Magnetek OmniPulse DDC 2 Series Technical Manual
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Magnetek OmniPulse DDC 2 Series Technical Manual

Dc to dc motor control
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DC to DC Motor Control
Technical Manual
Firmware Number: 44301
Part Number: 144-47014 R1
February 2021
© Copyright 2021 Magnetek

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Summary of Contents for Magnetek OmniPulse DDC 2 Series

  • Page 1 DC to DC Motor Control Technical Manual Firmware Number: 44301 Part Number: 144-47014 R1 February 2021 © Copyright 2021 Magnetek...
  • Page 2 Page Intentionally Left Blank OmniPulse DDC Series 2 Technical Manual February 2021 Page 2...
  • Page 3 SERVICE INFORMATION For questions regarding service or technical information contact: 1.866.MAG.SERV (1.866.624.7378) International Service Outside the U.S. and Canada call +1.262.783.3500, press 3. Columbus McKinnon Corporation Locations Magnetek N49 W13650 Campbell Drive Menomonee Falls, WI 53051 Telephone: 800.288.8178 E-mail: field.service@magnetek.com...
  • Page 4 It is the responsibility of the owners, users and operators of the Magnetek Products to know, understand and follow all of these requirements. It is the responsibility of the employer to make its employees aware of all of the above listed requirements and to make certain that all operators are properly trained.
  • Page 5 DANGER, WARNING, CAUTION and NOTE Statements Read and understand this manual before installing, operating or servicing this product. Install the product according to this manual and local codes. The following conventions indicate safety messages in this manual. Failure to heed these messages could cause fatal injury or damage products and related equipment and systems.

  • Page 6: Table Of Contents

    Table of Contents Introduction ............................... 8 General Information ..........................9 Key Features ............................9 Receiving Check List ..........................10 Assessing the System Requirements ..................... 10 Assessing the Drive Environment ......................10 General Specifications ..........................11 Installation ............................... 13 Choosing a Location ..........................13 Standard Drive Components ........................
  • Page 7 5.3.4 Brake Control (C08-04 through C08-21) .................... 64 5.3.5 Rescue Mode (C08-25) ........................66 5.3.6 Slack Cable Detection (C11-01 through C11-04)................66 5.3.7 Timer Function (C12-03 and C12-04) ....................67 Drive Settings ............................68 5.4.1 Start and Stop Sequence (D01-01 through D01-05) ................68 5.4.2 Automatic Speed Regulator (D04-01 through D04-10) ..............

  • Page 8: Introduction

    This manual provides technical information on OmniPulse™ DDC Series 2 parameter settings, drive functions, troubleshooting, and installation details. Use this manual to expand drive functionality and to take advantage of higher performance features. This manual is available for download on the website at www.columbusmckinnon.com/magnetek. OmniPulse DDC Series 2 Technical Manual February 2021...

  • Page 9: General Information

    1.1 General Information The OmniPulse DDC Series 2 (DDC-S2) provides stepped or stepless control of DC series, shunt, and compound motors typically used for hoist, bridge, and trolley crane motions. While the DDC-S2 firmware is catered towards crane and hoist applications, it is also suitable for general-purpose DC motor applications. A static regulating system automatically provides torque and speed regulation in all four motor quadrants.

  • Page 10: Receiving Check List

    Upon receipt, check each item against the packing slip to ensure the item matches the order. If shipping damage is noted, contact and file a claim with the carrier immediately. If there is a discrepancy between the packing slip, purchase order and received items, contact Magnetek to resolve.

  • Page 11: General Specifications

    1.6 General Specifications Table 1-2: Drive Ratings 200 – 320 Volts 360 – 600 Volts Model Number Max. FLA (A) NEMA Rating Model Number Max. FLA (A) NEMA Rating LN2067-DDC-S2 HN2067-DDC-S2 LN3133-DDC-S2 HN3133-DDC-S2 LN4200-DDC-S2 HN4200-DDC-S2 LN5400-DDC-S2 400* HN5400-DDC-S2 400* LN5400F-DDC-S2 6~8L HN5400F-DDC-S2 6~8L...
  • Page 12 Description Specification Protective Functions Power Loss Up to one second Ride-Through capability, depending on load Trip @ less than 50% V when greater than one second (default) Undervoltage Current Control Overload Trip Drive Armature Short Circuit IGBT Individual Overload Trip IGBT Overcurrent Safe Failure Mode Heat Sink Overtemperature Alarm and Shutdown Drive Thermal...

  • Page 13: Installation

    2 Installation WARNING • When preparing to mount the OmniPulse DDC Series 2 drive, lift it by its base. Never lift the drive by the front cover, as doing so may cause drive damage or personal injury. • Mount the drive on nonflammable material. •...

  • Page 14: Standard Drive Components

    2.2 Standard Drive Components Item Catalog Number Part Number Component Description FAN-NEMA-2/3-24VDC-95CFM 144-45266 Fan, 24VDC, 4 in., 95 CFM FUSE-NEMA-2/3-150A-500V 144-45065 Fuse, 150A, 500V, 2.75 in. DDC-S2-CONTROL 144-47016 Control Board DDC-LN3-GATE6 144-47030 NEMA 2 & 3 Gate Driver Board, Low Voltage DLS4-SPARE 144-27084 DLS4 Display Keypad...
  • Page 15 Item Catalog Number Part Number Component Description FAN-NEMA-4/5-24VDC-290CFM 144-45090 Fan, 24VDC, 4 in., 290 CFM FUSE-NEMA-4/5-500A-500V 144-45066 Fuse, 500A, 500V, 3.25 in. DDC-S2-CONTROL 144-47016 Control Board DDC-LN5-GATE7 144-45384 NEMA 4 & 5 Gate Driver Board, Low Voltage DDC-DISCHARGE 144-45064 Discharge Board, NEMA 4 & 5, Low Voltage DLS4-SPARE 144-27084 DLS4 Display Keypad...
  • Page 16 Item Catalog Number Part Number Component Description FAN-NEMA-4/5-24VDC-290CFM 144-45090 Fan, 24VDC, 4 in., 290 CFM FUSE-NEMA-4/5-400A-700V 144-45550 Fuse, 400A, 700V, 3.25 in. FUSE-BLOCK-NEMA-4/5-HV 144-45551 Fuse Block, NEMA 4 & 5, High Voltage DDC-S2-CONTROL 144-47016 Control Board DDC-HN5-GATE7 144-45385 NEMA 4 & 5 Gate Driver Board, High Voltage DDC-S2-HV-ISO 144-47020 NEMA 2 - 5, Isolation Board, High Voltage...

  • Page 17: Optional Drive Components

    2.2.1 Optional Drive Components • DDC-230VIF External 230VDC Interface Board • DDC-EXT-CT External CT Board(s) 2.2.2 As-Required External Components • Power Limit Switch and Resistor • Holding Brake(s) • External dynamic braking power loss resistor(s) • RPM (regenerative power) module •...

  • Page 18: Series Mill Motor Ratings

    2.2.4 Series Mill Motor Ratings Table 2-1: 600 Series Mill Motor Ratings 230 VDC 360 VDC* Duty Frame Rated Amps 1060 13-1/2 1/2 Hour Rating (Hoist) 1296 1800 1036 2376 7-1/2 1256 1138 1021 1 Hour Rating (Traverse) 1017 1350 1800 * Estimates only NOTE: For 300 VDC estimates, multiply 230 VDC hp and RPM ratings by 1.3.
  • Page 19 Table 2-2: 800 Series Mill Motor Ratings 230 VDC 360 VDC* Duty Frame Rated Amps 802A 6-1/2 1178 802B 1060 802C 13-1/2 1060 1/2 Hour Rating (Hoist) 1140 1404 1800 802A 1413 802B 7-1/2 1256 802C 1256 1138 1020 1 Hour Rating (Traverse) 1080 1370...
  • Page 20 Table 2-3: Typical DB Resistor Values for DDC Hoist 30 Min. Mill Motors Motor 230 V Rated DB Ohms DB Ohms DB Ohms DB Cont. Frame 30 Min. HP Amps 230 V 300 V 360 V Amps 2.88 3.75 4.50 13-1/2 2.22 2.89...

  • Page 21: Db Resistor Sizing General Formula

    The DDC-S2 power section contain large bus capacitors that have the potential to be reformed; however, printed circuit boards also contain electrolytic capacitors that may not function after several years without power. Magnetek recommends replacing the PCBs in the event the DDC-S2 functionality is not restored after reforming the bus capacitors.
  • Page 22 6. Once 30 to 60 minutes has elapsed, remove power and install drive for intended use. If any abnormal indications occur during this process, it is recommended that the process be repeated. Otherwise, this completes the capacitor reforming procedure. Rectifier DDC-S2 L1 (+) L7 (+)

  • Page 23: Drive Installation

    2.4 Drive Installation Adhere to the following guidelines during the installation of one or more OmniPulse DDC-S2 drive(s): 1. Ensure the drive will be used in a proper environment. See Section 1.5 on page 10. 2. Select the necessary components to complete a drive system applicable to the system design and load requirements.

  • Page 24: Chassis Dimensions And Weight

    2.6 Chassis Dimensions and Weight 5/16-18 WELD NUT X4 TYP FRONT VIEW SIDE VIEW PANEL DRILLING Figure 2-6: Small Chassis (NEMA 2 & 3) OmniPulse DDC Series 2 Technical Manual February 2021 Page 24...
  • Page 25 3/8-16 WELD NUT X4 TYP FRONT VIEW SIDE VIEW PANEL DRILLING Figure 2-7: Large Chassis (NEMA 4 & 5) Table 2-4: NEMA Chassis Dimensions Dimensions (inches) Figure Model Weight Number NEMA 2 & 3 8.57 18.50 11.30 7.60 6.00 17.50 0.34 0.22 47 lbs...

  • Page 26: Heat And Watt Loss

    2.7 Heat and Watt Loss Table 2-5: Heat Loss Watts/Amp @ Max. Rating NEMA Size Max. Current Rating Hoist Travel 1200 1600 2000 NOTE: Add 15% Watts for power wiring and current carrying devices for total controller Watts. Convert to BTU/HR by multiplying by 3.41.

  • Page 27: Wiring

    3 Wiring 3.1 Power Circuit Wiring 3.2 Hoist Mode There are two possible configurations for the DDC-S2 drive. It can be wired and configured for hoisting applications as shown in Figure 3-1 on page 27. In hoist mode, the drive supplies motor current through terminals T1, T2 and T3 only.

  • Page 28: Traverse And General-Purpose Mode

    3.3 Traverse and General-Purpose Mode The DDC-S2 can also be configured for bridge, trolley, and general-purpose separately excited configurations as shown in Figure 3-2 on page 28. In this mode, it supplies the armature current through T1 and T2 and supplies the field current through T3 and T4.

  • Page 29: Power Circuit Wiring Procedures

    3.4 Power Circuit Wiring Procedures Wire all equipment according to the control panel drawing included with the equipment. Observe all notes on diagrams and follow all NEC and local codes. NOTE: Do not connect the motor to the drive at this time. CAUTION Observe local codes for correct wire size, grounding, etc.
  • Page 30 Figure 3-3: Control Board Schematic OmniPulse DDC Series 2 Technical Manual February 2021 Page 30...
  • Page 31 DDC-S2 Interface Board Connections Control Voltage Circuit Breaker (CCC)* DC Supply 200 ~ 320VDC Multi-Function Digital Input S7 To Control Board Ribbon Cable Multi-Function (connector X7) Digital Input S6 Multi-Function Digital Input S5 Multi-Function Digital Input S4 Multi-Function Digital Input S3 Multi-Function Digital Input S2 Multi-Function...

  • Page 32: Control Board

    3.5 Control Board Figure 3-5: Control Board and Terminal Designations (Model Number DDC-S2-CONTROL) OmniPulse DDC Series 2 Technical Manual February 2021 Page 32...

  • Page 33: Control Board Jumper Settings

    3.5.1 Control Board Jumper Settings The functions of the jumper settings are shown in the table below. Table 3-1: Jumper Setting Functions Jumper Function External Reset Enable 1-2: Microprocessor reset from Interface Board S1 “Reset” button 2-3: Fault reset from Interface Board S1 “Reset” button (default) Reflash Mode 1-2: Drive operates normally (default) 2-3: Microprocessor is in reflash mode to update firmware...
  • Page 34 Classification Terminal Signal Function Description Signal Level Power supply for Positive supply for analog inputs +10.5 VDC, 20 mA analog inputs Power supply for Negative supply for analog inputs -10.5 VDC, 20 mA analog inputs -10 to +10 V (20kΩ), Analog Input MFAI 1 Multi-function analog input (H03-02)

  • Page 35: Gate Driver Boards

    3.6 Gate Driver Boards Figure 3-6: Small Chassis Gate Driver Board (Model Number DDC-LN3-GATE6) OmniPulse DDC Series 2 Technical Manual February 2021 Page 35...
  • Page 36 Figure 3-7: Large Chassis Gate Driver Board (Model Number DDC-LN5-GATE7) OmniPulse DDC Series 2 Technical Manual February 2021 Page 36...
  • Page 37 Table 3-4: Small Chassis MA2260-6 and Newer Gate Driver Board Switch Settings Gate Driver Board Current Feedback Scaling Armature Field Rated Amps (Armature External CT and/or Field) Required? SW1 (1) SW1 (2) SW1 (3) 20 to 67 Down Down Down (NEMA 2) (Closed) (Closed)
  • Page 38 Table 3-6: Large Chassis Gate Driver Board Jumper Settings Gate Driver Board Current Feedback Scaling Rated Amps Armature Field External CT (Armature Required? and/or Field) 20 to 133 (NEMA 2/3 High Voltage) 134 to 200 (NEMA 4) 201 to 400 (NEMA 5) 2.5 to 20 <...

  • Page 39: Interface Board (230 Vdc)

    3.7 Interface Board (230 VDC) Figure 3-8: Interface Board (Model Number DDC-230VIF) OmniPulse DDC Series 2 Technical Manual February 2021 Page 39...

  • Page 40: External Ct Board / Shunt Board

    3.8 External CT Board / Shunt Board Figure 3-9: External CT Board/Shunt Board (Model Number DDC-EXT-CT) DDC-S2 External CT Board Connections for Hoist Applications (Series Motor Rated ≤ 20A Shown for Illustration) GDB DCCT1 GDB DCCT2 GDB DCCT3 External CT External CT External CT Module...
  • Page 41 DDC-S2 External CT Board Connections for Traverse Applications (Shunt Motor Rated ≤ 20A Shown for Illustration) GDB DCCT1 GDB DCCT2 GDB DCCT3 For large chassis models, External CT External CT External CT External CT Board terminals Module Module Module may be directly mounted to DDC-EXT-CT DDC-EXT-CT DDC-EXT-CT...

  • Page 42: Getting Started

    4 Getting Started 4.1 Overview With its easy-to-use keypad and X-Press Programming, the DDC Series 2 makes it easy to get up and running right away. In addition to explaining the keypad and X-Press Programming, this chapter explains how to navigate the settings, get into the Programming Mode, and set the motion and speed reference.

  • Page 43: Keypad Led And Button Functions

    4.4.1 Keypad LED and Button Functions Some of the keypad buttons, whose functions are described below, are dual-purpose. The dual-purpose keys have one function when used in a view-only mode and another function when used in a Programming Mode. F1 will move the cursor to the left when editing a parameter. Likewise, F2 will move the cursor to the right when editing a parameter.

  • Page 44: Parameters

    NOTE: The terms “constant” and “parameter” have the same meaning. Before shipping the drive, Magnetek programmed initial settings in the drive’s software so that most, if not all, of the crane system requirements are supported. If it is necessary to change the initial settings, Magnetek recommends that only qualified crane system technicians program the drive.

  • Page 45: Dls4 Keypad Menu Structure

    4.5.1 DLS4 Keypad Menu Structure Figure 4-1: Keypad Menu Map OmniPulse DDC Series 2 Technical Manual February 2021 Page 45...
  • Page 46 Table 4-1: Parameter Menu Structure Menu Level Group Function Page Number Initialization Access Level, Motion, and Speed Reference Hoist Speeds Traverse Speeds and Torques Application Reference Source Accel/Decel Times Micro-Speed™ Travel Limits Current Limits Special Functions Brake Control Slack Cable Timer Function Start/Stop Sequence Drive Settings...

  • Page 47: Initialization

    4.5.2 Initialization 4.5.2.1 Parameter Access Level (A01-01) This parameter allows the “masking” of parameters according to the access level. Table 4-2: Parameter Access Level Settings Setting Description Monitor Only Access to parameters A01-01, A01-08, and all monitor parameters only Basic Mode Access to a limited number of parameters such as speed/torque presets and acceleration/deceleration times Advanced Mode All parameters can be viewed and edited 4.5.2.2...
  • Page 48 WARNING When changing A01-03 or A01-04, the digital inputs, analog inputs, speed reference parameters, among others, will be overwritten by X-Press Programming™ (Table 4-6 on page 49 and Table 4-7 on page 50). All parameter settings must be verified for proper operation. Table 4-5: X-Press Programming I/O Quick Reference A01-04 = Input...
  • Page 49 4.5.2.5 Parameters Changed by X-Press Programming Table 4-6: Hoist (A01-03 = 0) A01-04 = Parameter Description Units 2-Spd Multi- 3-Spd Multi- 5-Spd Multi- Uni-Polar Step Step Step Analog B01-01 Hoist Speed 1 B01-02 Hoist Speed 2 B01-03 Hoist Speed 3 B01-04 Hoist Speed 4 B01-05...
  • Page 50 Table 4-7: Traverse (A01-03 = 1) A01-04 = Parameter Description Units 2-Spd Multi- 3-Spd Multi- 5-Spd Multi- Uni-Polar Step Step Step Analog B02-01 Speed 1 B02-02 Speed 2 B02-03 Speed 3 B02-04 Speed 4 B02-05 Speed 5 B02-06 Mtr Torque 1 B02-07 Mtr Torque 2 B02-08...
  • Page 51 4.5.2.6 Restore Values (A01-05) Use this parameter to reset the drive to its factory default settings or a user set. Table 4-8: Restore Parameter Values Setting Description No Action (factory default) User Settings Resets parameters to the values saved by the user as User Settings (O03-01 = 1) As Built Resets parameters to the values saved by the factory according to the As Built drawing...
  • Page 52 Parameter Display Function Range Default A01-08 Password Access level password. 0-9999 2004 (Enter 2004 to unlock Advanced Mode) B05-01 Hoist Accel Time Hoisting acceleration time when in hoist mode. 0.0-25.0 sec B05-02 Hoist Decel Time Hoisting deceleration time when in hoist mode. 0.0-25.0 sec B05-03 Lower Accel Time...

  • Page 53: Programming Advanced Features

    5 Programming Advanced Features 5.1 Introduction This chapter features parameters that are available for reading and writing when the DDC-S2 drive is in Advanced Mode. The Monitor Mode parameters, which are available for reading with any access level, are described at the end of this chapter.
  • Page 54 5.2.1.2 Traverse Mode Speed and Torque References (B02-01 through B02-16) Parameters B02-01 through B02-05 define the operating speeds in percent of motor base speed (E02-04) when the motion is configured for Traverse Mode. The maximum speeds are also limited by the economy (E01-03) and minimum (E01-04) field current parameters.
  • Page 55 5.2.1.3 Reference Source 1 Selection (B03-01 through B03-03) B03-01, B03-02, and B03-03 determine the source from where the speed, RUN command, and torque references are generated, respectively. Table 5-3: Reference Source 1 Selection Settings Parameter Display Function Range Default Motion B03-01 Speed Source 1 Speed reference source.
  • Page 56 5.2.1.5 Reference Source 2 Selection (B03-15 through B03-17) B03-15, B03-16, and B03-17 determine the source from where the speed, RUN command, and torque references are generated, respectively, when Reference Source 2 is enabled using a multi-function digital input (H01-xx = 1F). Table 5-5: Reference Source 2 Selection Settings Parameter Display...
  • Page 57 5.2.1.6 Acceleration/Deceleration (B05-01 through B05-16) Acceleration time sets the time for the output speed to accelerate from 0% to 100% of motor base speed (E02-04). Deceleration time sets the time for the output speed to decelerate from 100% to 0% of motor base speed (E02-04). For example, a setting of 5 seconds will accelerate or decelerate a motor from zero speed to E02-04 speed in 5 seconds.

  • Page 58: Special Functions

    5.3 Special Functions 5.3.1 Micro-Speed (C02-01 and C02-02) Micro-Speed provides a reduced speed range operation for precise positioning. Enabled by a Multi-Function Input, it multiplies the normal speed reference by the Micro-Speed Gain. Two Micro-Speed Gains are available: Gain 1 (C02-01) and Gain 2 (C02-02).

  • Page 59: Travel Limits

    5.3.2 Travel Limits 5.3.2.1 End of Travel Slowdown/Stop Limits (C03-01 through C03-08) This function automatically slows and stops a crane or hoist when it reaches the end of travel limits. Two types of limit inputs, slowdown and stop, are available in Hoist or Traverse Mode. See Table 5-29 and Table 5-30 on page 81 to configure an MFDI for End of Travel Limits.
  • Page 60 Lower Limit 1 Digital Input Hoist/FWD Command Lower/REV Command LL1 Input (N.O.) LL1 Speed (C03-04) Speed Output Standard Acc./Dec. Hoist Mode: Current limited to C07-01 using Lower Decel time B05-04. Travel Mode: Slowdown Torque C03-07 applied with Travel Decel time B05-06. Lower Limit 2 Digital Input Hoist/FWD Command...
  • Page 61 5.3.2.2 Hook Height Measurement (C03-13 through C03-15) Hook Height Measurement provides a monitor parameter (U01-50) and analog output proportional to the hook’s current position between a home position and a limit position. Hook height programming is used in conjunction with the Electronic Programmable Limit Switch parameters.
  • Page 62 5.3.2.3 Electronic Programmable Limit Switch (EPLS) (C03-16 through C03-19) Using the motor revolutions (U01-40) from the Height measurement function, it is possible to program UL1, UL2, LL1, and LL2 positions without the use of rotary limit switches. When C03-16, C03-17, C03-18, or C03-19 has a value other than 0, the EPLS function will be enabled.
  • Page 63 5.3.2.4 Lower Limit/Upper Limit Bypass MFDI The Limit Bypass allows for the following without the use of jumpers or re-programming of the drive parameters: 1. Ease of testing the Weighted Upper Limit Switch (UL3) or re-homing the Hook Height Measurement. 2.

  • Page 64: Current Limits (C07-01 And C07-02)

    5.3.2.5 Power Limit Switch (C03-20 through C03-23) This function enables an upper stop limit when the drive is configured for Hoist Mode. This is achieved either by detecting a power limit switch trip by sensing an absence of armature current, or by a multi-function digital input. The LS MFDI method should be considered whenever the hook and any attached loads are less than 10% of the rated hoist capacity.
  • Page 65 CAUTION Long and frequent Load Float times can cause motor overheating. Ensure the hoist is operated within the motor’s specified duty cycle when the Load Float feature is in use. 5.3.4.3 Shunt Brake Time (C08-11) Once the stop speed (D01-03, D01-04, D01-05, depending on the motion and direction) has been reached, the Shunt Brake MFDO will be deenergized and the Shunt Brake Time will begin.

  • Page 66: Rescue Mode (C08-25)

    5.3.5 Rescue Mode (C08-25) The purpose of Rescue Mode is to ensure safe handling of faults that occur as a result of a short-circuited IGBT and to allow continued operation at limited performance in cases where the remaining IGBTs are still able to provide some hoisting capability.

  • Page 67: Timer Function (C12-03 And C12-04)

    Table 5-18: Slack Cable Parameter Settings Parameter Display Function Range Default Motion C11-01 Slack Cable Determines whether Slack Cable Detection is enabled. 0 Disabled 1 Enabled 2 Enabled by MFDI C11-03 Slack Cable Torq Percentage of Output Torque below which -50.0-50.0% the enabled Slack Cable Detection is activated.

  • Page 68: Drive Settings

    5.4 Drive Settings 5.4.1 Start and Stop Sequence (D01-01 through D01-05) The Start and Stop Sequence are drive settings that work in conjunction with the Brake Control parameters. These parameters affect the timing and motor speeds at which the mainline and braking contactors are energized and deenergized.
  • Page 69 Run Command L08-02 AOC Dete ction D01-01 Armature Current C08-04 Start Delay & I > SB Release Poin t (C08-16) Field Current Stop Spee d (D1-03 for Hoist, Bra ke Release D01-04 for L ower, D01-05 for Time Travel FWD & REV) Speed Reference Mainline DB Contactor...

  • Page 70: Automatic Speed Regulator (D04-01 Through D04-10)

    5.4.2 Automatic Speed Regulator (D04-01 through D04-10) These parameters affect the regulation of the motor speed and should only be adjusted if the motor response is sluggish or if oscillations are occurring. 5.4.2.1 Speed Proportional Gain (D04-01) This parameter sets the proportional gain of the speed regulator. If D04-01 is set too high, the armature current may be erratic when the motor speed is near its setpoint.

  • Page 71: Motor Settings

    5.5 Motor Settings 5.5.1 Field Settings (E01-01 through E01-08) The motor field setting parameters are used to adjust the maximum motor speed and optimize the dynamic response of the motor. 5.5.1.1 Lower and Hoist Minimum Field (E01-01 and E1-02) These two parameters can be adjusted to weaken the field current for a specific direction in Hoist Mode to obtain a motor speed greater than motor base speed (if the Speed Reference >100 %).
  • Page 72 5.5.1.4 Armature/Field Ratio (E01-05) The Armature/Field parameter limits the maximum ratio of armature current to field current when the motor is operating above its base speed (E02-04) to ensure that the commutation capability of the motor is not exceeded at high speeds.
  • Page 73 140% 120% 100% E01-07 = 53.8 E01-08 = 93.5 E01-09 = 117.9 100% 150% 200% 250% Field Current [%] Figure 5-10: 3-Point Flux Curve Example 5.5.1.6 Field Rate of Change (E01-10) The Field Rate of Change parameter limits the rate of change of the field current. The rate of change in the field current can be adjusted from 0.1% per millisecond (E01-10 = 16) to 0.8% per millisecond (E01-10 = 127).
  • Page 74 Table 5-23: Motor Field Parameter Settings Parameter Display Function Range Default Motion E01-01 Lower Min Field Minimum field current in the lowering 25.0-100.0% 50.0 direction as a percentage of motor rated field current. E01-04 takes precedence over this parameter. E01-02 Hoist Min Field Minimum field current in the hoisting 25.0-100.0%...

  • Page 75: Motor Settings

    5.5.2 Motor Settings The E02 group is used to set motor ratings based on the motor nameplate data and define several drive related motor constants. The default setting for most E02 group parameters is determined by the Drive Model (O02-04) selection.

  • Page 76: Motor Feedback

    NOTE: Do not connect the encoder to the motor with roller chain or gear drive. If unable to direct-couple the encoder, use a timing belt to drive the encoder. Contact Magnetek for encoder kits. Also, do not connect the encoder to the low-speed shaft of a speed reducer.
  • Page 77 Table 5-26: Encoder (PG) Setup Parameter Settings Parameter Display Function Range Default F01-01 PG Feedback Enables encoder feedback detection. 0 Disabled 1 Enabled F01-02 PG Pulses/Rev Sets the encoder pulses per revolution 0-60000 ppr 1024 F01-03 PG Rotation Sel Changing this parameter has the same effect as swapping A+ and A- encoder wires.

  • Page 78: Tachometer Feedback (F02-01 Through F02-05)

    5.6.2 Tachometer Feedback (F02-01 through F02-05) Whenever a tachometer is used as the speed feedback device, F02-02 must be set to the motor RPM at full scale tachometer feedback (+10 V). See Figure 5-11 on page 5-78 for wiring and setup instructions for connecting a tachometer to the DDC-S2 drive.

  • Page 79: Ethernet Communications Setup (Ethernet/Ip & Modbus Tcp/Ip) (F07-01 Through F07-15)

    Table 5-27: Tachometer Feedback Parameter Settings Parameter Display Function Range Default F02-01 Tach FS RPM Defines the maximum motor speed when the input 0-2000 RPM voltage from the tachometer is at 10V. Tachometer feedback disabled when F02-01 = 0. F02-02 Tach Lost Detect Determines whether the drive faults or continues operating if the tachometer feedback signal is lost or...

  • Page 80: Terminal I/O

    Parameter Display Function Range Default IP Address Sets how the IP Address is set at startup F07-13 0: Custom 1: DHCP F07-14 ComLoss Timeout Sets the timeout value for communication loss 0-1000 detection in tenths of a second. A value of 0 disables the connection timeout.
  • Page 81 Parameter Display Function Range Default H01-13 Term Enable Sets the source for the Enable bit requirement 0: Term/Serial Set to 0 to require EN input for running. 1: Auto Set to 1 for setting the Enable bit automatically in the software. H01-14 Stop/Reset Sets the Stop/Reset input for Normally Open...

  • Page 82: Digital Outputs (H02-01 Through H02-07)

    Display Function Motion Weight Lmt N.C. Input Off: Drive OK to run normally. Input On: Baseblocks the drive immediately. Display shows UL3. Acc/Dec 2 Acceleration/Deceleration Time Changeover 2 using B05-11 through B05-16 Hook Height Home Sets the MFDI to be used for setting the Hook Height Home position. Phantom Fault NO Input On: Stops motion Input Off: Drive OK to run normally...

  • Page 83: Analog Inputs (H03-01 Through H03-08)

    Display Function Timer Function ON/CLOSED: When H01-xx = 15 is active for longer than C12-03 time. OFF/OPEN: When H01-xx = 15 is not active. FWD Direction ON/CLOSED: During Forward/Up operation. OFF/OPEN: When running in Reverse/Down direction or baseblock. REV Direction ON/CLOSED: During Reverse/Down operation.

  • Page 84: Analog Outputs (H04-01 Through H04-07)

    Table 5-34: Multi-Function Analog Inputs Selectable for H03-0x Display Function Motion Analog Ref 1 Sets the MFAI to Analog Reference 1. Analog Ref 2 Sets the MFAI to Analog Reference 2. Ref Upper Limit Sets a speed reference limit. Current Limit Sets a current reference limit.
  • Page 85 Table 5-36: Multi-Function Analog Output (MFAO) Selectable for H04-01 Display Function Motion Speed Reference Motor speed reference calculated by the speed regulator. Armature Current Measured motor armature current. Field Current Measured motor field current. Armature Voltage Measured motor armature voltage. DC Bus Voltage Measured DC bus voltage.

  • Page 86: Serial Communications (H05-01 Through H05-09)

    5.7.5 Serial Communications (H05-01 through H05-09) The DDC-S2 uses RS-485 on terminals A (TX-/RX-) and B (TX+/RX+) on the control board (X1) to communicate over a network using the Modbus RTU protocol. Cycle power after changing serial format parameters. See Figure 5-13 on page 5-86 for connecting a DDC-S2 drive to an RS-485 network.

  • Page 87: Protection

    5.8 Protection • L1 Drive Protection • L2 DC Bus Levels • L8 Motor Protection • L9 Fault Reset 5.8.1 Drive Protection (L01-02 through L01-07) CAUTION Use extreme caution when modifying any protection parameter. Making adjustments to these parameters can cause premature failure, damage to equipment and potentially cause injury to personnel.

  • Page 88: Dc Bus Levels (L02-01 Through L02-13)

    5.8.2 DC Bus Levels (L02-01 through L02-13) The DC Bus Level parameter group specifies the DC Bus voltage levels that will cause the DDC-S2 drive to trip on an undervoltage or overvoltage (OV) fault. Table 5-39: DC Bus Fault Level Parameter Settings Parameter Display Function...

  • Page 89: Motor Protection (L08-01 Through L08-09)

    5.8.3 Motor Protection (L08-01 through L08-09) The DDC-S2 has several motor diagnostic and protection functions that are affected by these parameters. Functions that can be configured include Armature Open Circuit detection (AOC), Motor Overload protection (MOL), Motor Stall detection (STALL), and Ground Fault detection (GF). Table 5-40: Motor Protection Parameter Settings Parameter Display...

  • Page 90: Fault Reset (L09-01 And L09-02)

    5.8.4 Fault Reset (L09-01 and L09-02) These parameters set how the drive handles the resetting of various drive faults. Table 5-42 on page 90 shows the automatically reset fault assignment table for L09-01 (the hexadecimal value of 0 1 0 4 is the default - OT2 and AOT automatically reset).
  • Page 91 Table 5-43: Example L09-01 Configuration of Resettable Faults Digit 4 Digit 3 Digit 2 Digit 1 Binary Fault Table 5-44: Binary to Hexadecimal Conversion Table Binary Value Hex Value Table 5-45: Fault Reset Parameter Settings Parameter Display Function Range Default L09-01 Reset Flt Sel Selects the faults that will be automatically reset when...

  • Page 92: Operator

    5.9 Operator • O2 Drive Configuration • O3 Maintenance History 5.9.1 Drive Configuration (O02-03 through O02-07) This section sets up the DDC-S2 input voltage, drive model and hardware configurations related to the type of motor connected. 5.9.1.1 Parameter Setup for Current Transducers (CT) (O02-06 and O02-07) Parameters O02-06 and O02-07 configure the DC current transducer (DCCT) for armature and field current measurements respectively.
  • Page 93 Table 5-46: Drive Configuration Parameter Settings Parameter Display Function Range Default O02-03 Parallel Stacks Sets the total number of DDC-S2 cubes to satisfy the current rating of the drive. O02-04 Drive Model Selects the appropriate DDC-S2 drive model based on 0-17 the system voltage and connected hardware (and configurations).

  • Page 94: Maintenance History (O03-01 Through O03-11)

    5.9.2 Maintenance History (O03-01 through O03-11) These parameters allow the operator to store and recall parameter settings and clear the DDC-S2 run and fault history. Table 5-47: Maintenance History Parameter Settings Parameter Display Function Range Default O03-01 Store Values Stores a copy of the parameters in a dedicated non- volatile memory location.

  • Page 95: Troubleshooting

    6 Troubleshooting Table 6-1: Motor Related Issues and Corrective Actions Symptom Corrective Action No motor rotation Check all motor connections and jumper settings. Verify that power is on (Charge LED). Verify that the DLS4 keypad is not showing a fault. Verify that Enable and Run MFDIs are on (U01-10/U01-11).
  • Page 96 Parameter Display Function Units U01-06 Sequence Status Current sequence state: 0 = Initialization Power Up 1 = Locked Out 2 = Ready 3 = Start Delay 4 = Armature Circuit Test 5 = Load Sense 6 = In Motion 7 = Decelerating to Stop Load Float 9 = Dynamic Brake A 10 = Dynamic Brake B...
  • Page 97 Parameter Display Function Units U01-12 Logic Outputs Logic output bits. Bits change to 1 when output is present. U01-12 = 00000000 Bit 0: M1/M2 M3/M4 Bit 1: M5/M6 Bit 2: M7/M8 Bit 3: M10/M11/M12 Bit 4: OP M Bit 5: OP1/DB Bit 6: OP4/SB Bit 7: Not Used U01-13...
  • Page 98 Table 6-3: Fault Trace Monitors Parameter Display Function Units U02-01 Fault Status Active fault. 0001 = None 0002 = Undervoltage (UV1) 0003 = Control Power Loss (CUV) 0005 = Heatsink Over Temp Fault (OT2) 0006 = Short Circuit (SC) 0007 = Overvoltage (OV) 0008 = External Fault (EF) 0009 = Feedback Error (FDBK) 000A = Motor Stall (STALL)
  • Page 99 Table 6-4: Fault History Monitors Parameter Display Function Units U03-01 Fault 1 First most recent fault. U03-02 Fault 1 Time Elapsed time of the first most recent fault. U03-03 Fault 2 Second most recent fault. U03-04 Fault 2 Time Elapsed time of the second most recent fault. U03-05 Fault 3 Third most recent fault.
  • Page 100 Table 6-5: Maintenance Monitors Parameter Display Function Units U04-01 Num Operations Number of runs. The value is reset to 0 when 1000 operations are reached and U04-02 is incremented. Counter can be reset by parameter O03-02. U04-02 Operations X1000 Operation Counter (increments 1 for every 1000 operations up to 65,535 after which it resets to zero).
  • Page 101 Table 6-6: Ethernet/IP Monitors Parameter Display Function U06-80 IP Address 1 IP Address 1 U06-81 IP Address 2 IP Address 2 U06-82 IP Address 3 IP Address 3 U06-83 IP Address 4 IP Address 4 U06-84 Subnet 1 Subnet 1 U06-85 Subnet 2 Subnet 2...

  • Page 102: Maintenance And Inspection

    6.2 Maintenance and Inspection This section describes basic maintenance and inspection procedures to enable the drive to perform optimally. In this manual, “Check” means investigating whether an item is functioning and in an acceptable physical condition and then taking corrective action (adjusting, fixing, replacing, etc.) as necessary. In the “Corrective Action” column, you may not have to perform all of the steps to correct the problem.

  • Page 103: Firmware Updates

    6.2.2 Firmware Updates Firmware updates are available for free, which may incorporate new features and enhancements. The IMPULSE•Link 5 PC software is used to connect to the DDC-S2 and update its firmware. A USB-A male to USB Micro-B male cable is required to make this connection. Figure 6-3 The IMPULSE•Link 5 Viewer software and the DDC-S2 firmware may be downloaded from the Software Downloads webpage at https://www.columbusmckinnon.com/en-us/software-downloads/...
  • Page 104 2. Open IMPULSE•Link 5 and click on the “Updates” tab. Next click on the button for “DDC-S2/DMC-S2 Flash Utility.” A new window will open with the flash utility. Figure 6-5 3. Click the “Load FW” button and navigate to the .hex firmware file that was downloaded from the Software Downloads webpage.

  • Page 105: Fault Codes And Corrective Action

    6.3 Fault Codes and Corrective Action Any fault that occurs while the drive is outputting current will be logged in the fault history. See Table 6-8 on page 105 for the list of faults and when they may not be logged. Faults require a fault reset via a multifunction input or cycle power in order to clear the fault and continue operation.
  • Page 106 Logged in History Fault Code Description Corrective Action Alarm Fault During Sitting idle COM - Control Serial communication 1. Check serial connections. Communication timeout detected. 2. Increase detection time H05-09. Timeout CUV - Control The 24 V power supply has 1.
  • Page 107 Logged in History Fault Code Description Corrective Action Alarm Fault During Sitting idle GF - Ground Fault A motor output terminal is 1. Check the motor circuit for shorts to shorted to ground. ground. 2. Check that displayed Armature NOTE: In traverse mode, Current U01-02 equals the actual the field is not monitored armature current using a clamp-on...
  • Page 108 Logged in History Fault Code Description Corrective Action Alarm Fault During Sitting idle MS - Master Either a FWD, RVS, or 1. Return all inputs to their neutral Switch Enable input was present at position. power up or the FWD and 2.
  • Page 109 Logged in History Fault Code Description Corrective Action Alarm Fault During Sitting idle PGO-H - Encoder There has been a loss of an See Section 6.4 on page 112. Signal Loss encoder signal/channel or the encoder signals are corrupted. PRM - Parameter Parameter value exceeds 1.
  • Page 110 Logged in History Fault Code Description Corrective Action Alarm Fault During Sitting idle Lim2 - Stop Limit An MFDI set to 1D opened. 1. Back out of the limit. 2. Verify stop circuitry is functioning correctly. 3. Verify that the external device that signaled the limit is functioning properly.
  • Page 111 Logged in History Fault Code Description Corrective Action Alarm Fault During Sitting idle UL3 - Weighted An MFDI set to UL3 has 1. Reset fault, enable limit bypass and Limit Switch switched. back out of the limit. 2. Verify limit circuitry is functioning correctly.

  • Page 112: Troubleshooting Encoder Faults

    6.4 Troubleshooting Encoder Faults This section describes troubleshooting practices if an encoder related fault (PGO-H) is encountered. Fault Code: PGO-H Pulse Generator Signal Fault Definition: An encoder pulse signal from one or both channels is missing or corrupted. This indicates that the drive has detected a problem with encoder feedback.

  • Page 113: Short-Circuit Check

    6.5 Short-Circuit Check The Gate Driver Board, models DDC-LN5-GATE8/DDC-HN5-GATE8 and later, can be used as a troubleshooting tool to narrow down where the short is located. This is especially helpful when there are multiple follower drives. Each drive (master and follower) has the same Gate Driver Board that will notify the user with LEDs if a short has occurred on that individual drive.

  • Page 114: Large Chassis Gate Driver Board Test Point Measurements

    Table 6-9: Transistor and Diode Check Diode Check Positive Probe Negative Probe Reading 0.312 0.312 0.312 0.312 0.312 0.312 IGBT Check Positive Probe Negative Probe Reading >.6 >.6 >.6 >.6 >.6 >.6 NOTE: If the BUS fuse is open, the IGBT check will indicate that all transistors are opened. Check the BUS fuse before taking readings.
  • Page 115 Table 6-10: DDC Large Chassis Gate Driver Board Test Point Locations (MA2265-7) Test Point Description DDCT 3 Signal (4V = 600A) TP2, TP11, TP15 0V Ground (Digital GND) DDCT 1 Signal (4V = 600A) DDCT 2 Signal (4V = 600A) DC Bus Voltage Feedback (3V = Nominal) +24VDC Power Supply -15VDC Power Supply...

  • Page 116: Appendix A: Modbus Rtu Communications

    Appendix A: Modbus RTU Communications The DDC-S2 can communicate with other devices using the Modbus RTU communications protocol. The drive will act as a slave device when connected to a Modbus RTU network using the built in RS-485 serial communications port as illustrated in Figure 5-13 on page 86.

  • Page 117: Appendix B: Ethernet/Ip Communications

    Appendix B: EtherNet/IP Communications General System Information The DDC Series 2 is equipped to read multiple communication protocols. One such option connects the drive to an EtherNet/IP network and facilitates the exchange of data and allows controlling the drive via a PLC. EtherNet/IP is a communications link to connect industrial devices (such as smart motor controllers, operator interfaces, and variable frequency drives) as well as control devices (such as programmable controllers and computers) to a network.

  • Page 118: Configuration Methods

    Input Output Detailed Speed and Torque Control - Magnetek Specific Input NOTE: The convention in this manual is from the PLC perspective. As such, an assembly is called an “Output Assembly” when data is outputted from the PLC and received by the drive node (drive consumes).

  • Page 119: Assembly Objects

    Assembly Objects Assembly objects provide the option of mapping data from attributes of different instances of various classes into one single attribute of an assembly object. This mapping is generally used for I/O messages to maximize the efficiency of the control data exchange on the network. Assembly mapping makes the I/O data available in one block;...
  • Page 120 Extended Speed/Torque Control Output - 23 (0x17) Table B-5 Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Fault Reset Speed Reference (Low Byte) Speed Reference (High Byte) Torque Reference/Torque Limit (Low Byte) Torque Reference/Torque Limit (High Byte) Parameter Data...
  • Page 121 Detailed Speed/Torque Control Output - 101 (0x65) Table B-6 Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Multi- Multi- Multi- Multi- Function Function Function Function Fault Reset Enable Input 4 Input 3 Input 2 Input 1...
  • Page 122 Table B-7 Parameter Data Forward Run Command (Terminal S1) FWD Run 0: Stop 1: Forward Run Reverse Run Command (Terminal S2) REV Run 0: Stop 1: Reverse Run Drive Enable Enable 0: Drive disabled 1: Drive enabled Fault Reset Fault Reset (0 to 1 transition: Fault Reset) Command to terminals S1 through S12 (functions H01-01 to H01-12) 0: Off 1: On...
  • Page 123 Basic Speed Control Input - 70 (0x46) Table B-8 Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Running 1 Faulted (FWD) Speed Reference (Low Byte) Speed Reference (High Byte) Parameter Data Faults Faulted...
  • Page 124 Extended Speed/Torque Control Input - 73 (0x49) Table B-9 Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Speed NetRef NetCtrl Ready Warning Faulted Agree Running Running Drive Status Speed Reference (Low Byte) (U01-01) Speed Reference (High Byte) (U01-01) Motor Torque (Low Byte) (U01-08) Motor Torque (High Byte) (U01-08)
  • Page 125 Detailed Speed/Torque Control Input - 151 (0x97) Table B-10 Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Speed Faulted Alarm Ready Fault Reset Zero Speed Running Agree Running M10-M11- M1-M2- OP4/SB OP1/DB M Contact...
  • Page 126 Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Firmware (High Byte) (U01-14) Revision (Low Byte) (U01-14) Revision (High Byte) (U01-14) MB Response 1 (Low Byte) MB Response 1 (High Byte) MB Response 2 (Low Byte) MB Response 2 (High Byte) MB Response 3 (Low Byte)
  • Page 127 Parameter Data Drive Fault Faulted 0: No drive fault 1: Drive fault Under Voltage Fault UV Fault 0: No UV fault 1: UV fault Digital Output 1 Status 0: M1-M2 Closed, M3-M4 Open M1-M2-M3-M4 Digital Output 1: M1-M2 Open, M3-M4 Closed This function programmed by H02-01 Digital Output 2 Status 0: M5-M6 Open...
  • Page 128 Parameter Data Drive speed reference (U01-01) Speed Reference Range: -100.0 to 100.0% (-1000 to 1000 decimal) Armature Current (U01-02) Armature Current Range: -2000 to 2000 Amps (-20000 to 20000 decimal) Field Current (U01-03) Field Current Range: 0 to 2000 Amps (0 to 20000 decimal) Armature Voltage (U01-04) Armature Voltage Range: -720 to 720 Volts (-7200 to 7200 decimal)
  • Page 129 Table B-11: Fault and Alarm Codes Alarm Codes Fault Codes Value (hex) Alarm ID Description Value (hex) Display ID Description Undervoltage Undervoltage Ctrl Powr Loss Ctrl Powr Loss Temp Alrm Temp Trip Can’t Switch Short Circuit Short Circuit Overvoltage Overvoltage External Fault External Fault STALL...

  • Page 130: General Class Objects

    General Class Objects Identity Object 1 (Class 0x01) Identifiers such as device type, vendor ID, and serial number. Magnetek EtherNet/IP Vendor ID: 1531 Table B-12: Services Supported Service Code No. (hex) Service Name Get Attribute Reset Get Attribute Single Table B-13: Attributes Supported...
  • Page 131 Table B-14 Model O2-04 Product Code LN2067-DDC-S2 LN3133-DDC-S2 LN4200-DDC-S2 LN5400-DDC-S2 LN6800-DDC-S2 LN71200-DDC-S2 LN8S1600-DDC-S2 LN8L2000-DDC-S2 HN2067-DDC-S2 HN3133-DDC-S2 HN4200-DDC-S2 HN5400-DDC-S2 HN6800-DDC-S2 HN71200-DDC-S2 HN8S1600-DDC-S2 HN8L2000-DDC-S2 Message Router Object 2 (Class 0x02) Provides a messaging connection point through which a Client may address a service to any object class or instance in the physical device.
  • Page 132 Table B-16: Attributes Supported Instance ID Attribute Name Description Size Default Object Software Revision Identity Object software revision Word Implemented Object list. The first 2 bytes contain the number of implemented objects. In the Implemented Object List following list of objects, every 2 bytes represent another implemented class number: Maximum number of concurrent...
  • Page 133 Instance ID Attribute Name Description Size Default Total incoming Total incoming unconnected unconnected packets packets received received Total incoming Total incoming unconnected unconnected packets packets Invalid Parameter Value Invalid Parameter Value Total incoming Total incoming unconnected unconnected packets packets Invalid Format Invalid Format Total outgoing Total outgoing unconnected...
  • Page 134 Assembly Object 4 (Class 0x04) The Assembly Object binds attributes of multiple objects, which enables each object’s data to be sent or received over a single connection. Assembly objects can be used to bind input data or output data. The terms “input” and “output”...
  • Page 135 Connection Manager Object 6 (Class 0x06) The Connection Object provides for and manages the run-time exchange of messages. Table B-19: Services Supported Service Code No. (hex) Service Name Get Attribute Single Set Attribute Single Get Attribute All Set Attribute All Forward Close Forward Open Large Forward Open...
  • Page 136 TCP/IP Object 245 (Class 0xF5) The TCP/IP interface object provides a mechanism for configuring a device’s TCP/IP network interface. Examples of configurable items include the device’s IP address, network mask and gateway address. Every EtherNet/IP must have at least one instance of this class. Table B-21: Services Supported Service Code No.
  • Page 137 Instance ID Attribute Name Description Size Default Struct of: Physical Link Path Size: Word Struct Path: EPATH Struct of: IP Address = Long Subnet Mask = Long Interface Configuration Gateway Address = Long Struct Name Server1 = Long Name Server2 = Long Domain Name = STRING Host Name Host Name...
  • Page 138 Ethernet Link Object 246 (Class 0xF6) The Ethernet Link object maintains configuration parameters, various error counters and status information for the Ethernet IEEE 802.3 communications interface. Each device has exactly one instance of the Ethernet Link object for each Ethernet IEEE 802.3 communications interface. Table B-23: Services Supported Service Code No.

  • Page 139: Appendix C: Parameter Listing

    Appendix C: Parameter Listing Modbus User Setting & Parameter Name Range Default Address Page Notes (hex) A01-01 Access Level 0 ~ 2 0100 A01-03 Motion 0 ~ 1 0102 A01-04 Speed Ref 0 ~ 5 0103 A01-05 Restore Values 0 ~ 3 0104 A01-08 Password...
  • Page 140 Modbus User Setting & Parameter Name Range Default Address Page Notes (hex) B03-15 Speed Source 2 1 ~ 5 0304 B03-16 Run Source 2 1 ~ 5 0305 B03-17 Torque Source 2 1 ~ 5 0306 B05-01 Hoist Accel Time 0.2 ~ 25.0 5.0 sec 0320...
  • Page 141 Modbus User Setting & Parameter Name Range Default Address Page Notes (hex) C08-16 SB Release Pt 0.0 ~ 40.0 40.0% 0476 C08-21 SB On Delay 0 ~ 2500 0 ms 0477 C08-25 Rescue Mode 0 ~ 1 0479 C11-01 Slack Cable 0 ~ 2 04A0 C11-03...
  • Page 142 Modbus User Setting & Parameter Name Range Default Address Page Notes (hex) F01-04 PGO-H Det Time 0 ~ 100 15 ms 0703 F01-05 PG Signal Sel 0 ~ 1 0704 F02-01 Tach FS RPM 0 ~ 2000 0 RPM 0710 F02-02 Tach Lost Detect 0 ~ 1...
  • Page 143 Modbus User Setting & Parameter Name Range Default Address Page Notes (hex) H02-02 M5/M6 Sel 0 ~ F 0811 H02-03 M7/M8/M9 Sel 0 ~ F 0812 H02-04 M10/M11/M12 Sel 0 ~ F 0813 H02-05 OP M Sel 0 ~ F 0814 H02-06 OP1/DB Sel...
  • Page 144 Modbus User Setting & Parameter Name Range Default Address Page Notes (hex) L08-04 Stall Prot Time 0.0 ~ 20.0 0.0 sec 0973 L08-05 MOL Fault Sel 0 ~ 1 0974 L08-09 Ground Fault 0 ~ 1 0978 L09-01 Reset Flt Sel 0 ~ FFFF 0104 0980...
  • Page 145 Modbus User Setting & Parameter Name Range Default Address Page Notes (hex) U01-31 Lower Ctrl Limit 0067 U01-34 Prm Out of Range 006A U01-35 Tach Coefft 006C U01-38 Ctrl Source 006E U01-40 Motor Revs 0070 U01-41 Motor Pulses 0071 U01-42 Hook Height 0072 U01-43...
  • Page 146 Modbus User Setting & Parameter Name Range Default Address Page Notes (hex) U03-13 Fault 7 009C U03-14 Fault 7 Time 0 Hr 009D U03-15 Fault 8 009E U03-16 Fault 8 Time 0 Hr 009F U03-17 Fault 9 00A0 U03-18 Fault 9 Time 0 Hr 00A1 U03-19...
  • Page 147 Modbus User Setting & Parameter Name Range Default Address Page Notes (hex) U06-81 IP Address 2 00D1 U06-82 IP Address 3 00D2 U06-83 IP Address 4 00D3 U06-84 Subnet 1 00D4 U06-85 Subnet 2 00D5 U06-86 Subnet 3 00D6 U06-87 Subnet 4 00D7 U06-88...

  • Page 148: Appendix D: Ddc Series 1 To Ddc Series 2 Parameter Reference

    Appendix D: DDC Series 1 to DDC Series 2 Parameter Reference The table below provides a cross reference from Series 1 parameters to Series 2 parameters. DDC-S1 DDC-S2 DDC-S1 DDC-S2 Name Name Param # Param # Param # Param # U01-02 Armature Current A01-01...
  • Page 149 DDC-S1 DDC-S2 DDC-S1 DDC-S2 Name Name Param # Param # Param # Param # B05-05 Trav Accel Time B01-09 Lower Speed 4 B05-06 Trav Decel Time B01-10 Lower Speed 5 E02-05 Current Gain B02-01 Speed 1 D01-03 Hoist Stop Speed B02-02 Speed 2 D01-04...
  • Page 150 DDC-S1 DDC-S2 Name Param # Param # F02-05 Tach Loss FB Det H01-08 Term S8 Select U03-01 Fault 1 U03-02 Fault 1 Time U03-03 Fault 2 U03-04 Fault 2 Time U03-05 Fault 3 U03-06 Fault 3 Time U03-07 Fault 4 U03-08 Fault 4 Time U03-09...
  • Page 152 OmniPulse™ DDC Series 2 DC to DC Motor Control Technical Manual February 2021 © 2021 Columbus McKinnon Corporation. All Rights Reserved.

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