SMC Networks EX250 Series Operation Manuals

Fieldbus device
Operation Manual
EX250 Series for PROFIBUS DP
Thank you for purchasing an SMC EX250 Series Fieldbus device (Hereinafter
referred to as "SI unit" ).
Please read this manual carefully before operating the product and make sure you
understand its capabilities and limitations.
Please keep this manual handy for future reference.
To obtain more detailed information about operating this product,
please refer to the SMC website (URL http://www.smcworld.com) or
contact SMC directly.
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or
equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", " Warning" or "Danger". They are all important notes for safety and
must be followed in addition to International standards (ISO/IEC) and other safety
regulations.
Caution: CAUTION indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
WARNING indicates a hazard with a medium level of risk
Warning:
which, if not avoided, could result in death or serious injury.
DANGER indicates a hazard with a high level of risk which, if
Danger:
not avoided, will result in death or serious injury.
Operator
This operation manual is intended for those who have knowledge of machinery
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenace of such equipment. Only those persons are allowed
to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling,
operating or providing maintenance to the product.
Safety Instructions
Warning
Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
The following instructions must be followed during maintenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance.
Otherwise an injury can result.
Caution
After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
Provide grounding to assure the safety and noise resistance of the Fieldbus system.
Individual grounding should be provided close to the product with a short cable.
NOTE
When conformity to UL is necessary the SI unit must be used with a UL1310
Class2 power supply.
Summary of Product elements
5
6
7
3
4
1
2
No. Description Function
1 Communication connector Connect with PROFIBUS DP communication line.
Supplies power to the solenoid valve, the Output block, SI unit and
2 Power supply connector
the Input block.
3 Input block connector Connects the Input block.
4 Output block connector Connects the solenoid valve, Output block etc.
5 Display LED display shows the SI unit status.
6 Switch protective cover Set Station no. and Baud rate by using the switches under the cover.
7 Ground terminal Used for grounding.
Mounting and Installation
Installation
Not having mounting hole, it can't be set to BUS independently. Be sure to connect
manifold to SI unit for setting.
And if Input block is unnecessary, connect End plate directly to SI unit.
Assembly and disconnection of unit
M3 hexagon screw Tie rod
Tightening torque: 0.6 Nm Tightening torque: 0.6 Nm
R
BUS
3
X
12
PWR
P
1
A
End plate SI unit Valve manifold
Exchange of SI unit
•Remove screws from End Plate and release connection of each unit.
•Replace old SI unit with new one. (Tie rod does not need to be removed.)
•Connect Input Block and End Plate and tighten removed screws by specified
tightening torque. (0.6 Nm)
Assembly and disconnection of unit
Addition of Input Block
•Remove screws from End Plate.
•Mount attached tie rod.
•Connect additional Input Block.
•Connect End Plate and tighten removed screws by specified tightening torque.
(0.6 Nm)
Caution for maintenance
(1) Be sure to turn-off all power supplies.
(2) Be sure that there is no foreign object in any of units.
(3) Be sure that gasket is lined properly.
(4) Be sure that tightening torque is according to specification.
If these items are not kept, it may lead to the breakage of substrate or intrusion of
liquid or dust into the units.
Wiring
Communication wiring
•Communication connector
M12 5pin reverse (Socket)
Example of connected Bus Tee: TURCK VB2/FSW/FKW/FSW45 etc.
4 Pin No. Description Function
1 VP Supply voltage for Terminating Resistor
3 5
1
2 A-N Minus to send/receive data
3 DGND Ground for Terminating Resistor
2
4 B -P Plus to send/receive data
5 - Unused
Power supply wiring
Power supply line inside the unit has individual power supplies for solenoid valve
actuation (SV power supply) and for Control parts and Input block (SI•SW power
supply). Supply 24 VDC for each of them. Either single or dual power supply is
available.
•Communication connector
M12 5pin (Plug)
Example of connected cable: SMC EX500-AP0 0-S etc.
Pin No. Description Function
3 2
1 SV24 V +24 V for solenoid valve.
5
2 SV0 V 0 V for solenoid valve
4 1
3 SW24 V +24 V for SI unit and Input Block
4 SW0 V 0 V for SI unit and Input Block
5 FE Ground
Power for sensor is supplied to sensor connected with Input block. Select sensor concerning
voltage drop up to maximum 1 V inside the unit at this moment.
If sensor requires 24 V, it is necessary to lower power supply voltage for sensor slightly or
secure power supply for sensor separately without going through SI unit so that sensor input
voltage can be 24 V with actual loading (allowable voltage of power supply: 19.2 V to 28.8
V).gle or dual power supply is available.
Voltage drop of max.1 V
SW power
24 VDC
Tie-rod(2 pcs)
accessory
SI unit
Setting
Address setting
Be sure to turn power supply off before setting the switches off before setting the switches of SI
unit. Switch installed in cover of SI unit is available for setting of address.
SW
HW
Address setting mode
change over switch
Software setting mode Hardware setting mode
SW SW
HW HW
Address is set in network by Address of unit is set with address setting switches.
using ET200 hand held unit There are two decimal rotary switches for address
or PG(programing tool). setting; one for ten
Once address is set, it is Setting range: 1 to 99(10 dec.)
saved even if power is cut. Example:
Setting range: 1 to 125(10 dec.)
Value set on shipment: 125.
: When software setting mode is selected, address setting switches are not effectual. Moreover,
software setting mode and hardware setting mode differ in ID numbers of units.
R
3
X
B B
12
P
Terminator
1
A
It is necessary to attach bus terminating resistance to the units located at the ends of
transmission line.
Communication cable
PCA-1557688/PCA-1557691 etc.
BUS Tee
SI unit
VB2/FSW/FKW/FSW45
: TURCK etc
Configuration
In PROFIBUS DP, a device database file called the Generic Station Description (GSD)
file provides configuration information specific to the device (ID number, data format,
baud rate...).
The GSD file of the product depends on the address setting mode (selected by the
address setting mode switch).
GSD file : SMCA1409.gsd (In hardware setting mode)
SMCA1408.gsd (In software setting mode)
Assignment of I/O No.
Correspondence between output data and valve manifold
•Output data
0: Solenoid valve: OFF
1: Solenoid valve: ON
Bit No. 0 2 4 6 0 0
Output No. 0 2 4 6 8 16
Side D
(SI unit side)
Output No. 1 3 5 7 9 17
Bit No.
1 3 5 7 1 1
Valve manifold
: Output numbers are assigned to stations from side D to U of manifold in order. (See manual of
each valve manifold for the directions of side D and U)
: Standard manifold is wired in double. Output numbers are assigned to side A and B alternatively.
In case of single solenoid valve, output on side B is free. (Refer to fig.a)
: Mixed (single and double) wiring is available as long as wiring specifications designate it.
This allows output numbers to be specified without having free output. (Refer to fig.b)
: Each bit of data sent from master (4 bytes) shows ON/OFF (0: OFF, 1: ON) of solenoid valve.
Starting from LSB of the first byte (Offset 0), output numbers are assigned to all the bits in
numeric order.
fig.a
Double Single
No. 0 2
Station 1 2
No. 1 3
Correspondence between output data and valve manifold
•Intput data
Sensor
23 VDC Bit 7
Offset 0:
Bit 7
Offset 1:
Input block
7
Bit
Offset 2:
7
Bit
Offset 3:
0: Sensor: OFF
1: Sensor: ON
: Input numbers are assigned to stations from SI unit side to input side in order.
x10 x1
: Each bit of data read into master 4bytes shows ON/OFF of sensor connected to input block.
Address setting switch
Starting from LSB of first byte (Offset 0), input numbers are assigned to all bits in numeric order.
Diagnosis information
Diagnosis information of the SI unit is composed of 6 bytes standard diagnosis
information and 7 bytes SI unit status information, 13 bytes in total, as specified in
PROFIBUS DP.
When the SI unit is in a non-standard state, it will send an error message to the master
as diagnosis information, and light up the DIA display.
, ,
s place and the other for unit s. SI unit status information is as follows
Function
SW 2
Surveillance of Solenoid valve power
Address27(10 dec.)
supply voltage
7
HW
Input block open fuse surveillance
Refer to PROFIBUS specifications and manual of the master, etc. for how to refer to
diagnosis information on the master.
Technical documentation giving detailed diagnosis information and set-up steps
information can be found on the SMC website (URL http://www.smcworld.com).
LED indication
PWR(V) RUN
Terminating Resistor
ADDRESS
PCA-1557727
H L
DIA BF
SI unit EX250
Troubleshooting
Technical documentation giving detailed troubleshooting information can be found
on the SMC website (URL http://www.smcworld.com).
Specifications
Power for SI unit/Input Block: 24 VDC ±20%, 1.1 A or less
Power for solenoid valve: 24 VDC +10%/5%, 2 A or less
Bit: 7 0
Byte
0 Offset
Connection load: Solenoid valve with protection circuit for 24 VDC and 1.5 W or less surge
Bit: 7 0
Byte
voltage. (made by SMC)
1 Offset
Operating ambient temp: -10 to 50
Bit: 7 0 Byte
Pollution degree: Pollution degree 3 (UL508)
2 Offset
Bit: 7 0
Byte Technical documentation giving detailed specification information can be found on
3 Offset
the SMC website (URL http://www.smcworld.com).
4 6
28 30 Solenoid on side A
Outline Dimensions
29 31 Solenoid on side B Technical documentation giving detailed outline dimensions information can be
found on the SMC website (URL http://www.smcworld.com).
5 7
Accessories
Technical documentation giving detailed accessories information can be found on
the SMC website (URL http://www.smcworld.com).
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: +81 3-5207-8249 Fax: +81 3-5298-5362
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2011 SMC Corporation All Rights Reserved
fig.b
Double Double Double Single Double Double
4 6 Side A No. 0 2 3 5 Side A
3 4 Station 1 2 3 4
5 7 Side B No. 1 - 4 6 Side B
Free
0
0
0
0
6 4 2 0 6 4 2 0 4 0 4 0
Bit No.
Input No. 30 28 26 24 22 20 18 16 12 8 4 0
13 9 5 1
SI unit
14 10 6 2
31 29 27 25 23 21 19 17 15 11 7 3
7 5 3 1 7 5 3 1 7 3 7 3
Input side SI unit side
EX250-IE1 x 8 EX250-IE2/3 x 4
Contents
It detects when the voltage of the solenoid valve lowers
to approximately 19 V or less.
Detection of communication error in A to D on the input
side due to the broken fuse of the Input block.
Indication Content
Green lights up when power supply for solenoid valves is turned on.
PWR(V) Disappear when solenoid valve power supply voltage decreases
below 19 V.
Green lights up during operation (when power supply for SI unit is
RUN
turned on.)
DIA Red lights up when some failure is detected by self-diagnosis.
BF Red lights up when bus failure is detected.
( )
Inside of SI unit: 0.1 A or less
Input block: 1 A or less ( Depending on number of connecting
sensors and specifications)
(Depending on number of solenoid valve station and
specifications)
o C Storage ambient temp: -20 to 60 o C
URL http://www.smcworld.com