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Summary of Contents for Telair Energy 2510G
- Page 1 GENERATORS ENERGY 2510G USER'S OPERATING INSTRUCTION AND INSTALLATION MANUAL INDEX v. 001 – February 2011 Vers. 022 Energy 2500 G...
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Page 2: Table Of Contents
INDEX FOREWORD ............................ 5 1.1 Purpose and scope of this manual ..................... 5 1.2 Symbols and Definitions ......................5 1.3 General Information ........................5 2 GENERATING SET IDENTIFICATION DATA .................. 6 2.1 Components (Fig. 1) ........................6 2.2 Identification plate (Fig. 2) ......................6 2.3 Overall dimensions ........................ - Page 3 7.4.2 Air filter maintenance ......................22 7.4.3 Spark plug maintenance ....................23 7.4.4 Voltage adjustment ......................23 7.4.5 ADJUSTING THE CHOKE …………………….………..………………………………………23 8 ROUTINE MAINTENANCE SCHEDULE ..................24 9 PROLONGED INACTIVITY......................25 10 DISMANTLING..........................25 11 RECOMMENDED FIRE-FIGHTING EQUIPMENT ................ 25 GENERAL WARRANTY TERMS......................
- Page 4 Via E. Majorana , 49 48022 Lugo (RA) ITALY "CE" COMPLIANCE STATEMENT Under Machine Directive 89/392/ EEC, attachment II A We hereby represent that the generating set - the data concerning which are specified below - has been designed and built to correspond to the essential safety and health requirements laid down by the European Directive on Machine Safety.
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Page 5: Foreword
1 FOREWORD 1.2 Symbols and Definitions Refer carefully this "Graphic safety symbols” have been employed in manual before performing any operation on this booklet to identify different levels of danger the power generator set. or important information. 1.1 Purpose and scope of this manual This means that you must This manual has been drawn up by the pay attention to avoid serious consequences... -
Page 6: Generating Set Identification Data
Frequency GENERATING SET IDENTIFICATION Maximum electric power DATA Maximum current Rated voltage 230V AC 2.1 Components (Fig. 1) Current delivered at 12V/DC Weight Sound-proofing casing Bar code Supporting brackets Access door Access door closure Technical features sticker Anti-vibration support Anchoring bracket Electronic control panel Gas pipe and cable outlet block 10 Sliding surface locking screw... -
Page 7: Technical Specifications
2.4 Technical specifications ENERGY ENGINE 2510 G Type Single cylinder, 4 stroke LPG, overhead valves, air cooling Yamaha MZ 175 GAS Engine Displacement 66 x 50 Bore x Stroke Max Fuel Consumption kg/h LPG or Propane pure when it is cold Fuel supply Electronic Ignition system... -
Page 8: Handling
The ENERGY 2510 G generating sets are 3.3 Handling provided with anchoring brackets with extra vibration dampers (Fig. 4, Ref. 1) and a fuel filter generating sets, complete with their to be fitted along the generator feeding pipe. The packaging, can be handled using common lifting brackets allow for hanging and floor assembly. -
Page 9: Floor Fastening
4.2.2 Floor fastening The package contains a drilling jig, which allows the generator bearing surface to be prepared quickly, fig. 7. Place a spongy, heat- resistant gasket around the outlet opening of the exhaust pipe. The gasket height must reach the bottom of the generator and has the purpose of preventing hot air from spreading inside the generator compartment. -
Page 10: Wiring Connection Instructions
The generator can now be located on the previously drilled surface (fig.7) using the suitable vibration-damping cylinders (fig. 10 ref. 1) and spacers (fig. 10 rif.2) Battery connection To start up the generating set, connection to the battery of the vehicle must be provided using a sheathed power cable up to current standards, with the cross-section shown in Table 1. -
Page 11: Electric Load Connection
Use the special cable outlet (Fig.11 Ref.1) to Always fit a 100 A fuse prevent water seeping into the generating set. onto the positive cable connecting the Although the generating set is equipped with a generating set to the positive pole of the special internal thermal cut-out to cut power battery. -
Page 12: Auxiliary Electric Cable Connection
4.6 Auxiliary electric cable connection 4.9 FASTENING the pressure reducer All 3 auxiliary cables to connect are equipped with a polarized connector. The generating set comes standard with the One cable is necessary for generator operation, suitable pressure reducer (Fig. 15 Ref. 4) already while the other 2 are optional cables. -
Page 13: Battery Charger
Remember that When using the pressure reducer must NOT be installed in generator in cold environments, please the body interior. Moreover, it should be remember that the lower the temperature located in a well-ventilated area. (down to a temperature limit of – 15°C), the higher the percentage of propane gas It is recommended to check the vehicle low which is recommended... -
Page 14: Connecting An Additional Silencer
4.12 Connecting an additional silencer To further reduce the generating set operating noise, an (optional) additional silencer can be installed externally. The additional silencer kit code 02482 consists • A silencer code 02019 (Fig.21 Ref.1). • A one-metre long section of flexible steel tubing code 00433 (Fig.21 Ref.2). - Page 15 Now remove all the flame trap parts (Fig.23 Ref. 2 – 3 – 4 – 5) from the muffler (Fig.23 Ref. 1). After introducing the coupling code 03645 (Fig. 24 Ref. 2) into the muffler terminal (Fig.24 Ref. Now insert the hose code 00433 (Fig.25 Ref. 5) on the coupling (Fig.25 Ref.
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Page 16: Connecting An External Network Relay
(see table and Do not use silencers not detailed indications user supplied by TELAIR Silencers that have not maintenance manual of the engine). been specially sized may damage the motor. ENERGY series generators consist of petrol internal combustion engines connected to an alternator that can produce both alternating and 4.13... -
Page 17: Machine Safety
5.1 Machine safety The generating sets come with perfectly sealed casings, so there is no danger of contact with any moving or high temperature parts or with live cables. The doors open with a lock and key. The keys must not be left within the reach of children or inexperienced persons. -
Page 18: Information On Not Recommended Uses
7 Engine oil change indicator 8 Fuel warning light 9 Display time changeover switch 10 Reset Set the startup switch (Fig.30 Ref.1) to its “ON” position. The message “WAIT” will be displayed for 8 seconds. After this time, the electronic control panel will start the first automatic procedure for starting up the generating set. -
Page 19: Control And Alarm Functions (Fig. 24)
6.5 Control and alarm functions (Fig. 30) Cause: 100 hours have elapsed since the latest engine oil change and engine oil should be 2 Display: when the generating set has started changed. up, the total running hours will be displayed. How to reset the alarm: turn on the panel and Press the key provided below the control panel wait for the generating set to start. -
Page 20: Manual Operation
the electronic control panel will turn off the generating set. Setting the switch to the automatic position after turning the control panel on sets the generating set in stand-by mode and does NOT activate the automatic function. Remember that the time which is taken by the generating set in automatic mode to recharge the battery may vary according to the battery status, the amount of connected... -
Page 21: Maintenance Not Requiring Specialised Personnel
7.2 Maintenance not requiring specialised personnel To perform this kind of service, it will be necessary to open the generating set door. The following precautions must therefore be taken: 1 The generating set must not be in operation, and all its parts must be cold 2 Let the generating set cool off. -
Page 22: Air Filter Maintenance
Spent oil should not be disposed freely in the environment but taken to special disposal centres carrying out disposal and/or recycling in compliance with the applicable law provisions in force in the country of use. 7.4.2 Air filter maintenance A clogged air filter will Undo the special cap on the soil sump (Fig.34 reduce air flow to the carburettor. -
Page 23: Spark Plug Maintenance
thoroughly. Let the filter cartridge dry out The spark plug must be completely, then dip it in clean engine oil. tightened firmly. A badly positioned spark Squeeze out carefully any excess oil. plug may become very hot and damage the Replace the cartridge only if visibly worn out. -
Page 24: Routine Maintenance Schedule
The choke operates at 1 and the 3 rd attempt to start and has a response time of 2 sec. If you want to vary the operating time of action as in Fig. 39 - 40 - 41. The adjustment can vary from 1 to 3 seconds 8 ROUTINE MAINTENANCE SCHEDULE First Every... -
Page 25: Prolonged Inactivity
NOTES: (1) Clean more frequently if you use it in a very dusty environment (2) These operations must be performed by specialised personnel only. 9 PROLONGED INACTIVITY When the generator remains idle for at least three weeks, old unleaded petrol sediments could build up inside the carburettor. These sediments can seriously damage the engine and it is therefore COMPULSORY that the carburettor be completely emptied prior to a long period of non-use: do this by turning off the fuel tap and running the generator set until it... -
Page 26: General Warranty Terms
GENERAL WARRANTY TERMS TELAIR guarantees its products against any construction material and/or manufacturing faults and defects. The right to warranty cover for new engines is valid for a period of 24 months from the time of handing over to the end user, or for a maximum of 1000 operating hours, whichever limit is reached first. -
Page 27: Wiring Diagram Energy 2510 G
WIRING DIAGRAM ENERGY 2510 G Vers. 001 Energy 2510 G... - Page 28 Vers. 001 Energy 2510 G...
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Page 29: Drawing For Spare Parts List Energy 2510 G
DRAWING FOR SPARE PARTS LIST ENERGY 2510 G Vers. 001 Energy 2510 G... - Page 30 Vers. 001 Energy 2510 G...
- Page 31 Vers. 001 Energy 2510 G...
- Page 32 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Sportello Tôle de fermeture de porte Afdekplaat deurtje 04697 N. 1 Door closing plate Türblech Chapa cierre puerta Image adhésive de porte du Zelfklevend beeld van geval- Adesivo Sportello boîtier deur 04759 N.
- Page 33 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Piastrina di scarico Plaquette d’échappement Uitlaatplaatje 16 01833 N. 1 Exhaust plate Auslassplatte Chapa de descarga Chiusura convogliamento mar- Fermeture du convoyeur pot Afdekking geleider knaldemper mitta d’échappement 17 01827 N.
- Page 34 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Rondella 6 UNI 6592 Rondelle 6 UNI 6592 Onderlegring 6 UNI 6592 32 00967 N. 4 Washer 6 UNI 6592 Scheibe 6 UNI 6592 Arandela 6 UNI 6592 Tappo in Gomma M8 Taquet en caoutchouc M8 Kurk in rubber M8...
- Page 35 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Accomplissez le câblage Cablaggio completo En2510G Volledige bedrading En2510G En2510G 47 04220 N. 1 Schließen Sie Verdrahtung ab Complete wiring En2510G Termine el cableado En2510G En2510G Protezione termica Protection thermique Thermische beveiliging 48 01584 N.
- Page 36 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion FUSIONE 2501/A2 MOULAGE 2501/A2 GIETWERK 2501/A2 61 03714 N. 1 CASTING 2501/A2 GUSSTEIL 2501/A2 FUNDICION 2501/A2 Vite UNI5931 Vis UNI5931 Schroef UNI5931 62 01091 N. 4 UNI5931 screw Schraube UNI5931 Tornillo UNI5931 Rondella alternatore...
- Page 37 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Rete porta filtro Filet porte-filtre Filterhoudernet 76 02812 N. 1 Filter holding net Filtertragnetz Red porta-filtro Filtro aria Filtre à air Luchtfilter 77 02060 N. 1 Air cleaner Luftfilter Filtro aire Coperchio filtro aria...
- Page 38 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Bobina di starter Bobine d'allumage Starterspoel 93 02292 N. 1 Starter coil Starterspule Bobina de starter Tappo Bouchon 94 04548 N. 1 Kappe Tapón Riduttore Pressione GAS Manodétendeur GAZ GAS drukregelaar 95 05079 N.
- Page 39 ..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Vers. 001 Energy 2510 G...