SMC Networks EX250-SAS3 Operation Manuals

Fieldbus device
Operation Manual
EX250 Series for AS-Interface
Thank you for purchasing an SMC EX250 Series Fieldbus device (Hereinafter
referred to as "SI unit" ).
Please read this manual carefully before operating the product and make sure you
understand its capabilities and limitations.
Please keep this manual handy for future reference.
To obtain more detailed information about operating this product,
please refer to the SMC website (URL http://www.smcworld.com) or
contact SMC directly.
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or
equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", "Warning" or "Danger". They are all important notes for safety and must
be followed in addition to International standards (ISO/IEC) and other safety
regulations.
CAUTION indicates a hazard with a low level of risk which, if
Caution:
not avoided, could result in minor or moderate injury.
Warning: WARNING indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
DANGER indicates a hazard with a high level of risk which, if
Danger:
not avoided, will result in death or serious injury.
Operator
This operation manual is intended for those who have knowledge of machinery
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenance of such equipment. Only those persons are
allowed to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling,
operating or providing maintenance to the product.
Safety Instructions
Warning
Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
The following instructions must be followed during maintenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance.
Otherwise an injury can result.
Caution
After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
Provide grounding to assure the safety and noise resistance of the Fieldbus system.
Individual grounding should be provided close to the product with a short cable.
NOTE
When conformity to UL is necessary the SI unit must be used with a UL1310
Class2 power supply.
Summary of Product elements
<EX250-SAS3/-SAS5/-SAS7/-SAS9>
5
6
1
4
2
3
7
No. Element Description
1 Communication connector Sends or receives the communication signals via AS-Interface line.
Power supply connector for
2 Supplies power to the solenoid valve, output block, etc.
output equipment 1
3 Input block connector Connects the input block.
4 Output block connector Connects the solenoid valve or output block, etc.
5 Display window Displays the status of the SI unit with LEDs.
6 Switch cover Sets the address, etc. with the switch inside.
7 Grounding terminal (FE) 1 Used for grounding.
1: Available only for EX250-SAS3/-SAS5.
Installation
General instructions on installation and maintenance
Connect valve manifold to the SI unit.
Connectable valve manifolds are the same as for EX250 series SI unit.
Refer to the EX250 series valve manifold section in the valve catalogue for valve
manifold dimensions.
Assembly and disassembly of the SI unit
M3 hexagon screw Tie rod
Tightening torque: 0.6 Nm Tightening torque: 0.6 Nm
End plate SI unit Valve manihold
Addition of input block
•Remove the screws from the end plate to remove the plate.
•Mount the additional tie rods (supplied with the input block).
•Connect additional input block.
•Re-mount the end plate that was removed, and tighten the screws to the specified
tightening torque. (0.6 Nm)
Replacing the SI unit
•Remove the screws from the end plate and release the connection with the valve unit.
•Replace the SI unit. (There is no need to remove the tie rod.)
•Re-mount the input block and end plate that was removed, and tighten the screws to
the specified tightening torque. (0.6 Nm)
Precautions for maintenance
(1)Turn off the power supply completely.
(2)Check that there is no foreign matter inside the unit.
(3)Check that there is no damage and no foreign matter on the gasket.
(4)Tighten the screws to the specified torque.
If the unit is not assembled correctly, this may cause product failure due to foreign
matter such as liquid and dust which may get into the unit.
Connecting cables
Select the appropriate cables to mate with the connectors mounted on the SI unit.
EX250-SAS3/-SAS5
•Communication connector: M12 4-pin, plug
No. Description
1
1 AS-i +
2 4
2 (0 V) Power supply for output equipment (-)
3 3 AS-i -
4 (24 V) Power supply for output equipment (+)
•Power supply connector for output equipment: M12 4-pin, plug
No. Description
1
Tie rod (2 pcs.)
1 24 V Power supply for output equipment (+)
Accessory 2 4
2 N.C.
3
3 0 V Power supply for output equipment (-)
4 N.C.
: Connected inside the SI unit.
Power supply connector
for output equipment
•Connection example
M12 cable
Recommendation conductor cross-section: 1.5mm
AS-i standard cable
EX250-SAS3
(YELLOW CABLE)
Connector for T-branch
ASI FK M12 Hirschmann etc.
(IEC 603526)
The M12 cable, AS-i standard cable and connector for T-branch are not supplied by
SMC.
Contact each manufacturer for the catalogue details etc.
Wire the cable for AS-Interface line so that the total voltage drop is 3 V or less.
EX250-SAS7/-SAS9
•Communication connector: M12 4-pin, plug
No. Description
1
1
2 4
2 (0 V)
3
3 AS-i -
4 (24 V)
•Connection example
M12 cable
Recommendation conductor cross-section: 1.5mm
AS-i standard cable
EX250-SAS7
(YELLOW CABLE)
Connector for T-branch
ASI FK M12 Hirschmann etc.
(IEC 603526)
The M12 cable, AS-i standard cable and connector for T-branch are not supplied by
SMC.
Contact each manufacturer for the catalogue details etc.
Wire the cable for AS-Interface line so that the total voltage drop is 3 V or less.
Setting
Address setting
HOLD/CLEAR setting
Over Current Protection setting SW
Address setting procedure via the AS-i line
Function
AS−Interface line (+)
To set this function, refer to SMC website (URL http://www.smcworld.com) for
more detailed information or contact us.
AS−Interface line (-)
LED Indication
Function
Unused
Unused
Communication connector
Ground terminal
LED LED condition
PWR Green LED is ON
AUX Green LED is ON
IN-ERR Red LED is ON
2
Red LED is ON
COM-ERR
Red LED is flashing
1: EX250-SAS3/-SAS5: Input block
EX250-SAS7/-SAS9: Input block, Output block, Solenoid valve
AS-i standard cable
(BLACK CABLE)
Troubleshooting
Technical documentation giving detailed troubleshooting information can be found
Function
on the SMC website (URL http://www.smcworld.com).
AS−Interface line (+)
RESERVE
AS−Interface line (-)
RESERVE
Specifications
Communication connector
Connected load: 24 VDC Solenoid valve with surge voltage suppressor of 1.5 W or less
(manufactured by SMC)
Current consumption of power supply for SI unit operation: 0.1 A max.
Ambient temperature for operation: 5 to 45
Ambient temperature for storage: -20 to 60
Pollution degree 3: (UL508)
Technical documentation giving detailed specification information can be found on
the SMC website (URL http://www.smcworld.com).
2
Outline Dimensions
Technical documentation giving detailed outline dimensions information can be
found on the SMC website (URL http://www.smcworld.com).
URL http://www.smcworld.com
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: +81 3-5207-8249 Fax: +81 3-5298-5362
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2012 SMC Corporation All Rights Reserved
SI
CLEAR
SW
IN COM
PWR AUX
-ERR -ERR HOLD
ADDRESS SETTING
ADDR1 ADDR2
EX250
Description
EX250-SAS3/-SAS5 EX250-SAS7/-SAS9
Indicates that the power supply for AS-Interface line is turned ON.
Indicates that the power supply for -
output equipment is turned ON. (LED is OFF at normal condition)
Indicates that an input power supply over current is detected. 1
(LED is OFF at normal condition)
Indicates a communication error.
(LED is OFF at normal condition)
Indicates peripheral equipment error. 1
(Over current of input power, blown fuse)
o C
o C