Table of Contents
Advertisement
Quick Links
S S u u n n S S t t a a r r C C O O . . , , L L T T D D . .
R
USER ' ' S MANUAL
DPK-5
Post bed, 1 needle, lock stitch,
zigzag sewing machine
1) FOR AT MOST USE WITH EASINESS,
PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.
M M M M E E - - 0 0 9 9 0 0 9 9 2 2 9 9
Advertisement
Table of Contents
Related Manuals for SunStar DPK-5
Summary of Contents for SunStar DPK-5
- Page 1 USER ’ ’ S MANUAL DPK-5 Post bed, 1 needle, lock stitch, zigzag sewing machine 1) FOR AT MOST USE WITH EASINESS, PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE. 2) KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN.
- Page 2 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.
-
Page 3: Table Of Contents
Table of Contents Safety rules for machines ............................4 1. Specification 1) Sewing machine ................................8 2) Servo motor .................................. 8 3) 470 motor ..................................8 4) 470 motor controller ..............................8 5) Clutch motor ................................9 6) Peripheral automation devices (optional) ........................9 2. -
Page 4: Safety Rules For Machines
Safety Rules for Machines Safety labels in the manual are categorized into danger, warning and caution. Failure to follow the safety rules may result in physical injuries or mechanical damages. The safety labels and symbols are defined as follows. [The meaning of the safety labels] Danger Instructions here shall be observed strictly. - Page 5 Installations. 1-3) Troubleshooting If in need of troubleshooting, call a trained A/S engineer who has been educated by Sunstar. ⓐ Be sure to turn the power off before cleaning and repair. And wait for about 4 minutes until the machine discharges completely.
- Page 6 1-4) Machine The DPK-5 Series are manufactured for industrial use to sew textiles and other similar Operation material. When running the machine, users should observe the following things. ⓐ Read the manual before operation of the machine to fully understand the details about its operation.
- Page 7 1-6) Position of “Caution” is attached to the machine for safety. Caution Mark In case of starting to run the machine, read the directions of “Caution” carefully. [Position of Caution Mark] CAUTION 경 고 Do not operate without finger guard and safety devices.
-
Page 8: Specification
Specification 1) Sewing machine DPK-5 (post bed, 1 needle, lock stitch, zigzag sewing machine) Model name Max. speed Zigzag width Needle Presser bar height Hook Lubrication DPK-5/S For heavy materials 2,500 spm Vertical large hook (2x) Manual 0∼8mm DP×5(#11∼#14) Up to 8mm... -
Page 9: Clutch Motor
5) Clutch motor MODEL VOLT HERTZ WATT HEC-1701 1 Phase 220V 250W 50/60 Hz HEC-1703 3 Phase 220V/380V 250W 50/60 Hz HEC-1705 3 Phase 220V 400W 50/60 Hz HEC-1706 3 Phase 220V 400W 50/60 Hz 6) Peripheral automation devices (optional) Optional device Model Usage... -
Page 10: Installation
Installation Warning ▶Installation of the machine should be performed by a trained engineer. ▶Any electrical wiring must be performed by a qualified technician or agent. ▶The machine weighs over 53kg. At least 2 persons should carry out the installing work. ▶Plug in after the installation is complete. -
Page 11: Adjustment Of Belt Tension
2) Adjustment of belt tension After installing the motor, unfasten the fixing units ①, ② up and down and tension will be created to the belt ④ due to motor ③ failing by gravity. And fasten the fixing nut ① and then the fixing nut ②... -
Page 12: Assembly Of Position Detector
4) Assembly of position detector (1) When the servo motor is installed Connect it to the portable synchro pulley shaft. Use the ① synchro fixing bar and the tightening screw ② to prevent the portable synchro from moving left or right. When the synchro is fixed, use the socket set bolt ①... -
Page 13: Cam Replacement Method (1-Step, 2-Step, 3-Step) - Optional
7) Cam replacement method (1-step, 2-step, 3-step) - optional To change from 1-step to 2-step, 3-step or zigzag, turn the cam lever counter-clockwise and loosen the lever. After a different cam is placed, turn the cam lever clockwise in full and fix it. -
Page 14: Adjustment Of The Machine
Adjustment of the Machine Caution ▶Always turn off the power when mounting a needle. If the operator mistakenly steps on the pedal while the power is on, the machine will start automatically and can result in physical injuries. ▶When using clutch motor, be aware that the motor will continue to rotate for a while even after the power is switched off due to inertia. -
Page 15: How To Place The Bobbin Case
4) How to place the bobbin case Turn the pulley until the needle bar comes to its highest position. Bring the bobbin case towards the center stud in the bottom of the bobbin case. Press the bobbin case until it makes a clicking sound in the frame. -
Page 16: Threading
7) Threading Your sewing machine comes with properly placed threads. Therefore, the easiest and simplest way to re-threading is to tie the thread that comes with the machine, with a new one. Check if the knotted area of the old and new threads goes through the needle hole smoothly. -
Page 17: Adjustment Of Needle Stitch Width
9) Adjustment of needle stitch width (1) Not installed with 3-step cam You can adjust the width of stitches by turning the dial (A, Figure 17) in the center of the machine arm. If the dial is set at 0, the machine will perform straight line stitching. -
Page 18: Causes Of Trouble And Troubleshooting
Causes of Trouble and Troubleshooting 1) Sewing machine troubleshooting Symptom Checkpoints Root cause Corrective action Direction and height of Needle is inserted into wrong position Reinsert the needle correctly needle Needle Needle is bent Change the needle Bad timing of feed dog Adjust the timing of feed dog Needle breaks Ascending level of...