamp, Double Hose 359615 Clamp, Hose >...

  • Page 104: Traction Hydraulics

    HR-9016S Serial No. All 37.1 Traction Hydraulics To Bottom Port Right Rear Wheel Motor To Top Port Right Rear Wheel Motor To Port 1 4WD Valve To Port 3 4WD Valve To Port 2 To Bottom Port 4WD Valve Left Rear Wheel Motor To Top Port Left Rear Wheel Motor To Port 4...
  • Page 105 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1002769 Wheel Motor, Front See 14.1 340074 Fitting, -12 ORFS x -12 ORB 90° 339912 • O-Ring, -12 ORFS 339900 • O-Ring, -12 ORB 4135556 4WD Valve with Oil Shuttle See 27.1 Pump Assembly See 27.1 339990...

  • Page 106: Oil Cooler Hydraulics

    HR-9016 Serial No. All 38.1 Oil Cooler Hydraulics Part of Cross Frame...

  • Page 107: Radiator

    HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003891 Return Manifold See 36.1 1003988 Manifold, Cooler Inlet 339966 Locknut, -20 ORFS Bulkhead 339911 O-ring, SAE #10 1003862 Tube, Right Front Valve to Inlet 1003860 Tube, Right Side Valve to Inlet 1003861 Tube, Left Side Deck to Inlet 4227982...

  • Page 108: Return Hydraulics

    HR-9016 Serial No. All 39.1 Return Hydraulics Right Wing Deck Motors Case Drain Right Rear Wheel Motor Case Drain Front Deck Motors Left Rear Wheel Motor Case Drain Case Drain Left Side 4WD Valve Right Front Wheel Motor Case Drain Left Wing Deck Motors Case Drain Left Front Wheel Motor...
  • Page 109 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003891 Return Manifold See 36.1 1003573 Hose, Pump to Return Manifold 1003575 Hose, 4WD Valve to Pump 339911 O-Ring, SAE #10 Face Seal 340065 Fitting, -8 ORFS x -6 ORB 90° 4WD Valve Port T 339910 •...

  • Page 110: 4Wd Hose Clamps

    HR-9016 Serial No. All 40.1 4WD Hose Clamps 13 / 5 Valve Supply Hoses Wire Harness Rear Motor Hoses 11 9 Item Part No. Qty. Description Serial Numbers/Notes 400210 Screw, 5/16-18 x 5” Hex Head 366114 Spacer 3008792 Spacer Plate 3008793 Clamp, Double Hose 366424...

  • Page 111: Charge Pressure

    HR-9016 Serial No. 41.1 Charge Pressure 9016-40 Item Part No. Qty. Description Serial Numbers/Notes 340069 Fitting, -10 ORFS x -10 ORB 90° 339911 • O-Ring, -10 ORFS 339898 • O-Ring, -8 ORB 340217 Tee, -10 ORFS Bulkhead Run 339911 • O-Ring, -10 ORFS 339963 Locknut, Bulkhead 340377...

  • Page 112: Lift Valve Hydraulics

    HR-9016 Serial No. All 42.1 Lift Valve Hydraulics To Fitting Hose Labled Destination Right Side Cylinder Base End Right Side Cylinder Rod End Left Side Cylinder Base End Left Side Cylinder Rod End Front Lift Cylinder Rod End Tee Steering Valve AUX Port Important: The hoses must be routed through the retaining clamp in the order shown to allow proper clearance of the heat shield.
  • Page 113 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4244654 Hose, Right Side Cylinder Base End 1003600 Hose, Right Side Cylinder Rod End 1003601 Hose, Left Side Cylinder Base End 1003602 Hose, Left Side Cylinder Rod End 340167 Fitting, -6 ORFS 90° Bulkhead 339909 •...

  • Page 114: Power Steering Hoses

    HR-9016 Serial No. All 43.1 Power Steering Hoses Hose (8) Hose (6) From Pump To Return Manifold Hose (7) To Lift Valve Hose (5) To Steering Cylinder Hose (5) To Steering Cylinder To Lift Valve...
  • Page 115 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes > 1003876 Tube, RT Hose to Rod End Hose 1003875 Tube, LT Hose to Base End Hose 339961 Locknut, Bulkhead 339909 O-Ring, -6 ORFS 1003606 Hose, Valve to Cylinder Tubes 1003593 Hose, Valve to Return Manifold 4238602 Hose, Steering Valve to Lift Valve See 42.1 for other end of hose.

  • Page 116: Engine Harness Assembly

    HR-9016 Serial No. All 44.1 Engine Harness Assembly Kubota Harness Chassis Harness OBDII Diagmaster Views rotated for clarity.
  • Page 117 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 3000359 Circuit Breaker, 50 Amp REFERENCE CB1, See 66.1 364774 Boot, Protective 4282031 Relay, Air Intake Heater REFERENCE K14, See 66.1 400106 Screw, 1/4-20 x 5/8” Hex Head 443102 Nut, 1/4-20 Hex 446130 Lockwasher, 1/4 Heavy 364190...

  • Page 118: Chassis Harness Assembly

    HR-9016 Serial No. All 45.1 Chassis Harness Assembly Console Harness Kubota Harness Connections Connections 1 - Throttle Position Sensor 9 - Console Harness 2 - Keyswitch Harness Connections 8 - Keyswitch 3 - Horn 7 - Relays 4 - Gauges 5 - Panel Switches 6 - Relays Chassis Harness Connections...
  • Page 119 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4228700 Harness, Console Connection References 1~6 555846 • Diode 4166721 Harness, Ignition Switch Connection References 7~9 4228681 Harness, Chassis Connection References A~Z 364973 Clamp, Harness 452008 Flat Washer, 3/8 400260 Screw, 3/8-16 x 7/8” Hex Head 446142 Lockwasher, 3/8 Heavy 473142...

  • Page 120: Decals - Decks

    HR-9016 Serial No. All Decks 46.1 Decals - Decks 4181863 Mount Number of Spacers Middle Height Location Under Mount Lower Upper 1-1/2 Lower Thrust Mount Lower Washer 2-1/2 Lower Leveling 2-1/2 Middle Washer Middle 3-1/2 Middle Lower Middle Spacers Under Upper Mount 4-1/2...
  • Page 121 HR-9016 Front Left Wing Right Wing Item Part No. Qty. Description Serial Numbers/Notes 3009317 Decal, Caster Cut Height 3009318 Decal, Gage Wheel Cut Height 4181863 Decal, Read Manual for Service 4164381 Decal, Danger 4257090 Decal, Crush Warning > Change from previous revision...

  • Page 122: Front Deck

    HR-9016 Serial No. All 47.1 Front Deck 13 14 9016-57...
  • Page 123 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003430.6 Hinge Assembly 400286 Screw, 3/8-16 x 2-3/4” Hex Head 446142 Lockwasher, 3/8 Hvy 444762 Locknut, 3/8-16 Center 400264 Screw, 3/8-16 x 1-1/4” Hex Hd 453011 Flat Washer, 3/8 3007678 Pin, Clevis 460050 Cotter Pin, 3/16 x 1-1/4”...

  • Page 124: Front Deck Center Section

    HR-9016 Serial No. All 48.1 Front Deck Center Section 9 / 10 18 16 Front Case Case Drain Drain Inlet Inlet Outlet Outlet Case Drain Outlet Motor Orientation...
  • Page 125 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003188 Deck, Front Assembly 352936 • Bushing 4256471 Motor, Spindle Assembly 5003763 • Seal Kit 2811954 • Bushing 4115706 • Valve, Check 557523 • Key, 1/4 x 1/4 x 1" Serial Plate, Front Deck 440124 Carriage Bolt, 3/8-16 x 1-3/4”...

  • Page 126: Front Deck Winglets

    HR-9016 Serial No. All 49.1 Front Deck Winglets (Right Winglet Shown) Front Inlet Outlet Case Case Drain Drain Motor Orientation Outlet Inlet Left Winglet Right Winglet 9016-55...
  • Page 127 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003186 Deck, RH Winglet 5003187 Deck, LH Winglet 4256471 Motor, Spindle Assembly 5003763 • Seal Kit 2811954 • Bushing 4115706 • Valve, Check 557523 • Key, 1/4 x 1/4 x 1" 366613 Shim 440124 Carriage Bolt, 3/8-16 x 1-3/4”...

  • Page 128: Front Deck Hydraulics

    HR-9016 Serial No. All 50.1 Front Deck Hydraulics Right Winglet Motor Center Motor E - To Return Manifold Right Center Motor Left Center Motor Left Winglet Motor...
  • Page 129 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340070 Fitting, -10 ORFS x -10 ORB 90° 339911 • O-Ring, -10 ORFS 339899 • O-Ring, -10 ORB 339989 Fitting, -10 ORFS x -10 ORB Straight 339911 • O-Ring, -10 ORFS 339899 •...

  • Page 130: Wing Decks

    HR-9016 Serial No. All 51.1 Wing Decks Right Wing Shown 20 / 21 1 / 2 25 23 Inlet Outlet Case Case Drain Drain Front Outlet Inlet Outlet Inlet Outlet Inlet Inlet Outlet Case Case Case Case Drain Drain Drain Drain Outlet Inlet...
  • Page 131 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003190 Deck, Right Wing 5003189 Deck, Left Wing 4256471 Motor, Spindle Assembly 5003763 • Seal Kit 2811954 • Bushing 4115706 • Valve, Check 557523 • Key, 1/4 x 1/4 x 1" Wing Deck Serial Plate 440124 Carriage Bolt, 3/8-16 x 1-3/4”...

  • Page 132: Wing Deck Hydraulics

    HR-9016 Serial No. All 52.1 Wing Deck Hydraulics Right Outside Motor Right Center Right Inside Motor Motor Right Wing Deck Hydraulics 12 13 Left Inside Motor Left Center Motor Left Outside Motor Left Wing Deck Hydraulics...
  • Page 133 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340070 Fitting, -10 ORFS x -10 ORB 90° 339911 • O-Ring, -10 ORFS 339899 • O-Ring, -10 ORB 339989 Fitting, -10 ORFS x -10 ORB Straight 339911 • O-Ring, -10 ORFS 339899 •...

  • Page 134: Caster Assemblies

    HR-9016 Serial No. All 53.1 Caster Assemblies Item Part No. Qty. Description Serial Numbers/Notes 1004276.6 Yoke, 11” Tire Wing Decks Only 1004275.6 Yoke, 13” Tire Front Deck Only 1004277.6 Tube, Yoke Pivot 363539 • Bushing 471214 • Grease Fitting 366593 Spacer, Caster Wheel 365772 Spacer, Caster Wheel...

  • Page 135: Wheel And Tire Assemblies

    HR-9016 Serial No. 54.1 Wheel and Tire Assemblies Part Numbers 4256572 and 4253030 Item Part No. Qty. Description Serial Numbers/Notes 4250772 Tire, 11 x 4-5 Smooth 4256572 Only 4253050 Tire, 13 x 6.5-6.5 Multi Rib 4253030 Only 4256573 Wheel, 5 x 3 4256572 Only 4253031 Wheel, 6 x 4.5...

  • Page 136: Gage Wheels And Latch

    HR-9016 Serial No. All 55.1 Gage Wheels and Latch 18 / 19...
  • Page 137 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 461495 Clevis pin, 1/2 x 2-1/2” 460028 Cotter Pin, 1/8 x 1” 1003423.6 Yoke, Gage Wheel 3007442 Spacer, Arm Pivot 3004113 Bushing 441690 Carriage Bolt, 1/2-13 x 7” 446152 Lockwasher, 1/2 443118 Nut, 1/2-13 Hex 3007679 Clevis Pin, 5/8 x 9-5/16”...

  • Page 138: Air Suspension

    HR-9016 Serial No. All 56.1 Air Suspension Part No. 5003625 9016-62...
  • Page 139 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Lower Housing Scissors Upper Housing 5003627 Compressor Kit REF M5, See 66.1 • Compressor • Tie Wrap • Clamp, Compressor • Tie Wrap • Bushing, Strain 5003628 Air Fitting/Tubing Kit • Braided Sleeve •...
  • Page 140 HR-9016 Serial No. All 57.1 Steering Cylinder Part No. 4113656...
  • Page 141 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4113655 Seal Kit • Retaining Ring • O-Ring, Piston • Seal, Piston • Seal, Rod • Wiper • Backup Ring, Gland • O-Ring, Gland 443126 Nut, 5/8-11 Hex 5003543 Socket Assembly 4115591 Piston and Rod Screw, Piston 471214...

  • Page 142: Rear Wheel Motor

    HR-9016 Serial No. All 58.1 Rear Wheel Motor Serial No. All Part Number 4209060 19 20 Included In Rear Motor Seal Kit 4178564 Included In Front Shaft Seal Kit 4200921 Item Part No. Qty. Description Serial Numbers/Notes 558066 Screw, Torx Front Retainer 558063 Shaft and Bearing Kit...

  • Page 143: Deck Return Canister

    HR-9016 59.1 Deck Return Canister Part Number 5003371 9016-47 Item Part No. Qty. Description Serial Numbers/Notes O-Ring Back Up Ring Loaded U-Cup Rod Wiper 471214 Grease Fitting 443132 Nut, 3/4-16 Hex 5003428 Collar Assembly 5003427 Seal Kit Gold Star Return Canisters 5003662 Seal Kit HDM Return Canisters...

  • Page 144: Lift Valve

    HR-9016 Serial No. All 60.1 Lift Valve Part Number 1001802 ■ ■ ■ ■ 9016-48...
  • Page 145 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 558005 Plug Assembly, Relief Valve 500745 Plug Assembly, Port Adapter 545914 Spring, Lockout Poppet Assembly 500746 Seat Assembly 6 5001599 Plunger, Lockout 7 5001603 Plunger, Lockout 558004 Cap Assembly 558007 Retaining Ring 10 5001613 Seat 558011...

  • Page 146: Front Lift Cylinder

    HR-9016 Serial No. All 61.1 Front Lift Cylinder Part Number 4138587 Item Part No. Qty. Description Serial Numbers/Notes ● PSP Seal ● Back Up Ring ● O-Ring ● O-Ring ● Back Up Ring ● Internal Snap Ring ● External Snap Ring ●...

  • Page 147: Wing Lift Cylinders

    HR-9016 Serial No. All 62.1 Wing Lift Cylinders Part Number 4138521 1 2 3 Item Part No. Qty. Description Serial Numbers/Notes ● PSP Seal ● Back Up Ring ● O-Ring ● O-Ring ● Back Up Ring ● Internal Snap Ring ●...

  • Page 148: Deck Valve

    HR-9016 Serial No. All 63.1 Deck Valve Part Number 4135582 4 / 5/ 6 Item Part No. Qty. Description Serial Numbers/Notes 5002911 Relief Valve 5003579 • Seal Kit 5002912 Relief Valve 5003554 • Seal Kit 3010199 Plug, SAE #6 Located opposite Diagnostic port 339897 •...

  • Page 149: 4Wd Valve

    HR-9016 Serial No. 64.1 4WD Valve Part Number 4135556 6 / 7 4 / 5 9016-52 Item Part No. Qty. Description Serial Numbers/Notes 5003342 Check Valve 5003582 • Seal Kit 5003344 Shuttle, Hot Oil 5003582 • Seal Kit 5003346 3-Way Spool 5003583 •...

  • Page 150: Traction Pump

    HR-9016 Serial No. All Schematics 65.1 Hydraulic Schematic Engine Valve 4387 psi 2.81 ci 2400 RPM Transport 1.28 ci 1.28 ci 1.28 ci .49 ci 4387 psi 2700 RPM Traction Pump 313 psi .98 ci Typ (11 Places) Right Wing Deck Valve Right Wing Motors...

  • Page 151: Steering Cylinder

    HR-9016 Front Wheel Rear Motors 12.56 ci Wheel Motors 12.5 ci 12.5 ci 12.56 ci .031 4WD Valve Steering Cylinder Steering Valve Backpressure Valve 30 ~ 275 psi Lift Valve 1500 psi 300 psi 300 psi 300 psi .0595" .0595" Right Wing Left Wing Right Front...

  • Page 152: Electrical Schematic

    HR-9016 Serial No. All 66.1 Electrical Schematic Mow, 4WD, and Cruise Control Circuits Vt/Ye Vt/Ye Vt/Ye DGn/Wh Wh/Bu Wh/Bu DGn/Og DGn/Wh Vt/Ye DGn/Wh DGn/Wh SOL5 DGn/Wh DGn/Wh DGn/Wh SW19 SW18 DGn/Og DGn/Og DGn/Rd DGn/Wh SOL7 SW12 SW10 Gy/Bk Wh/Bk Wh/Bk Wh/Bk Pk/Wh Pk/Wh...
  • Page 153 HR-9016 66.1 Electrical Schematic Interlock, Starting, Gauges, and Seat Control Circuits Vt/Ye 4 3 2 1 Og/Bu Vt/Ye Og/Gn Og/Gn Ye/Gn Og/Gn Rd/Bu Og/Gn Bn/Ye Bn/Ye 2-10 Rd/Bu Og/Bn Ye/Gn Ye/Gn Og/Bn Og/Bu Gy/Bu Og/Gn Wh/Bu Gy/Wh Og/Gn SW15 Gy/Ye Gy/Wh Gy/Bu Og/Gn...
  • Page 154 HR-9016 66.1 Electrical Schematic Engine Control Circuits Wh/Bk Wh-41 Wh/Rd Wh-42 7-33 Gy/Rd Wh-38 7-41 Wh-61 7-26 Wh-62 7-28 Wh-63 Wh-63 Rail Pressure Gnd 7-39 Wh-41 Boost Sesnor Gnd Bu/Rd Wh-40 Wh-40 Coolant Temp Sensor Gnd 7-13 Wh-39 Wh-94 1kΩ Crank Angle Sensor Gnd 7-38 Wh-90...
  • Page 155 HR-9016 Reference Part Item Description Serial Numbers/Notes Illustration Number See 16.1 Battery See 16.1 Battery See 44.1 3000359 50 Amp Circuit Breaker - Main See 44.1 4237462 90 Amp Circuit Breaker - Engine See 6.1 555846 Interlock System Diode See 6.1 555846 Test Diode See 6.1...
  • Page 156 HR-9016 Reference Part Item Description Serial Numbers/Notes Illustration Number Not Shown 4251788 EGR Valve Not Shown 4251717 Suction Valve See 56.1 5003627 Seat Air Ride Compressor Not Shown 4251772 Heater, Intake Air Not Shown Resistor, 1kΩ SOL1 SOL2 See 63.1 4134530 Left Wing Mow Solenoid Coil Included in 1004337 Deck Valve...
  • Page 157 Reference Part Item Description Serial Numbers/Notes Illustration Number Not Shown 4251850 Cam Position Sensor Not Shown 4251738 Fuel Rail Pressure Sensor Included with Fuel Rial Not Shown 4251856 Boost Pressure Sensor Not Shown 4251858 Coolant Temperature Sensor Not Shown 4251855 External Air Temperature Sensor Not Shown 4251717...

  • Page 158: Fluids And Compounds

    See your local Jacobsen Dealer * Refer to the Parts & Maintenance manual for the correct hydraulic oil requirements for your machine. Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See your local Jacobsen...
  • Page 159 INDEX 1001752...... 77 1003584 ....133 162716.2 ..... 95 3006639 ....85 1001802...... 51 1003587 ....101 162723 ....47 3006644 ......39 1002679....47 1003590 ....113 163302 ...... 125 3006658 ......89 1002769..55 1003591 ....113 163306 ...... 131 3006663 ......41 1002785......
  • Page 160 INDEX 3008459.....113 3010651.......69 340069 ...... 111 363485 ..77 3008461.......67 3010789.......43 340070 ...75 363514 ...... 129 3008471.....137 3010811.......95 363539 ...... 134 3008472.......93 3010812.......95 340074 ....63 363568 ...... 131 3008478.....137 3010825.......95 340075 ....59 363572 ......95 3008521.......37 304569......95 340077 ....89 363574 ......
  • Page 161 INDEX ..89 4134530 ..148 4181863 ....37 4231901 ......49 400264... 43 4134532 .... 149 4182386 ....37 4231920 ......37 ..102 4135233 ....102 4182720 ...... 57 4231940 ......47 ..... 131 4135240 ....102 4183634 ...... 75 4233420 ......77 400266..
  • Page 162 INDEX 4255270.......69 45201249 5003034 ...... 89 4256361.......39 444730......95 ....... 97 5003091 ...... 47 4256471..125 444758.. 95 452016 ......79 5003157 ...... 79 4256510.......69 444762 79 452018 ....59 5003163 ...... 81 4256511.......69 445245......69 452418 ......69 5003164 ...... 81 4256572.....134 445642......63 453004 ....
  • Page 163 INDEX 5003590....142 557650 ...... 142 5003591....142 557844 ......37 5003617...... 43 558004 ...... 145 5003625...... 43 558005 ...... 145 5003627.... 139 558007 ...... 145 5003628....139 558008 ...... 145 5003629....139 558010 ...... 145 5003630....139 558011 ...... 145 5003631....
  • Page 166 World Class Quality, Performance And Support Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support.

Table of Contents