Related Manuals for Telair TIG 3000G
Summary of Contents for Telair TIG 3000G
- Page 1 GENERATORS TIG 3000G USE AND MAINTENANCE MANUAL AND INSTALLATION INSTRUCTIONS V. 001 – June 2017 Vers. 001 TIG 3000 D...
- Page 2 This manual has been drawn up by the Manu- facturer in order to provide basic information Important information for correctly carry- and instructions for performing all generating ing out the operations described or for the cor- set operation and service tasks in an adequate rect usage of the equipment.
- Page 3 In the event of a circuit break, do not re- place the fuses with other higher amp ones. Do not insert objects through ventilation holes. Inspections and maintenance must only be carried out with the engine stopped and by skilled staff. In case of fire, never open the gener- ating set casing and use only approved type fire extinguishers.
-
Page 4: Table Of Contents
CONTENTS 1 GENERAL INFORMATION ....................... 7 2 CHARACTERISTICS ........................7 2.1 Technical Specifications ......................7 2.2 Overall dimensions ........................8 2.3 Main components ........................8 2.4 Identification plate ........................8 3 SHIPPING, HANDLING, STORAGE ....................8 3.1 Storage ............................. 8 3.2 Weight ............................ - Page 5 8.10.1 Check engine oil level ....................22 8.10.2 Engine oil replacement ....................22 8.10.3 Low fuel level ......................... 22 8.10.4 Stop with D+ signal ......................22 9 MAINTENANCE INSTRUCTIONS ....................23 9.1 Maintenance schedule ......................23 9.2 Checks not requiring skilled personnel ..................23 9.2.1 Checking the engine oil level ....................
- Page 6 THIS PAGE HAS BEEN LEFT BLANK INTENTIONALLY. Vers. 001 TIG 3000 G...
-
Page 7: General Information
1 GENERAL INFORMATION Where the fuel is compatible, it can be taken from the tank set aside for camper utilities or the vehi- The generating set TIG3000G, shortly referred to cle fuel tank. If the fuel is not compatible it will be as generator here below, is designed to be in- necessary to connect up a bottle or install an stalled on vehicles, although this does not ex-... -
Page 8: Overall Dimensions
Vibration damping mounts 2.2 Overall dimensions Fixing brackets Figure 1 shows the overall dimensions of the Exhaust silencer generating set Electronic control panel TIG3000G. 10 Signal cable 2.4 Identification plate Generating set model Serial number Frequency Power factor Maximum electric power Maximum output current Rated voltage 230V AC Battery charger specifications... -
Page 9: Handling
3.3 Handling Always observe safety and accident prevention rules when lifting and handling. Use lifting and handling equipment with ca- pacity greater than the load to be lifted. The generating sets, complete with their packag- ing, can be handled using common lifting and handling equipment. -
Page 10: Hanging Installation
4.2.2 Hanging installation The generator is provided with supporting brack- ets designed for fixing in a hanging configuration. Figure 6 shows the arrangement of the fixing brackets and vibration damping cylinders. Ensure that the ride height of the gen- erator is not such as to risk contact with the ground during travel. -
Page 11: Connecting The External Exhaust Silencer
For quick preparation of the support surface, the 4.3 Connecting the external exhaust silencer generator is supplied with a drilling template (fig.10). The generator is supplied with an external ex- haust silencer kit consisting of the silencer, a flexible steel pipe and accessories for generating set connection and fixing. -
Page 12: Lpg Hose Connection
the pipe (fig. 13 ref. 4), and tighten the clamp. Fix the silencer using the threaded couplings (fig. 13 5 ELECTRIC WIRING CONNECTIONS ref. 6) and secure the flex hose, making sure there is no obstruction to generator extraction for 5.1 Access to internal electrical connections routine maintenance purposes. -
Page 13: Battery Connection
electrical connections or maintenance operations have been completed. On the left side of the generating set is located the cable guide (fig.16 ref. 2) through which the LPG tube and electrical cables must be led for generator connection. The cables coming from the battery must be secured to the special studs (fig.16 ref. -
Page 14: Cut-Off Relay Connection
In order for the electrical circuit breaker devices to operate correctly, the gen- erator is supplied with an output voltage at 230 V ~ related to its mechanical and electri- cal mass. Should technical considerations require a different configuration, remove the yellow-green jumper linking the GND and N terminals. -
Page 15: Auxiliary Connections
Identify the route for laying the connection cable (fig. 21) from the control panel to the generating 5.7 Auxiliary connections set. Position the connection cable so as to connect The terminal strip (fig.22 ref. 2) and the connec- the black connector end (fig. 21 ref. 1) to the con- tors (fig.22 ref. -
Page 16: Connection To Dedicated Lpg Tank
Fig. 25. eration. This is achieved through the special (op- tional) data cable code 06688 (Fig. 25 ref. 4). 1 = TIG 3000G #1 2 = TIG 3000G #2 To carry out the data connection it is necessary 3 = Battery (may be common) to remove the door from both generators. -
Page 17: Isolating The Internal Battery Charger
The door is provided with a lock and key. The key must not be left within the reach of children If the data connection has not also or inexperienced persons. been made, do not start the generators with The generating set has been manufactured in their outputs connected in parallel because compliance with the safety standards listed in the this carries a risk of serious damage to the... - Page 18 Controls and signals on the panel (Fig 30): available options; with an active panel it en- ables the generating set start and stop. Press 1 ON/OFF switch: allows control panel activation. it to cancel the AUTO function. The display 2 and the LED 11 are switched on 6 LED Booster, it illuminates when the BOOST 2 Display: allows generator operation to be moni- function is on (fig.30 ref.
-
Page 19: Generating Set Use
Set to ON the switch (fig.30 ref. 1) on the control 8.3 Language Setting panel. The ON LED lights up (fig.30 ref. 11); for one second, the display shows the Telair logo To select the language in which the display will and the resident software version, then it starts... -
Page 20: Generating Set Stop
The generator will start when the connected bat- tery voltage drops below the set threshold (de- fault is 12.0 volts). alternate Once the generator has started the display when the generator makes 230 V~ voltage avail- shows in sequence the icons able output voltage delivered power... -
Page 21: Boost Function
the generator will start and it will stop when the 8.9.3 Low output voltage contact is opened. the output Should any high-level alarms come from voltage has dropped too far below the minimum the generator, such as oil or temperature, the limit, probably due to poor performance of the in- signal from the D+ input, or pressing the ternal combustion engine or to a single very high... -
Page 22: Warning Messages And Causes
Start-up failed Battery voltage too low Press the MENU button again to confirm zeroing Motor over-revving of the hour counter. The following message will Oil level or pressure appear Motor over-heating Data connection to inverter lost Short circuit on inverter output Overload on inverter output the red LED switches off (Fig. -
Page 23: Maintenance Instructions
9 MAINTENANCE INSTRUCTIONS 9.1 Maintenance schedule ROUTINE MAINTENANCE SCHEDULE 50 hours hours or hours or Performed to the achievement the condition that occurs first or 4 hours or one year one year months one year Level check ● Engine oil Replacement ●... -
Page 24: Maintenance Operations To Be Carried Out By Skilled Personnel
read after screwing the cap all the way into its Remove the rubber guard (fig. 37 ref. 4) on the seat. generator bottom. Then remove the drain plug If the oil level fails to reach the upper notch on and relative gasket (fig. 37 ref. 3 and ref. 2) and the dipstick (fig. -
Page 25: Air Filter Maintenance
Some maintenance tasks require extraction of the generator from its hood. Once the drain hose, fuel feed hose and electrical connections have been detached, remove the two screws at the bottom of the sides (fig. 40 ref. 1) and remove the generator. -
Page 26: Decommissioning And Dismantling Instructions
10 DECOMMISSIONING AND DISMANTLING INSTRUCTIONS The materials used for the construction of this appliance are recyclable. In the event of disposal, it is advisable to take the unit to a specialist workshop or designated waste collection centre. Vers. 001 TIG 3000 G... -
Page 27: General Warranty Terms
11 GENERAL WARRANTY TERMS TELAIR guarantees its products against any construction material and/or manu- facturing faults and defects. The right to warranty cover for new products is valid for a period of 24 months from the time of handing over to the end user, or for maximum 1000 operating hours, whichever limit is reached first. -
Page 28: Tig 3000 G Wiring Diagram
12 TIG 3000 G WIRING DIAGRAM Vers. 001 TIG 3000 G... - Page 29 Vers. 001 TIG 3000 G...
- Page 30 WIRING DIAGRAM KEY All connectors are shown from the wire insertion side Wire colour correspondance: Black Blue Brown Green Grey Orange Pink Purple White Yellow YE-GR Yellow-Green Key to wiring diagram: Combustion engine Engine start relays Electric start motor Electronic ignition Oil level sensor Engine temperature sensor LPG solenoid valve...
-
Page 31: Tig 3000 G Spare Parts List
13 TIG 3000 G SPARE PARTS LIST Vers. 001 TIG 3000 G... - Page 32 Vers. 001 TIG 3000 G...
- Page 33 Vers. 001 TIG 3000 G...
- Page 34 Vers. 001 TIG 3000 G...
- Page 35 Descrizione Dèsignation Beschrijving Pos. Code Q.tà Description Bezeichnung Descripcion Cofano superiore Capot supérieur Bovenste kap N. 1 Upper hood Obere Haube Capó superior Sportello cassa Porte du boîtier Deurtje kast N. 1 Case door Tür Puerta caja Staffa di sostegno Bride de Support Steunbeugel N.
- Page 36 Descrizione Dèsignation Beschrijving Pos. Code Q.tà Description Bezeichnung Descripcion Isolation de porte du boî- Isolatie laag van Geval- Isolante Sportello tier deur N. 1 Bajo de Isulation de la Case door Isulation Isulation Tief der Falltür puerta Image adhésive de porte Zelfklevend beeld van ge- Adesivo sportello du boîtier...
- Page 37 Descrizione Dèsignation Beschrijving Pos. Code Q.tà Description Bezeichnung Descripcion Supporto anteriore in- Bride antérieur de l'on- Inverter frontbeugel verter duleur N. 1 Soporte delantero del in- Inverter front bracket Inverter vordere Halterung versor Supporto posteriore in- Bride arrière de l'onduleur Inverter achterbeugel verter N.
- Page 38 Descrizione Dèsignation Beschrijving Pos. Code Q.tà Description Bezeichnung Descripcion Tubo gas Tuyau de gaz Gaspijp N. 1 LPG pipe Gasleitung Tubo de gas Termostato temperatura Thermostat de tempéra- Motor temperatuur ther- motore ture du moteur mostaat N. 1 Engine temperature ther- Motortemperatur Thermo- Termostato de temperatu- mostat...
- Page 39 Descrizione Dèsignation Beschrijving Pos. Code Q.tà Description Bezeichnung Descripcion Supporto destro motore Support droit de moteur Rechter motorsteun N. 1 Right engine bracket Rechts Motorhalterung Soporte derecho de motor Supporto anteriore motore Support avant du moteur. Voorste motorsteun. N. 1 Soporte delantero del mo- Front engine bracket Front motorhalterung...
- Page 40 Descrizione Dèsignation Beschrijving Pos. Code Q.tà Description Bezeichnung Descripcion Dado fissaggio rotore Écrou de fixation du rotor. Rotor bevestigingsmoer N. 1 Tuerca de fijación del Rotor fastening nut Rotor befestigungsmutter rotor Guarnizione 22x18x1,2 Joint 22x18x1.2 Afdichting 22x18x1.2 N. 1 Gasket 22x18x1.2 Dichtung 22x18x1.2 Junta 22x18x1.2 Raccordo tappo olio mo-...
- Page 41 Descrizione Dèsignation Beschrijving Pos. Code Q.tà Description Bezeichnung Descripcion Pannello di controllo Tableau de contrôle Schakelpaneel N. 1 Control Panel Bedienpanel Panel de control Cavo di 5 m tra generato- Câble 5 m du Générateur 5 m kabel van generator re e pannello di controllo au Panneau de Contrôle naar bedieningspaneel...
- Page 42 Notes ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Vers. 001 TIG 3000 G...
- Page 43 ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Vers. 001 TIG 3000 G...