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Jacobsen HR-9016 Turbo 70528 Parts & Maintenance Manual

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Parts & Maintenance Manual
Wartungsanleitung Und Stückliste
HR-9016 Turbo
70528 - Kubota V3300-DI-E2B, 4WD
70529 - Kubota V3300-DI-E2B, 4WD with ROPS
70530 - Kubota V3300-DI-E2B, 4WD EC
™
Rotary Mower
4136607-DE

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Summary of Contents for Jacobsen HR-9016 Turbo 70528

  • Page 1 4136607-DE Parts & Maintenance Manual Wartungsanleitung Und Stückliste ™ HR-9016 Turbo Rotary Mower 70528 - Kubota V3300-DI-E2B, 4WD 70529 - Kubota V3300-DI-E2B, 4WD with ROPS 70530 - Kubota V3300-DI-E2B, 4WD EC...

  • Page 2: Table Of Contents

    “All rights reserved, including the right to reproduce this material or portions thereof in any form.” All information in this publication is based on information available at time of approval for printing. Jacobsen reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 3: Service Parts

    Suggested Stocking Guide To Keep your Equipment fully operational and productive, maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. A more complete listing of accessories and attachments can be found in the Specifications Section Service Parts Qty.

  • Page 4: Safety

    Only use accessories and attachments 19. Local regulations may restrict the age of the operator. approved by Jacobsen. 20. Never use your hands to search for oil leaks. Hydraulic Stay alert for holes in the terrain and other hidden fluid under pressure can penetrate the skin and cause hazards.

  • Page 5: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or authorized Jacobsen parts and Accessories will void the warranty.

  • Page 6: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION_________________________________________________ 70528 ......HR 9016 Turbo, 4 Wheel Drive 70529 ......HR 9016 Turbo, 4 Wheel Drive ® with ROPS A Textron Company 70530 ......HR 9016 Turbo, 4 Wheel Drive EC CHARLOTTE, NC MADE IN U.S.A. 70528 1601 Serial Number ....

  • Page 7: Weights And Dimensions

    Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty. Air Blow Gun ............JAC5098 Carefree Tire Kit ............

  • Page 8: Adjustments

    ADJUSTMENTS ADJUSTMENTS GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized WARNING Jacobsen Dealer. 2. Replace, adjust, worn damaged To prevent injury, lower implements to the ground, components. disengage all drives, engage parking brake, stop engine and remove key from ignition switch before 3.

  • Page 9: Servicing Front Deck

    ADJUSTMENTS SERVICING FRONT DECK___________________________________________________ The front deck can be raised and tilted up to improve arms. To prevent personal injury or damage to deck access to the cutting unit and blades for service and or lift arms, DO NOT allow deck to drop from service cleaning.

  • Page 10: Cutting Height

    ADJUSTMENTS CUTTING HEIGHT _________________________________________________________ Cutting height for decks can be adjusted from 1 to 5-1/2 in. (25-125 mm) in 1/2 in. (13 mm) increments. Actual Mount No. of Spacers Mount Height Location Under Mount Middle cutting height may vary somewhat from the heights given 1 1/2 Lower Upper...

  • Page 11: Parking Brake

    ADJUSTMENTS PARKING BRAKE _________________________________________________________ The brake switch is part of the operator back-up system 4. When properly installed the switch will be closed and senses when the parking brake is engaged. If this when the parking brake is engaged and open when switch fails the machine may not start and the operator the brake is disengaged.

  • Page 12: Neutral Sensing Switch

    ADJUSTMENTS NEUTRAL SENSING SWITCH________________________________________________ The neutral sensing switch is part of the operator backup system. It is designed to prevent the tractor from starting unless the traction pedal is in neutral. If this switch fails or is out of adjustment the tractor will not start. 1.

  • Page 13: Lift Limit Switches

    ADJUSTMENTS 3.10 LIFT LIMIT SWITCHES _____________________________________________________ The rotation of the cutting blades is controlled by limit 3. Shut off engine and remove key. Support decks switches positioned on the tractor frame near the lift arms using blocks. This will prevent them from accidently for each deck.

  • Page 14: Traction Pedal

    ADJUSTMENTS 3.11 TRACTION PEDAL_________________________________________________________ The traction pedal must be adjusted so the pump is at full stroke when the pedal is fully depressed in the forward position. 1. Make sure return arm (K-Figure 3H) on pump is adjusted to neutral, Section 3.7. 2.

  • Page 15: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 16: General

    4. Use the illustrations in the Parts List as reference for adjustments cannot be made, contact an Authorized the disassembly and reassembly of components. Jacobsen Dealer. 5. Recycle or dispose of all hazardous materials 2. Inspect the equipment on a regular basis, establish...

  • Page 17: Sharpening Blades

    MAINTENANCE SHARPENING BLADES _____________________________________________________ 1. Place a wooden block between the blade and mower housing to stop the blade from moving. To remove blade, turn screw holding blade counterclockwise Maximum WARNING 1/2” (13 mm) The mower blades can develop sharp edges. Use caution whenever servicing and handling.

  • Page 18: Engine

    If the injection pump, injectors or the fuel system require service, contact an authorized Jacobsen Dealer. During the break-in period, Jacobsen recommends the following: Note: The tractor is designed to operate and cut most efficiently at the preset governor setting. Do not change 1.

  • Page 19: Air Filter

    MAINTENANCE AIR FILTER _______________________________________________________________ Check the service indicator daily. Replace air cleaner 5. Check all hoses and air ducts. Tighten hose clamps. element immediately when red band becomes visible (A) Do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine.

  • Page 20: Fuel System

    MAINTENANCE FUEL SYSTEM ____________________________________________________________ Refer to Section 4.23 for specific maintenance intervals. To change fuel filter: See Engine Manual for detailed procedures. 1. Close fuel valve on tank; then remove and discard the existing filter. Before replacing any filter, thoroughly clean the filter 2.

  • Page 21: Charging Battery

    MAINTENANCE 4.12 CHARGING BATTERY _____________________________________________________ 2. Whenever possible, remove the battery from the WARNING tractor before charging. If battery is not sealed, check that the electrolyte covers the plates in all the Charge battery in a well ventilated area. Batteries cells.

  • Page 22: Hydraulic Oil

    3. After oil has drained install drain plug and fill with Drain and replace the hydraulic oil if you notice the Jacobsen Hydraulic oil. presence of water or foam in the oil, a rancid odor (indicating excessive heat), or after a major component 4.

  • Page 23: Radiator & Oil Cooler

    If you have to add coolant more than once a month, or add more than one quart at a time, have a Jacobsen Dealer check the cooling system. Drain and refill annually. Remove the radiator cap, open the engine block drain and the radiator drain.

  • Page 24: Care And Cleaning

    Note: Do not wash any portion of the equipment while it is Repair damaged metal surfaces and use Jacobsen touch-up hot. Do not use high pressure spray or steam. Use cold paint. Wax the equipment for maximum paint protection.
  • Page 25 MAINTENANCE Always check Interlock System after servicing the electrical system! K15 K16 K17 LTS 4WD CRS Wire Harness Label MR MC ML NT3 NT2 NT1 BK2 BK1 KYS KYA KYI Schematic Code Relay Description Function KYA / K2 Key Switch “A” Holds fuel stop solenoid valve open when ignition switch is in the RUN position and opera- tor is seated.

  • Page 26: Tires

    MAINTENANCE 4.19 TIRES ___________________________________________________________________ 2. Check pressure yearly. Use an accurate, low CAUTION pressure tire gauge. 3. Keep tires inflated to proper pressure Unless you have the proper training tools and experience, DO Not attempt to mount a tire on a rim. Tractor: 20-22 psi (138 -152kPa).

  • Page 27: Rollover Protection Structure (Rops)

    3. Check and retorque all hardware. All replacement components used for the ROPS must be as Do not loosen or remove bolts, do not weld, drill, modify, specified in the Jacobsen Parts List. bend or straighten a damaged structure. 4.22 STORAGE ________________________________________________________________ General 3.

  • Page 28: Maintenance Chart

    Manual grease gun with NLGI Grade 2 (Service Class LB). ***Clean as Required III Engine Oil - See Section 4.5 **** Check lug bolt torque daily for first 100 hours of operation. Jacobsen Hydraulic Oil - VG ISO 68 GB-28...

  • Page 29: Lubrication Chart

    MAINTENANCE 4.24 LUBRICATION CHART______________________________________________________ HR014 Grease Fitting Locations F1 - 50 Hours (Every Week) F2 - 150 Hours Caster Spindles (10) Drive Shaft U-Joint Caster Wheel Axles (10) Drive Shaft Slip Joint Gauge Wheel Axles Return Canister Pivot Lift Cylinder - Front Deck Lift Arm - Front Deck Side Deck Pivots Steering Cylinder...

  • Page 30: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not Parking brake disengaged Check operator back-up system and start-up procedure.
  • Page 32 “Alle Rechte vorbehalten, einschließlich des Rechts zur Reproduktion dieses Buchs oder Teile dessen in jeglicher Form.” Alle Informationen in dieser Veröffentlichung beruhen auf den Informationen, die zum Zeitpunkt der Drucklegung zur Verfügung standen. Jacobsen behält sich das Recht vor, jederzeit Änderungen ohne vorherige Mitteilung vorzunehmen und ohne dass dem Unternehmen dadurch irgendwelche Verpflichtungen entstehen.
  • Page 33 Vorschläge zur Ersatzteilhaltung Um Ihre Geräte voll einsatzfähig zu halten, sollten Sie die häufiger gebrauchten Wartungsteile auf Lager haben. Wir geben auch die Teilenummern für zusätzliche Unterstützungsmaterialien und Trainingshilfen an. Eine vollständigere Liste des Zubehörs und der Zusatzgeräte finden Sie in den technischen Daten. Ersatzteile Anz.

  • Page 34: Sicherheit

    Beim Überqueren von oder Betrieb in Nähe von Zubehör und Zusatzgeräte zur ordnungsgemäßen und Straßen auf den Verkehr achten. sicheren Durchführung der Arbeit notwendig sind. Nur von 19. Örtliche Bestimmungen können eine Altersgrenze für den Jacobsen genehmigtes Zubehör Zusatzgeräte Bediener vorschreiben.

  • Page 35: Wichtige Hinweise Zur Sicherheit

    Wenn zusätzliche Informationen oder Dienstleistungen erforderlich sind, wenden Sie sich bitte an Ihren zugelassenen Vertragshändler von Jacobsen, der über die neuesten Methoden zum Instandhalten dieser Ausrüstung informiert wird und einen prompten und effizienten Dienst bereitstellen kann. Bei Verwendung von Teilen, die keine Originalteile oder von Jacobsen genehmigten Teile und Zubehör sind, wird die Garantie ungültig.

  • Page 36: Technische Daten

    TECHNISCHE DATEN TECHNISCHE DATEN PRODUKTIDENTIFIZIERUNG ________________________________________________ 70528 ......HR 9016 Turbo, 4-Radantrieb ® 70529 ......HR 9016 Turbo, 4-Radantrieb mit A Textron Company Überrollschutz CHARLOTTE, NC MADE IN U.S.A. 70530 ......HR 9016 Turbo, 4-Radantrieb EC 70528 1601 Seriennummer ....Ein Typenschild (siehe unten), das die Seriennummer enthält, ist Schalldruckpegel Vibrieren m/s...

  • Page 37: Gewichte Und Masse

    Fordern Sie eine vollständige Liste von Zubehör und Zusatzgeräten von Ihrem Vertragshändler von Jacobsen an. WARNUNG Wenn andere Ersatzteile und Zubehör als die von Jacobsen verwendet werden, dann kann dies zu Personenverletzung oder Beschädigung der Einrichtung führen, wodurch die Garantie verfällt.

  • Page 38: Einstellungen

    ACHTUNG von einem qualifizierten Techniker durchgeführt werden. Wenn es nicht möglich ist, die richtige Einstellung vor- Durchführung Einstellungen oder zunehmen, wenden Sie sich an einen zugelassenen Vertragshändler von Jacobsen. Wartungsarbeiten die Vorrichtungen auf den Boden senken, alle Antriebe lösen, Feststellbremse Verschlissene oder beschädigte Komponenten nicht...

  • Page 39: Wartung Der Vorderen Schneidvorrichtung

    EINSTELLUNGEN WARTUNG DER VORDEREN SCHNEIDVORRICHTUNG __________________________ Die vordere Schneidvorrichtung kann angehoben und Absenken des Mähwerks nach Wartungsarbeiten: gekippt werden, um Zugang zu den Scheineinheiten und Mähwerk etwas anheben und Riegel (A) herausziehen. Messern zwecks Wartung und Reinigung zur ermöglichen. Das Mähwerk von Hand absenken, bis es durch die Hierbei sicherstellen, daß...

  • Page 40: Schnitthöhe

    EINSTELLUNGEN SCHNITTHÖHE ___________________________________________________________ Die Schnitthöhe für Schneidvorrichtungs kann von 25 - 125 Den Stift vom hinteren Meßräderrand entfernen und im mm in Stufen von 13 mm verstellt werden. Die tatsächliche Träger für gewünschte Schnitthöhe Schnitthöhe kann sich von den angegebenen Höhen etwas positionieren.

  • Page 41: Feststellbremse

    EINSTELLUNGEN FESTSTELLBREMSE ______________________________________________________ Der Bremsschalter ist Bestandteil des Bedienerbackup- 4. Bei ordnungsgemäßer Installation ist der Schalter systems und stellt fest, wenn die Feststellbremse angezo- geschlossen, wenn die Feststellbremse angezogen gen wurde. Wenn der Schalter versagt, dann kann die und offen, wenn die Bremse freigegeben ist. Maschine nicht starten und das Bedienerbackupsystem Wichtig: Nach...

  • Page 42: Neutralsensorschalter

    EINSTELLUNGEN NEUTRALSENSORSCHALTER_______________________________________________ Der Neutralsensorschalter gehört zum Bedienerbackup- 4. Nach Einstellen Operation system. Er dient dazu, das Anfahren des Traktors zu ver- Backupsystems überprüfen. hindern, wenn sich das Fahrpedal nicht in der Neutralstellung befindet. Wenn dieser Schalter versagt oder nicht korrekt eingestellt ist, dann springt der Traktor nicht an.

  • Page 43: Hubgrenzschalter

    EINSTELLUNGEN 3.10 HUBGRENZSCHALTER _____________________________________________________ Rotation Schneidmesser wird durch 3. Den Motor abschalten und den Zündschlüssel Grenzschalter kontrolliert, die am Traktorrahmen in Nähe herausziehen. Vorrichtung durch Blöcke der Hubarme für jede Schneidvorrichtung angebracht abstützen. Hierdurch wird versehentliches sind. Wenn eine Vorrichtung angehoben wird, dann Senken während des Einstellens vermieden.

  • Page 44: Fahrpedal

    EINSTELLUNGEN 3.11 FAHRPEDAL _____________________________________________________________ Das Fahrpedal muß so eingestellt sein, daß die Pumpe in der vollen Hubposition ist, wenn das Pedal in der Vorwärtsposition ganz niedergedrückt wird. 1. Sicherstellen, daß der Rückführarm (K-Abb. 3H) an der Pumpe auf neutral eingestellt ist, Abschnitt 3.7. 2.

  • Page 45: Drehmomentdaten

    Alle Drehmomente in diesen Tabellen sind ungefähre Wert und nur als Anhaltspunkt gedacht. Sie verwenden diese Drehmomente auf Ihr eigenes Risiko. Jacobsen übernimmt keine Verantwortung für Verluste, Ansprüche oder Schäden, die sich aus der Verwendung dieser Tabellen ergeben. Bei Verwendung eines Drehmomentwertes ist immer äußerste Warnung anzuwenden.

  • Page 46: Wartung

    Einstellungen vorgenommen 4. Die Abbildungen im Ersatzteilkatalog als Hinweis werden können, wenden Sie sich bitte an einen zum Demontieren und erneuten Zusammenbau der zugelassenen Vertragshändler von Jacobsen. Komponenten verwenden. 2. Die Ausrüstung regelmäßig überprüfen, einen 5. Alle gefährlichen Materialien (Batterien, Kraftstoff, Wartungsplan aufstellen und ausführliche Notizen...

  • Page 47: Schleifen Der Klingen

    WARTUNG SCHLEIFEN DER KLINGEN _________________________________________________ 1. Zwischen Messer Mähergehäuse einen Holzblock positionieren, damit sich das Messer nicht bewegt. Entfernen Messers Halteschraube Messers Uhrzeigersinn drehen 13 mm ACHTUNG An den Klingen der Mähvorrichtung könnten sich scharfe Ränder bilden. Bei der Wartung und Handhabung immer vorsichtig vorgehen.

  • Page 48: Motor

    Nutzlebensdauer des Motors haben. Wenn die Einspritzpumpe, Einspritzdüsen oder das Während Einfahrperiode empfiehlt Jacobsen Kraftstoffsystem gewartet werden müssen, wenden Sie folgendes: sich bitte an einen zugelassenen Vertragshändler von Jacobsen. 1. Während der ersten 50 Betriebsstunden muß der neue Motor eine Betriebstemperatur von mindestens Hinweis: Der Traktor ist so konstruiert, daß...

  • Page 49: Luftfilter

    WARTUNG LUFTFILTER ______________________________________________________________ Wartungsanzeige täglich prüfen. Staubabscheider (C) muß nach unten zeigend Luftreinigerelement sofort austauschen, wenn der rote angebracht sein. Streifen sichtbar wird (A). 5. Alle Schläuche und Luftkanäle überprüfen. Die Schlauchschellen anziehen. Das Element zur Prüfung oder Reinigung nicht entfernen.

  • Page 50: Kraftstoffsystem

    WARTUNG KRAFTSTOFFSYSTEM _____________________________________________________ Die spezifischen Wartungsabstände sind in Abschnitt Auswechseln des Kraftstoffilters: 4.23 enthalten. 1. Das Kraftstoffventil Tank schließen anschließend das vorhandene Filter entfernen und Siehe Motorenhandbuch für detailliertes Vorgehen. entsorgen. Vor dem Auswechseln eines Filters das Filtergehäuse 2. Auf die Dichtung eine dünne Schicht Öl auftragen und den Bereich um das Filter herum gründlich reinigen.

  • Page 51: Aufladen Der Batterie

    WARTUNG 4.12 AUFLADEN DER BATTERIE _________________________________________________ 2. Wenn immer möglich, die Batterie vor dem Aufladen ACHTUNG vom Traktor entfernen. Wenn die Batterie nicht versiegelt ist, prüfen, ob der Elektrolyt die Platten in Die Batterie in einem gut belüfteten Bereich aufladen. allen Zellen bedeckt.

  • Page 52: Hydrauliköl

    4.23 angegeben. entfernen. 3. Wenn das Öl abgelaufen ist, die Ölablaßschraube Nach dem Ausfall einer Hauptkomponente, oder wenn wieder anbringen und Hydrauliköl von Jacobsen das Vorhandensein von Wasser oder Schaum im Öl, einfüllen. oder ein ranziger Geruch festgestellt wird (was ein Anzeichen auf übermäßige Hitze ist), das Hydrauliköl...

  • Page 53: Kühler & Ölkühler

    Viertel zufüllen anbringen, die Knöpfe oben am Ölkühler einsetzen, müssen, dann sollten Sie das Kühlsystem von einem um die Einheit in Position abzusichern. schwenken. Händler von Jacobsen überprüfen lassen. Jährlich ablassen wieder auffüllen.

  • Page 54: Pflege Und Reinigung

    Schutz des Lacks die Ausrüstung mit Wachs einreiben. Zum Reinigen des Motors und der Kühlerlamellen Druckluft verwenden. Eine Spezialspritzvorrichtung ist vom Vertragshändler von Jacobsen erhältlich. WARNUNG Verwenden Sie zur Reinigung der Geräte nur frisches Zur Brandverhinderung Gras und Abfälle von den Wasser.
  • Page 55 WARTUNG Nach Wartung der Elektroanlage immer das Bedienerbackupsystem überprüfen K15 K16 K17 LTS 4WD CRS Kabelbaum- MR MC ML NT3 NT2 NT1 BK2 BK1 KYS KYA KYI beschilderung Schaltplancode Relais Beschreibung Funktion KYA / K2 Schlüssel-schalter Hält das Kraftstoffstoppmagnetventil offen, wenn sich der Zündschalter in der Position LAUF “A”...

  • Page 56: Reifen

    WARTUNG 4.19 REIFEN __________________________________________________________________ 2. Den Druck jährlich prüfen. Dazu einen genauen WARNUNG Niedrigdruck-Luftdruckprüfer verwenden. 3. Achten Sie auf den richtigen Reifendruck: NICHT versuchen, einen Reifen auf einem Felgen anzubringen, außer wenn Sie dazu die richtige Traktor: 138 -152 kPa Ausbildung und Erfahrung sowie die richtigen Schneidetische: 138 -173 kPa Werkzeuge haben.

  • Page 57: Überrollschutz

    Alle Schrauben prüfen wieder entsprechenden Drehmoment anziehen. Alle Überrollschutz verwendeten Ersatzteile müssen wie im Jacobsen Ersatzteilkatalog angegeben sein. 4.22 LAGERUNG ______________________________________________________________ Allgemeine Informationen äußeren Bereich Motors reinigen. Freigelegtes Metall lackieren oder eine dünne Schicht Den Traktor gründlich waschen und schmieren.

  • Page 58: Wartungsplan

    Siehe Motorhandbuch. klasse LB). Nach Bedarf reinigen. Manuelles Schmieren mit Schmierpistole mit NLGI **** Drehmoment der Radbolzen während der ersten 100 Klasse 2 (Wartungsklasse LB). Betriebsstunden täglich prüfen. Motoröl - siehe Abschnitt 4.5. Jacobsen Hydrauliköl - VG ISO 68. DE-28...

  • Page 59: Schmiertabelle

    WARTUNG 4.24 SCHMIERTABELLE ________________________________________________________ HR014 Position der Schmiereinrichtungen F1 - 50 Stunden Menge Achselschenkel Radschenkel (Jede Woche) Hubarm – seitl. Schwenkradspindeln (10) Schneidvorrichtung Schwenkradachsen (10) Hubzylinder – seitl. Radstelzenachsen Schneidvorrichtung Hubzylinder – vordere F2 - 150 Stunden Menge Schneidvorrichtung Hubarm- vordere Antriebswellen-U-Gelenk Schneidvorrichtung Antriebswellengleitgelenk...

  • Page 60: Fehlersuche

    ALLGEMEINE INFORMATIONEN _____________________________________________ Die folgende Fehlersuchtabelle listet die grundsätzlichen Probleme auf, die beim Anlassen und Betrieb entstehen können. Ausführlichere Informationen über das Hydraulik- und elektrische System erhalten Sie vom Vertragshändler von Jacobsen Dealer an Ihrem Ort . Symptome Mögliche Ursachen Maßnahme...
  • Page 61 PARTS LIST PARTS LIST TABLE OF CONTENTS______________________________________________________ Body 43.1 ..Power Steering Hoses......104 1.1 ..Decals-Tractor ..........32 44.1 ..Engine Compartment Clamps ....106 2.1 ..Hood ............34 45.1 ..Wire Harness Routing ......107 3.1 ..Cowlings and Skirts ........36 Components 4.1 ..

  • Page 62: Decals-Tractor

    HR-9016 Serial No. All Body 1.1 Decals-Tractor OPERATING INSTRUCTIONS READ MANUAL THOROUGHLY FOR OPERATING AND SAFETY INSTRUCTIONS. REPLACEMENT MANUAL AVAILABLE BY SENDING PRODUCT NO. TO : TEXTRON GOLF AND TURF, P.O. BOX 7708, CHARLOTTE, NC28241 CAUTION TO START TO TRANSPORT TO MOW TO STOP Premature engine shutdown may lead to per manant damage to turbocharger.
  • Page 63 Decal, ROPS Structure Used On 70529 Only 3004287 Pad, Center Panel 3009268 Pad, Step 3009267 Pad, Floorboard 4124759 Emblem, Jacobsen 3009073 Decal, Control Panel 4137295 Decal, Instrument Panel 5002952 Decal, ROPS Seat Belt Used On 70529 Only > Change from previous revision...

  • Page 64: Hood

    HR-9016 Serial No. All 2.1 Hood 9016-21...
  • Page 65 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4126099 Hood 1003679 Pivot, Hood 3006644 Pin, Special Clevis 460028 Cotter pin, 1/8 x 1” 440120 Carriage Bolt, 3/8-16 x 1-1/4” 452008 Flat Washer, 3/8 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 354989 Stop, Rubber 443112...

  • Page 66: Cowlings And Skirts

    HR-9016 Serial No. All 3.1 Cowlings and Skirts 3 / 4 14 / 15 12 / 13 19 / 20 9016-24...
  • Page 67 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 447414 Lockwasher, 3/8 External Tooth 404118 Screw, 3/8-16 x 7/8” Truss Head 3006663 Left Side Cowling 3006664 Right Side Cowling 352604 Grommet 3005604 Receptacle, #85 1/4 Turn 3007704 Stud, #85 1/4 Turn 3005603 Retainer 443110...

  • Page 68: Seat Pan And Heat Shield

    HR-9016 Serial No. All 4.1 Seat Pan and Heat Shield 9016-25...
  • Page 69 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 3007032 Seat Pan 400264 Screw, 3/8-16 x 1-1/4” Hex Head 443110 Nut, 3/8-16 Hex 446142 Lockwasher, 3/8 Heavy 452008 Flat Washer, 3/8 5003457 Plate, Floorboard 404118 Screw, 3/8-16 x 7/8” Truss Head –...

  • Page 70: Control Panel Mounting

    HR-9016 Serial No. All Tanks 5.1 Control Panel Mounting...
  • Page 71 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 403910 Screw, #10-32 x 1/2” Truss Head 366670 Horn REFERENCE U11, See 68.1 364016 Clamp, Wire Harness 400260 Screw, 3/8-16 x 7/8” Hex Head 453011 Flat Washer, 3/8 446140 Lockwasher, 3/8 443110 Nut, 3/8-16 Hex 3009544 Relay, Time Delay...

  • Page 72: Instrument Panel

    HR-9016 Serial No. All Controls 6.1 Instrument Panel 9016-01...
  • Page 73 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes > 4116910 Panel, Dash 403920 Screw, #10-24 x 2-1/2” Truss Head 366283 Handle 3006446 Switch, Test / 4WD-Reverse REFERENCE SW12 & SW14, See 68.1 > 2721505 Switch, PTO REFERENCE SW3, See 68.1 >...

  • Page 74: Throttle Cable

    HR-9016 Serial No. All 7.1 Throttle Cable 9016-15...
  • Page 75 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 351956 Spring, Compression 359979 Pad, Cork/Rubber, Bulk 360885 Disc, Friction 366768 Knob, Throttle 367176 Spacer 400108 Screw, 1/4-20 x 3/4” Hex Head 400110 Screw, 1/4-20 x 7/8” Hex Head 400116 Screw, 1/4-20 x 1-1/2” Hex Head 400188 Screw, 5/16-18 x 1”...

  • Page 76: Lift Valve And Controls

    HR-9016 Serial No. All 8.1 Lift Valve and Controls 9016-14...
  • Page 77 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340061 Adapter, 90° 1003611 Tube, Lift Valve to Backpressure 3006737 Hinge, Control Panel 404022 Screw, 1/4-20 x 1” Truss Head 453023 Flat Washer, 1/4 446128 Lockwasher, 1/4 443102 Nut, 1/4-20 Hex 1004584 Backpressure Valve 5003539 •...

  • Page 78: Accelerator Pedal

    HR-9016 Serial No. All 9.1 Accelerator Pedal 9016-08...
  • Page 79 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003244 Arm, Hydro Pedal 471214 • Grease Fitting (Not Shown) 3010305 • Bushing 1003071 Shaft 400190 Screw, 5/16-18 x 1-1/4” Hex Head 453009 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18 Hex 1003145 Link, Hydro Control 366974...

  • Page 80: Steering Assist

    HR-9016 Serial No. All 10.1 Steering Assist 9 / 10 9016-04...
  • Page 81 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003794 Steering Assist Pedal 471214 • Grease Fitting (Not Shown) 3010305 • Bushing 1003245 Shaft 452006 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18Hex 3006107 Spring, Pedal Return 400188 Screw, 5/16-18 x 1” Hex Head 3008342 Cable, Right Turn Assist 3008343...

  • Page 82: Parking Brake

    HR-9016 Serial No. All 11.1 Parking Brake 9016-03...
  • Page 83 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003838 Parking Brake Lever • Stabilizer Bar 545234 • Clevis Pin 460004 • Cotter Pin 545237 • Spacer 3006108 Cable, Parking Brake 3008548 Mount, Brake Lever 3008874 Plate, Switch Mount 441672 Carriage Bolt, 5/16-18 x 2-1/2” 453009 Flat Washer, 5/16 446134...

  • Page 84: Frame 12.1

    HR-9016 Serial No. 70528 All Frame 12.1 Frame Serial No. 70530 All 20 19 17 32 28 34 9016-02...
  • Page 85 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4131870 Frame 1002889 Cross Frame 1002895 Cylinder Mount, Right 1002896 Cylinder Mount, Left 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 3006814 Bracket, Right Radiator 3006815 Bracket, Left Radiator 400616...

  • Page 86: Frame With Rops

    HR-9016 Serial No. 70529 All 13.1 Frame With ROPS P/O 34 9016-02...
  • Page 87 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4131870 Frame 1002889 Cross Frame 1002895 Cylinder Mount, Right 1002896 Cylinder Mount, Left 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 3006814 Bracket, Right Radiator 3006815 Bracket, Left Radiator 400616...

  • Page 88: Steering Axle

    HR-9016 Serial No. All 14.1 Steering Axle 9016-38...
  • Page 89 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003540 Wheel Motor See 50.1 460030 Cotter Pin, 1/8 x 1-1/4” 443842 Nut, 1-1/8 -12 Hex Jam 401208 Screw, 1/2-13 x 1-3/4” Grade 8 5003530 Frame, RH Wheel Motor 5003529 Frame, LH Wheel Motor 5003521 Hub, Wheel 5003526...

  • Page 90: Steering Axle Installation

    HR-9016 Serial No. All 15.1 Steering Axle Installation 3 / 10 As Required 9016-36 Item Part No. Qty. Description Serial Numbers/Notes – Steering Axle See 14.1 1003001 Pivot Shaft 3006475 Washer, 3/32” Thick Thrust 363766 Washer 445642 Nut, 1-1/2 -12 Slotted Hex 460072 Cotter Pin, 1/4 x 2-1/2”...

  • Page 91: Battery Tray

    HR-9016 Serial No. 16.1 Battery Tray Item Part No. Qty. Description Serial Numbers/Notes 440078 Bolt, Carriage 5/16-18 x 3/4” 440118 Bolt, Carriage 3/8-16 x 1” 443106 Nut, 5/16-18 Hex 443109 Nut, 3/8-16 Hex 446134 Lockwasher, 5/16 446142 Lockwasher, 3/8 Heavy 452006 Flat Washer, 5/16 453011...

  • Page 92: Tilt Steering

    HR-9016 Serial No. All 17.1 Tilt Steering...
  • Page 93 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5002918 Actuator, Gas Spring 5002919 Cable, Actuator 2811346 Tower, Steering 1002800 Pump, Steering See 46.1 339979 • Adapter, Straight 2811364 Steering Wheel 2811365 • Cap, Steering Wheel 3010651 Cover, Steering Tower 3005981 Bracket, Steering Pump 3005934 Bolt, Shoulder...

  • Page 94: Radiator

    HR-9016 Serial No. All Engine and Radiator 18.1 Radiator 9016-12...
  • Page 95 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003075 Radiator Firewall 1002953 Radiator 555867 • Radiator Cap 400258 Screw, 3/8-16 x 3/4” Hex Head 446142 Lockwasher, 3/8 Heavy 4132213 Radiator Fan Shroud 452008 Flat Washer, 3/8 4132168 Hose, Upper Radiator 326799 Clamp, Hose 4132169...

  • Page 96: Oil Cooler

    HR-9016 Serial No. All 19.1 Oil Cooler 9016-13...
  • Page 97 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1002952 Oil Cooler 3004113 Bushing 2810633 Plate, Cap Mounting 3007011 Bracket, Cooler Pivot 400270 Screw, 3/8-16 x 2” Hex Head 452008 Flat Washer, 3/8 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 1004028 Pin, Cooler Pivot 400186...

  • Page 98: Air Cleaner And Muffler

    HR-9016 Serial No. All 20.1 Air Cleaner and Muffler View Rotated 90 Degrees for Clarity 9016-16...
  • Page 99 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 162236 Clamp 3002042 Screw, M10-1.25 x 22 SHCS 363485 Lockwasher, M10 Heavy 365979 Bolt, M12-1.25 x 25 400404 Screw, 1/2-13 X 1” Hex Head 4135602 Bracket, Support 4135603 Bracket, Air Filter/Heat Shield 4136469 Bracket, Heat Shield 446154...

  • Page 100: Remote Engine Oil Filter

    HR-9016 Serial No. All 21.1 Remote Engine Oil Filter 9016-13...
  • Page 101 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 450190 Screw, M8-1.25 x 16 Hex Head 4136120 Adaptor, Oil Filter Part of Engine 4137099 Adaptor, 90°, 3/8-18 x 13/16 4133242 O Ring Part of Engine 4133240 Plug, Oil Filter Part of Engine 4137101 Adaptor, 90°...

  • Page 102: Engine Mounting

    HR-9016 Serial No. All 22.1 Engine Mounting 9016-11...
  • Page 103 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes – Engine and Pump Assembly See 22.1 4136298 Mounting Hardware Part of Engine 3008821 Temperature Sender REFERENCE U6, See 68.1 4136286 Engine Mount, Right Hand 4136285 Engine Mount, Left Hand 4132013 Engine Mount, Rear 365979 Screw, M12-1.25 x 25mm Hex Head 446154...

  • Page 104: Engine And Pump Assembly

    HR-9016 Serial No. All 23.1 Engine and Pump Assembly 9016-10...
  • Page 105 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Kubota Engine Assembly • Engine Oil Filter • Fan Belt • Fuel Filter 339989 Connector, Straight Thread 362263 Bolt, M10-1.25 X 25 Hex Head 363485 Lockwasher, M10 Heavy 400336 Screw, 7/16-14 X 1-1/4” Hex Head 400406 Screw, 1/2-13 X 1-1/4”...

  • Page 106: Tank Mounting

    HR-9016 Serial No. All Tanks 24.1 Tank Mounting...
  • Page 107 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 3006264 Tank, Hydraulic oil 3008808 Cap, Breather Filler 3009203 Sensor, Oil Level REFERENCE SW11, See 68.1 441689 Carriage Bolt, 1/2-13 x 8-1/2” 3009236 Wall, Fender 3008219 Bracket, Hose Retainer 452012 Flat Washer, 1/2 443118 Nut, 1/2-13 Hex 3009980...

  • Page 108: Fuel Tank

    HR-9016 Serial No. All 25.1 Fuel Tank Engine Rotated 180 Degrees For Clarity...
  • Page 109 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 554752 Fuel Line, Engnie Overflow Return Cut to 82”, 3/16” I.D. 132647 Fuel Shutoff 340481 Cover, Sender 554748 Fuel Line, Tank to Pre-Filter Cut to xx”, 5/16” I.D. 554748 Fuel Line, Pre-Filter to Fuel Pump Cut to xx”, 5/16”...

  • Page 110: Pump And 4Wd Valve Mounting

    HR-9016 Serial No. All Traction Pump 26.1 Pump and 4WD Valve Mounting 9016-06 Item Part No. Qty. Description Serial Numbers/Notes – Pump Assembly See 27.1 4135556 4WD Valve with Oil Shuttle See 56.1 400406 Screw, 1/2-13 x 1-1/4” Hex Head 446154 Lockwasher, 1/2 Heavy 453017...

  • Page 111: Pump Assembly

    HR-9016 Serial No. All 27.1 Pump Assembly 9 10 9016-07 Item Part No. Qty. Description Serial Numbers/Notes 1002927 Pump, Traction 5003034 • Seal Kit 5003432 • Control Kit 5003433 • Shaft Seal Kit 5003544 • System Relief Kit 1003248 Pump, Double 5003165 •...

  • Page 112: Front Lift Arms And Cylinders

    HR-9016 Serial No. All Lift Arms and Deck Valves 28.1 Front Lift Arms and Cylinders 9016-09...
  • Page 113 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1002785 R.H. Front Lift Arm 1003900 L.H. Front Lift Arm 342033 • Bushing 471214 • Grease Fitting 3006490 Bracket, Front Deck Pivot 3007091 Angle, R.H. Valve Mount 3007092 Angle, L.H. Valve Mount 400412 Screw, 1/2-13 x 2”...

  • Page 114: Front Deck Latch

    HR-9016 Serial No. All 29.1 Front Deck Latch 9016-05...
  • Page 115 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003483 Brace, Stand Up 365826 Spacer 400430 Screw, 1/2-13 x 5-1/2” Hex Head 1003277 Pin, Cylinder Rod End 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 1003484 Latch, Front Deck 352936 • Bushing 3008472 Spring, Torsion 441690...

  • Page 116: Side Lift Arms

    HR-9016 Serial No. All 30.1 Side Lift Arms 21 / 22 23 / 24 1 / 2 13 / 14 9016-28...
  • Page 117 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1005016 Pivot, Left Side Arm 1005017 Pivot, Right Side Arm 304569 • Bushing 332351 • Bushing 471214 • Grease Fitting 3006294 Plate, Side Arm Pivot 3006295 Plate, Side Arm Pivot 400412 Screw, 1/2-13 x 2” Hex Head 446154 Lockwasher, 1/2 Heavy 444758...

  • Page 118: Side Lift Cylinders And Return Canisters

    HR-9016 Serial No. All 31.1 Side Lift Cylinders and Return Canisters 34 35 9016-29...
  • Page 119 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003371 Canister, Deck Return See 51.1 1003823 Pin, Canister Mount 400266 Screw, 3/8-16 x 1-1/2” Hex Head 446140 Lockwasher, 3/8 443110 Nut, 3/8-16 Hex 3009535 Pin, Shear 458039 Retaining Ring 455004 Flat Washer 453011 Flat Washer, 3/8 3006293...

  • Page 120: Front Deck Valves

    HR-9016 Serial No. All 32.1 Front Deck Valves 9016-22 Item Part No. Qty. Description Serial Numbers/Notes 4135582 Valve, Deck See 55.1 339989 Adapter, Straight 441624 Carriage Bolt, 3/8-16 x 1” 340070 Adapter, 90° 340065 Adapter, 90° 364945 Fitting, Diagnostic 363030 Cover, Dust 452008 Flat Washer, 3/8...

  • Page 121: Wing Deck Valves

    HR-9016 Serial No. All 33.1 Wing Deck Valves Right Wing Valve Left Wing Valve 9016-23 Item Part No. Qty. Description Serial Numbers/Notes 4135582 Valve, Deck See 55.1 339989 Adapter, Straight 340070 Adapter, 90° 363030 Cover, Dust 365466 Fitting, Diagnostic 401028 Screw, 3/8-16 x 3-1/4”...

  • Page 122: Side Deck Valve Supply

    HR-9016 Serial No. All Hydraulics and Electrical 34.1 Side Deck Valve Supply 9016-31 Item Part No. Qty. Description Serial Numbers/Notes 400264 Screw, 3/8-16 x 1-1/4” Hex Head 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 4135253 Plate, Tube Mounting 4135262 Hose, Pump to Right Side Tube 4135408 Hose, Pump to Left Side Tube...

  • Page 123: Front Deck Valve Supply

    HR-9016 Serial No. All 35.1 Front Deck Valve Supply 9016-32 Item Part No. Qty. Description Serial Numbers/Notes 400264 Screw, 3/8-16 x 1-1/4” Hex Head 452008 Flat Washer, 3/8 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 1003607 Hose, Pump to Left Front Valve 4135589 Hose, Pump to Right Front Valve 339963...

  • Page 124: Pump Supply

    HR-9016 Serial No. All 36.1 Pump Supply 9016-30 Item Part No. Qty. Description Serial Numbers/Notes 4135240 Hose, Rear Pump Suction 4136342 Clamp 3007775 Hose, Rear Pump Inlet 4135233 Manifold, Rear Pump Suction 4136343 Plate, Clamp 359615 Clamp, Hose 326112 Clamp, Hose 400208 Screw, 5/16-18 x 4-1/2”...

  • Page 125: Return Manifold

    HR-9016 Serial No. 37.1 Return Manifold 9016-39 Item Part No. Qty. Description Serial Numbers/Notes 1003891 Return Manifold 400266 Screw, 3/8-16 x 1-1/2” Hex Head 452008 Flat Washer, 3/8 446140 Lockwasher, 3/8 3007061 Hose, Return 3008820 Clamp, Double Hose 359615 Clamp, Hose >...

  • Page 126: Traction Hydraulics

    HR-9016 Serial No. All 38.1 Traction Hydraulics To Bottom Port Right Rear Wheel Motor To Top Port Right Rear Wheel Motor To Port 1 4WD Valve To Port 3 4WD Valve To Port 2 To Bottom Port 4WD Valve Left Rear Wheel Motor To Top Port Left Rear Wheel Motor To Port 4...
  • Page 127 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1002769 Wheel Motor, Front 5003641 • Brake Shoe Kit 5003642 • Mechanical Control Kit 5003643 • Adjusting System Kit 5003651 • Motor Seal Kit 340074 Adapter, 90° 400410 Screw, 1/2-13 x 1-3/4” Hex Head 446154 Lockwasher, 1/2 Heavy 443118...

  • Page 128: Return Hydraulics

    HR-9016 Serial No. All 39.1 Return Hydraulics Right Front Deck Valve T Port Right Rear Wheel Motor Right Wing Deck Motors Case Drain Case Drain Front Deck Motors Left Rear Wheel Motor Case Drain Case Drain Right Front Wheel Motor Case Drain Left Wing Deck Motors Case Drain...
  • Page 129 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes – Return Manifold See 37.1 1003573 Hose, Pump to Return Manifold 1003575 Hose, 4WD Valve to Pump 339911 O-Ring, SAE #10 Face Seal 340065 Adapter, 90° 1003604 Hose, Rear Wheel Motor Drain 1003577 Hose, Right Tee to 4WD Valve 339961...

  • Page 130: 4Wd Hose Clamps

    HR-9016 Serial No. All 40.1 4WD Hose Clamps Valve Supply Hoses Wire Harness Rear Motor Hoses 9016-41 Item Part No. Qty. Description Serial Numbers/Notes 400210 Screw, 5/16-18 x 5” Hex Head 366114 Spacer 3008792 Spacer Plate 3008793 Clamp, Double Hose 366424 Clamp, Hose 452006...

  • Page 131: Charge Pressure

    HR-9016 Serial No. 41.1 Charge Pressure 9016-40 Item Part No. Qty. Description Serial Numbers/Notes 340069 Adapter, 90° 340217 Adapter, Tee 339963 Locknut, Bulkhead 340377 Adapter, 90° 1003878 Tube, 4WD Valve to Tee 1003605 Hose, Tee to Pump 1003865 Tube, Lift Valve to Filter 1003864 Tube, Filter to Tee >...

  • Page 132: Lift Valve Hydraulics

    HR-9016 Serial No. All 42.1 Lift Valve Hydraulics To Fitting Hose Hose Labled Part Number Destination 1003601 Right Side Cylinder Base End 1003602 Right Side Cylinder Rod End 1003599 Left Side Cylinder Base End 1003600 Left Side Cylinder Rod End 1003590 Front Lift Cylinder Rod End Tee 1003593...
  • Page 133 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003599 Hose, Right Side Cylinder Base End 1003600 Hose, Right Side Cylinder Rod End 1003601 Hose, Left Side Cylinder Base End 1003602 Hose, Left Side Cylinder Rod End 340167 Adapter, 90° Bulkhead 339961 Nut, Bulkhead 340143...

  • Page 134: Power Steering Hoses

    HR-9016 Serial No. All 43.1 Power Steering Hoses To Lift Valve To Lift Valve To Return Manifold From Pump To Steering Cylinder 9016-42...
  • Page 135 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003876 Tube, RT Hose to Rod End Hose 1003875 Tube, LT Hose to Base End Hose 339961 Locknut, Bulkhead 339909 O-Ring, SAE #6 Face Seal 1003606 Hose, Valve to Cylinder Tubes 1003593 Hose, Valve to Return Manifold –...

  • Page 136: Engine Compartment Clamps

    HR-9016SW Serial No. All 44.1 Engine Compartment Clamps 9016-43 Item Part No. Qty. Description Serial Numbers/Notes 3000359 Breaker, Circuit-50 Amp REFERENCE CB1 & CB2, See 68.1 364774 Boot, Protective 131905 Solenoid 441606 Bolt, Carriage 1/4-20 x 3/4” 443102 Nut, 1/4-20 Hex 446130 Lockwasher, 1/4 Heavy 364190...

  • Page 137: Wire Harness Routing

    HR-9016 Serial No. All 45.1 Wire Harness Routing A - Instrument Panel B - Oil Level, Horn and Seat Relay C - Front Limit Switch and Cruise Magnet D - Front Deck Valves E - Neutral and Forward Switches F - Seat Switch and Air Ride G - Parking Brake H - Right Wing Deck Valve I - Right Deck Limit Switch...

  • Page 138: Steering Valve

    HR-9016 Serial No. All Components 46.1 Steering Valve Part Number 1002800 TC500-28...
  • Page 139 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 443108 Locknut, 5/16-18 Center Port Cover Seal, O-Ring Seal, O-RIng Seal, O-RIng 443828 Nut, 5/8-18 Hex Jam Special Bolt Port Manifold Spring, Port Side 503387 Hex Drive A and E Needle Roller 503398 Valve Ring 503398...

  • Page 140: Air Suspension

    HR-9016 Serial No. All 47.1 Air Suspension Part No. 5003625 9016-62...
  • Page 141 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Lower Housing Scissors Upper Housing 5003627 Compressor Kit • Compressor • Tie Wrap • Clamp, Compressor • Tie Wrap • Bushing, Strain 5003628 Air Fitting/Tubing Kit • Braided Sleeve • Fitting, Tee •...

  • Page 142: Seat Assembly

    HR-9016 Serial No. All 48.1 Seat Assembly Part No. 5003626 3 / 4 9016-63 Item Part No. Qty. Description Serial Numbers/Notes 5003634 Pad, Back 5003635 Pad, Seat 5003636 Arm Rest, Left Side 5003637 Arm Rest, Right Side 5003690 Adjuster Assembly 554390 Seat Switch REFERENCE SW2, See 68.1...

  • Page 143: Steering Cylinder

    HR-9016 Serial No. All 49.1 Steering Cylinder Part No. 5003541 9016-64 Item Part No. Qty. Description Serial Numbers/Notes 5003542 Seal Kit • Retaining Ring • O-Ring, Piston • Seal, Piston • Seal, Rod • Wiper • Backup Ring, Gland • O-Ring, Gland 443126 Nut, 5/8-11 Hex 5003543...

  • Page 144: Rear Wheel Motor

    HR-9016 Serial No. All 50.1 Rear Wheel Motor Serial No. All Part Number 5003540 19 20 ◆● ◆ ◆ ◆● ● ◆ ● ◆ ● ● ● ◆● ◆ Included In Seal Kit 557651 ● Included In Seal Kit 5002111 9016-46 Item Part No.

  • Page 145: Deck Return Canister

    HR-9016 51.1 Deck Return Canister Part Number 5003371 9016-47 Item Part No. Qty. Description Serial Numbers/Notes ● O-Ring ● Back Up Ring ● Loaded U-Cup ● Rod Wiper 471214 Grease Fitting 443132 Nut, 3/4-16 Hex 5003428 Collar Assembly ● 5003427 Seal Kit Gold Star Return Canisters ●...

  • Page 146: Lift Valve

    HR-9016 Serial No. All 52.1 Lift Valve Part Number 1001802 25 23 9016-48...
  • Page 147 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 558005 Plug Assembly, Relief Valve 500745 Plug Assembly, Port Adapter 545914 Spring, Lockout ■ Poppet Assembly 500736 Seat Assembly 6 5001599 Plunger, Lockout 7 5001603 Plunger, Lockout 558004 Cap Assembly 558007 Retaining Ring 10 5001613 Seat 558011...

  • Page 148: Front Lift Cylinder

    HR-9016 Serial No. All 53.1 Front Lift Cylinder Part Number 3006008 9016-49 Item Part No. Qty. Description Serial Numbers/Notes ● PSP Seal ● Back Up Ring ● O-Ring ● O-Ring ● Back Up Ring ● Internal Snap Ring ● External Snap Ring ●...

  • Page 149: Wing Lift Cylinders

    HR-9016 Serial No. All 54.1 Wing Lift Cylinders Part Number 3006249 9016-50 Item Part No. Qty. Description Serial Numbers/Notes ● PSP Seal ● Back Up Ring ● O-Ring ● O-Ring ● Back Up Ring ● Internal Snap Ring ● External Snap Ring ●...

  • Page 150: Deck Valve

    HR-9016 Serial No. All 55.1 Deck Valve Part Number 4135582 4 / 5 9016-51 Item Part No. Qty. Description Serial Numbers/Notes 5002911 Relief Valve 5003579 • Seal Kit 5002912 Relief Valve 5003554 • Seal Kit 3010199 Plug, SAE #6 Located opposite Diagnostic port 339897 •...

  • Page 151: 4Wd Valve

    HR-9016 Serial No. 56.1 4WD Valve Part Number 4135556 6 / 7 4 / 5 9016-52 Item Part No. Qty. Description Serial Numbers/Notes 5003342 Check Valve 5003582 • Seal Kit 5003344 Shuttle, Hot Oil 5003582 • Seal Kit 5003346 3-Way Spool 5003583 •...

  • Page 152: Decals - Decks

    HR-9016 Serial No. All Decks 57.1 Decals - Decks DANGER Deck Flip Up Procedure 1. Rotate anti-sway mechanism downward. (Located under tractor floorboard) 2. Start tractor engine and raise deck until gage wheels are off the ground. 3. Remove cut height adjustment pins from rear gage wheel arms.
  • Page 153 HR-9016 Front Left Wing Right Wing 9016-63 Item Part No. Qty. Description Serial Numbers/Notes 3009317 Decal, Caster Cut Height 3009318 Decal, Gage Wheel Cut Height 3009319 Decal, Flip Up Deck 366609 Decal, No Step 3002502 Decal, Danger > Change from previous revision...

  • Page 154: Front Deck

    HR-9016 Serial No. All 58.1 Front Deck 9016-57...
  • Page 155 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003430 Hinge Assembly 400286 Screw, 3/8-16 x 2-3/4” Hex Head 446142 Lockwasher, 3/8 Hvy 444762 Locknut, 3/8-16 Center 400264 Screw, 3/8-16 x 1-1/4” Hex Hd 453011 Flat Washer, 3/8 3007678 Pin, Clevis 460050 Cotter Pin, 3/16 x 1-1/4”...

  • Page 156: Front Deck Center Section

    HR-9016 Serial No. All 59.1 Front Deck Center Section 9 / 10 Front Case Case Drain Drain Inlet Outlet Inlet Outlet Case Drain Outlet Motor Orientation 9016-56...
  • Page 157 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003188 Deck, Front Assembly 352936 • Bushing 2810069 Motor, Spindle Assembly 5003763 • Seal Kit Serial Plate, Front Deck 440124 Carriage Bolt, 3/8-16 x 1-3/4” 453011 Flat Washer, 3/8 446142 Lockwasher, 3/8 Hvy 444762 Locknut, 3/8-16 Center 1003424...

  • Page 158: Front Deck Winglets

    HR-9016 Serial No. All 60.1 Front Deck Winglets (Right Winglet Shown) 1 / 2 Front Inlet Outlet Case Case Drain Drain Motor Orientation Outlet Inlet Left Winglet Right Winglet 9016-55...
  • Page 159 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003186 Deck, RH Winglet 5003187 Deck, LH Winglet 2810069 Motor, Spindle Assembly 5003763 • Seal Kit 366613 Shim 440124 Carriage Bolt, 3/8-16 x 1-3/4” 453011 Flat Washer, 3/8 446142 Lockwasher, 3/8 Hvy 400264 Screw, 3/8-16 x 1-1/4”...

  • Page 160: Front Deck Hydraulics

    HR-9016 Serial No. All 61.1 Front Deck Hydraulics Right Winglet Motor E - To Return Manifold Center Motor Right Center Motor Left Center Motor Left Winglet Motor 9016-58...
  • Page 161 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340070 Adapter, 90° 339989 Adapter, Straight 340055 Adapter, 90° 340095 Adapter, Tee Hose, Front Deck Motor Case Drain See 39.1 1003557 Hose, Winglet 2810190 Hose, Winglet Motor Drain 1003607 Hose, Left Center to Center Motor 2810189 Hose, Tee to Left Center Motor Drain 2810191...

  • Page 162: Wing Decks

    HR-9016 Serial No. All 62.1 Wing Decks Right Wing Shown 27 28 20 / 21 1 / 2 Inlet Outlet Case Case Drain Drain Front Outlet Inlet Outlet Inlet Outlet Inlet Inlet Outlet Case Case Case Case Drain Drain Drain Drain Outlet Inlet...
  • Page 163 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003190 Deck, Right Wing 5003189 Deck, Left Wing 2810069 Motor, Spindle Assembly 5003763 • Seal Kit Wing Deck Serial Plate 440124 Carriage Bolt, 3/8-16 x 1-3/4” 453011 Flat Washer, 3/8 446142 Lockwasher, 3/8 Hvy 444762 Locknut, 3/8-16 Center 116686...

  • Page 164: Wing Deck Hydraulics

    HR-9016 Serial No. All 63.1 Wing Deck Hydraulics Right Outside 12 13 Motor Right Right Center Inside Motor Motor Right Wing Deck Hydraulics 12 13 Left Inside Motor Left Center Motor Left Outside Motor Left Wing Deck Hydraulics 9016-60...
  • Page 165 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340070 Adapter, 90° 339989 Adapter, Straight 339972 Adapter, Straight 340095 Adapter, Tee 1003580 Hose, Outside to Center Motor 1003579 Hose, Inside to Center Motor 2810194 Hose, Center to Inside Motor Drain 2810193 Hose, Outside to Center Motor Drain 2810192 Hose, Wing Motor Drain to Tee...

  • Page 166: Caster Assemblies

    HR-9016 Serial No. All 64.1 Caster Assemblies 9016-62 Item Part No. Qty. Description Serial Numbers/Notes 1004276 Yoke, 11” Tire Wing Decks Only 1004275 Yoke, 13” Tire Front Deck Only 1004277 Tube, Yoke Pivot 363539 • Bushing 471214 • Grease Fitting 366593 Spacer, Caster Wheel 365772...

  • Page 167: Wheel And Tire Assemblies

    HR-9016 Serial No. 65.1 Wheel and Tire Assemblies Part Numbers 1004023 and 1004024 9016-61 Item Part No. Qty. Description Serial Numbers/Notes 550346 Tire, 11 x 4-5 Smooth 1004023 Only 5003200 Tire, 13 x 6.5-6 Multi Rib 1004024 Only 5003196 Wheel 1004023 Only 5003201 Wheel...

  • Page 168: Gage Wheels And Latch

    HR-9016 Serial No. All 66.1 Gage Wheels and Latch 18 / 19 9016-63...
  • Page 169 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 461495 Clevis pin, 1/2 x 2-1/2” 460028 Cotter Pin, 1/8 x 1” 1003423 Yoke, Gage Wheel 3007442 Spacer, Arm Pivot 3004113 Bushing 441690 Carriage Bolt, 1/2-13 x 7” 446152 Lockwasher, 1/2 443118 Nut, 1/2-13 Hex 3007679 Clevis Pin, 5/8 x 9-5/16”...

  • Page 170: Traction Pump

    HR-9016 Serial No. All Schematics 67.1 Hydraulic Schematic Engine Valve 4387 psi 2.81 ci 2400 RPM Transport 1.28 ci 1.28 ci 1.28 ci .49 ci 4387 psi 2750 RPM Traction Pump 313 psi .98 ci Typ (11 Places) Right Wing Deck Valve Right Wing Motors...
  • Page 171 HR-9016 Front Wheel Rear Motors 15.56 ci Wheel Motors 12.5 ci 12.5 ci 15.56 ci .031 4WD Valve Steering Unit 6.6 ci 1450 psi Steering Cylinder Backpressure Valve 30 ~ 275 psi Lift Valve 1500 psi 300 psi 300 psi 300 psi .0595"...

  • Page 172: Electrical Schematic

    HR-9016 Serial No. All 68.1 Electrical Schematic Interlock, Starting, Charging and Cruise Control Circuits 3-11 3-12 GY/RD GY/RD YE/BK YE/BK BN/YE RD/YE J2-10 P2-10 Key-X Key-Y BN/YE YE/GN +12V HOLD RD/YE COIL SW-IN GY/YE GY/YE RD/YE RD/YE YE/BU LIGHT DG/YE START PRE HEAT WH/VT...
  • Page 173 HR-9016 68.1 Electrical Schematic 4WD, Mow and Seat Control Circuits GY/RD GY/RD YE/BK YE/BK RD/YE RD/YE RD/YE RD/YE YE/BK SW13 DG/YE TN/GN YE/BU DG/YE TN/GN WH/BK YE/BK YE/BU DG/YE SW12 3-10 VT/WH SOL8 SOL2 SOL4 SOL6 SOL3 SOL7 4-11 4-11 4-11...
  • Page 174 HR-9016 68.1 Electrical Schematic Gauges and Warning Lights YE/BK OR/BK GLOW U5.2 CHRG E D C B WH/BN 2-11 SW16 SW11 SW17 SW14 SW15 4-12 4-10 4-10...
  • Page 175 HR-9016 Reference Part Item Description Serial Numbers/Notes Illustration Number See 16.1 4108140 Battery See 44.1 3000359 50 Amp Circuit Breaker - Main CB-2 See 44.1 3000359 50 Amp Circuit Breaker - Pre Heat See 6.1 555846 Interlock System Diode See 6.1 555846 Test Diode See 6.1...
  • Page 176 HR-9016 Reference Part Item Description Serial Numbers/Notes Illustration Number SOL7 See 56.1 4134532 4WD Reverse Solenoid Coil Included in 1002977 4WD Valve SOL8 See 55.1 4134530 Center Mow Solenoid 2 Coil Included in 1004337 Deck Valve See 6.1 2810269 Ignition Switch See 48.1 554390 Seat Switch...

  • Page 177: Fluids And Compounds

    Fluids and Compounds Hydraulic Fluid* 5001405 Two 2-1/2 Gallon Container of ISO VG68 Oil 5001404 One 5 Gallon Pail of ISO VG68 Oil 2500548 Two 2-1/2 Gallon Container of 10W30 Oil 2500546 One 5 Gallon Pail of 10W30 Oil 503409 Two 2-1/2 Gallon Container of ATF Fluid 503407 One 5 Gallon Pail of ATF Fluid...

  • Page 178: O-Ring Chart

    HR-9016 Serial No. All 69.1 O-Ring Chart O-Ring Face O-Ring Boss O-Ring Face O-Ring Face O-Ring Boss O-Ring Boss Seal Size Dash Size Seal Size Seal Size Dash Size Dash Size W-X-Y W-X-Y W-X-Y O-Ring Face O-Ring Not O-Ring Face O-Ring Face O-Ring Boss O-Ring Not...
  • Page 179 HR-9016 Adapter Part Dash Adapter Type (W) O-Ring (X) O-Ring (Y) O-Ring (Z) O-Ring Number. Size 339972 Straight Adapter 339908 339896 339974 Straight Adapter 339908 339897 339979 Straight Adapter 339909 339897 339984 Straight Adapter 339910 339898 339989 10-10 Straight Adapter 339911 339899 339990...
  • Page 180 INDEX 1001802.......47 1003587.......93 1005016 ...... 87 3005603 ...... 37 1002679.......43 1003590.....103 1005017 ...... 87 3005604 ...... 37 1002769.......97 1003591.....103 1005018 ...... 87 3005934 ...... 63 1002785.......83 1003592.......99 1006812 ...... 51 3005981 ...... 63 1002800.......63 1003593.....105 116686 ...... 133 3006008 ...... 83 1002885.......87 1003594.....103 123096 ......
  • Page 181 INDEX 3007369....127 3009175 ....125 339972 ....99 360111 ....60 3007374....127 3009193 ....53 339974 ......99 361005 ......39 3007376....129 3009197 ....55 339979 ..63 361071 ......73 3007392..49 3009203 ...... 77 339984 ......81 361117 ......79 3007442....
  • Page 182 INDEX 4108140.......61 5001603.....117 5003518 ...... 59 502924 ...... 109 4116910.......43 5001612.....117 5003519 ...... 59 502925 ...... 109 4122243.......33 5001613.....117 5003520 ...... 59 503387 ...... 109 4122244.......33 5001614.....117 5003521 ...... 59 503398 ...... 109 4124692.......33 5001615.....117 5003522 ...... 59 545234 ......53 4124759.......33 5001616.....117 5003523 ......
  • Page 184 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Textron Parts Xpress provide reliable, high-quality product support.

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