Vermont Castings SDDVTCBSB Installation & Operating Manual

Vermont Castings SDDVTCBSB Installation & Operating Manual

Sddvt series stardance, direct vent gas heater
Table of Contents

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Installation & Operating Manual
Installation and Appliance Setup - Care and Operation
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Call your dealer for questions on Installation, Operation, or Service.
NOTICE: SAVE THESE INSTRUCTIONS
SDDVT Series Stardance
Direct Vent Gas Heater
Models:
SDDVTCBSB, SDDVTBSSB, SDDVTBDSB,
SDDVTBMSB, SDVTSCCB, SDVTSCBS,
SDVTSCBD, SDVTSCBM
CERTIFIED
S
B
AFETY
ARRIER
DANGER
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this
appliance and shall be installed.
1
®
12734
Stardance Dv
cover
8/07
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death or property damage.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
– Do not try to light any appliance.
– Do not touch any electrical switch; do not use
any phone in your building.
– Leave the building immediately.
– Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
– If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause injury or
property damage. Refer to this manual. For assistance
or additional information consult a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket,*
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is for use only with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
* Aftermarket: Completion of sale, not for purpose of
resale, from the manufacturer.
3-90-20306760

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Summary of Contents for Vermont Castings SDDVTCBSB

  • Page 1 UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 2: Table Of Contents

    PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Vermont Castings stove. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
  • Page 3: Important Safety Information

    WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in The Stardance Direct Vent Room heater, Model Nos. SDDVTCBSB, carbon monoxide (CO) poisoning and possible death. SDDV TBSSB, SDDV TBDSB, SDDV TBMSB, SDV TSCCB,...
  • Page 4: Massachusetts Residents Only

    Gas Heaters combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 5: Pre-Installation

    (73 mm) Flue Collar L C 26-3/4" (680 mm) Supply Inlet 3" (76 mm) 14-1/2" 25-1/2" (355 mm) (648 mm) Figure 1 - Stardance dimensions. 12734 Stardance dim 8/07 djt Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 6: Installation Requirements

    Ne laisser jamais les enfants adhesive. toucher le panneau vitré. Une barrière visant à réduire le risque de brûlure par le hublot chaude est fournie avec cet appareil et doit être installé. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 7: Parallel Installation

    There are no other hearth requirements. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 8: Gas Specifications

    Refer to this manual for correct installation and operational pro- cedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 9: Vertical Termination

    **No Restrictor Plate of screw to of screw to Figure 8 - Vertical vent termination window. top edge of top edge of plate plate Figure 10 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 10: Vent Termination Clearances

    For installations using DuraVent pipe, parallel installations with minimum wall clearance have restricted access for connecting the Horizontal Vent Cap straps to the vent pipe. See the maker’s instructions for recommended installation procedures. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 11: General Venting Information - Termination Location

     Only permitted if veranda, porch, deck or balcony is fully does not meet these requirements. open on a minimum 2 sides beneath the floor. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 12: Termination Clearances

    3’ (914 mm) below the termination cap. 3. All gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap. Figure 12 - Termination clearances. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 13: Venting Requirements And Options

    All DuraVent Straight vent pipe sections have a net length 1-1/2" (37mm) less than the nominal dimension; i.e., a 6" (152 mm) Straight pipe section has an effective length of 4-1/2" (115 mm). Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 14: Assembly & Installation

    Rheostat also provides a range of fan speed settings 1/24/00 from Off (which overrides the snapstat function) to High. Unpack and inspect the Blower assembly. Confirm that the fan spins freely. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 15 Do not over tighten. • Attach the control knob to the rheostat shaft. • Use the wire tie to secure the fan and rheostat wire harnesses together. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 16: Venting System Assembly

    Wall finishing materials absence of local codes, with the National Fuel Gas Code, Caulking Material (noncombustible) ANSI Z223.1 (in the United States) or with the current installation code CSA B149 (in Canada). Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 17: Install The Vent Adapter Pipe

    5. Side Wall Terminations: Dry fit the outer elbow with the vertical outer vent and confirm the centerline alignment with the wall thimble opening. ST647 attach inner assy Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 18: Assemble Slip Sections

    NOT allow vent to sag below connection point to appliance. Figure 22 - Make sure the seams are not aligned to prevent unintentional disconnection. Figure 25 - Securing Vertical Pipe Sections Figure 23 - Slip Section Pilot Holes Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 19: Disassemble Vent Sections

    When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes. Figure 28 - Align and Disassemble Vent Sections Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 20: Divert Roof Run-Off

    2” (51 mm) (or the distance required if installing mm) in diameter. a second 90° elbow). Figure 32 NOTE: When using flex vent, the opening will have to NOTE: Always install vertical side wall horizontal venting be measured according to the 1/2” (13 mm) rise in 12” with a 1/4” rise for every 12” of run. (305 mm) vent run. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 21: Vent Termination Below Grade

    Wall Screws and Anchors Waterproof Seal Around Pipe 7" Pipe Vinyl Siding Wall Wall Plate Figure 34 - Use extension brackets to mount snorkel against Termination Cap recessed wall. Figure 33 - Horizontal Termination Cap on a Vinyl Siding Wall KT1498 ST219 cap on sidingT snorkel detail 12/6/99 djt Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 22: Vertical Through-The-Roof Application/Installation

    • Two sets of 45° elbow offsets may be used within the vertical sections. From 0 to a maximum of 8' (2.5 m) of vent pipe can be used between elbows. Figure 38 Figure 37 - Flue Restrictor Set at Maximum Restriction FP3043 restrictor 100 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 23: Venting System Assembly - Natural Vent

    (Figure 40) NOTE: The restrictor plate supplied with the stove is not used for Natural Vent applications. Trim Plate Figure 38 - Typical Vertical Venting Configuration ST933 Selkirk vertical venting 6/07 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 24: Install Log Set

    Complete the venting remove front according to the vent maker’s instructions. 4/20/01 djt Figure 43 - Release the latches to remove the glass frame. S T141 pull glass lat 10/ 99 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 25 Figure 47 - Completed Installation LG495 Figure 44 - Rear Log SDDVT logs complete 6/07 Rear Log LG497 SDDVT ember bed 6/07 Pilot Assembly Figure 45 - Ribs for Logs Lg493 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760 Rear log 6/07...
  • Page 26: Install On/Off Switch - Sddvt Models (Millivolt Only)

    1. Install the wall thermostat or switch in the desired location and run the wires to the stove location. Terminate these leads with 1/4" female connectors. 2. Connect the thermostat wires to the valve. (Figure 49) Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 27: Junction Box Wiring

    Mount the wall switch in to junction box and screw on cover. WARNING Do not connect wall switch to 110 V circuit. Figure 53 - Secure Blower assembly to lower back of the stove. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760 ST147ED RDV40 remove rear shroud 10/99...
  • Page 28: Connect The Gas Supply Line

    THIS APPLIANCE SHOULD BE CONNECTED TO THE GAS SUPPLY ONLY BY A QUALIFIED GAS SERVICE TECHNICIAN. FOLLOW ALL LOCAL CODES. THERE MUST BE A GAS SHUT-OFF BETWEEN THE STOVE AND THE SUPPLY. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 29: Signature Command Wiring Diagram

    Light WHITE BLACK WHITE BLACK BLACK Optional WHITE RADVTSC GREEN SCS 2 wire wiring Connector Pin To Contro l Box Figure 55 - Blower Wiring Diagram FP2684 BLOTSDVSC fan wiring Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 30: Install The Safety Barrier

    Ne laisser jamais les enfants toucher le panneau vitré. Une barrière visant à réduire le risque de brûlure par le hublot chaude est fournie avec cet appareil et doit être installé. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 31: Operating Instructions

    6/07 djt FP2453 hooded pilot flames Turn Turn clockwise counterclockwise to decrease to increase flame height flame height Figure 59 - Flame adjustment knob for SIT valve. FP390 FLAME ADJUSTMENT KNOB 11/21/96 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 32: Lighting And Operating Instructions

    4. Push in gas control knob slightly and turn clockwise 2. Turn off all electric power to the stove if service is to be to “OFF". Do not force. performed. 5. Close control access panel. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 33: Troubleshooting

    (high) causing and thermocouple. the pilot safety to drop out 2. Possible blockage of the 2. Check the vent terminal for blockage (recycling the flue gases) vent terminal Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 34: Read Before Lighting

    D. Do not use this appliance if any part of it has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 35 FP1913 FP1914 Pilot w sparker Switch box 1. Turn master switch to "OFF". 8/08 8/08 2. Turn off all electrical power to the appliance if service is to be performed. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 36: Signature Command Operating Instructions

    • Three Brightness Settings for Lights • Three Speed Control for Blower • On/Off Auxiliary • Programmable Timer to turn blower on and off Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 37 Hold the OFF q button while turning on the master switch (Beep twice then press any handheld remote button) 6-Hour Safety Shutdown Setup Press the ON p button and OFF q button simultaneously (Beep once for ON, twice for OFF) Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 38: Operating Instructions

    To reset, change to the desired settings and shut off by using the Memory Off commands and the system will be reset to those new settings. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 39: Initialization And Setting Up

    °F and °C within the first 5 seconds. The transmitter enters Manual Mode The LCD displays room temperature with the chosen unit. Figure 61 - Functional areas of LCD Display FP2646 TSFSC display Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 40: Functions And Operations

    Pushing and holding any key for more than 10 seconds until • Press the ON/up button to turn on the stove. The flame the display refreshes will also reset the transmitter. icon on the LCD displays High. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 41 • Slide down on the arrow buttons to exit TIMER mode There is no manual flame height and shut off the stove. Figure 68 adjustment. The fan speed will FP2654 also automatically adjust if turned on. smart mode Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 42 • When the fan button is flashing, slide up and down on the arrow buttons will turn the blower speed to High or Off directly without pressing the fan button again to confirm. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 43: Safety Features

    Figure 72 - Using the Mounting Base Power On Initialization FP2674 After the power-on initialization, the transmitter sends a signal mounting base to turn off the stove. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 44: Troubleshooting

    The sensor on the pilot Adjust sensor position Main burner doesn’t Go through is not in the flame or replace the pilot light (pilot flame too small)? Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760 FP1911...
  • Page 45 15 to 30 minutes, the flame should be yellow. If the flame is blue and candle-like in appearance, adjust glass or add more glass over ports. NOTE: The type of installation, vent system configuration, and wind effects may cause the flame patterns to vary. Sensor Thermopile Figure 73 - Pilot Flame FP2453 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760 hooded pilot flames...
  • Page 46: Fuel Conversion

    Place the assembly out of the way 6/07 turn screw on a flat, padded surface such as a counter protected by 6/07 a towel. • Remove the logset from the firebox. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 47 Figure 84 - Tilt ember bed slightly to correctly place on venturi and air shutter. ST919 Figure 81 - Remove pilot hood. tilt ember bed 6/07 CO105a gas conversion Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760 Pilot 1/28/00 djt...
  • Page 48 7/07 Figure 86 - The air shutter setting is 1/2" (13 mm) from the orifice bracket to the edge of the air shutter. CO142 air shutter meas 6/07 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 49 Relight the main burner in both the “HI” and “LO” positions to verify proper burner ignition and operation. Conversion is complete. Rubber gasket Figure 87 - Valve Regulator KT1196 SC valve regulator Figure 88 - Convert Control Box KT1193 conversion cap Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 50 Table 3. Air Shutter Adjustment Natural Gas Model Natural Gas High Altitude SDDVT/ SDVTSC 1/2" Open 1/2” Open 1/2” Open *LP models do not need re-orificed up to 4500’ (1,370 m) above sea level. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 51: Cleaning & Maintenance

    Une barrière visant à réduire le risque de brûlure Turn the pilot off before painting. Allow the heater to cool par le hublot chaude est fournie avec cet completely before painting. appareil et doit être installé. Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 52: Gasket Replacement

    Figure 90 - Release the latches to remove the glass frame. Do not use your stove if the flame pattern differs from that shown here. Contact your Vermont Castings dealer or a Gasket Replacement S T141 qualified technician for help.
  • Page 53: Wiring Diagrams

    RHEOSTAT / SNAPSTAT Thermostat wiring 1/11/00 djt Optional Blower Kit Schematic Diagram MOTOR ST153 rdv connections diag. 10/99 SNAPSTAT ON/OFF RHEOSTAT Figure 94 - Fan circuit. ST236 FK26 wiring diagram 12/99 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 54 In Fireplace Light WHITE BLACK WHITE BLACK BLACK Optional RADVTSC WHITE GREEN SCS 2 wire wiring Connector Pin To Contro l Box Figure 96 - Blower Wiring Diagram FP2684 BLOTSDVSC fan wiring Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 55: Service Parts List

    SDDVTCSBMSB (Majolica Brown) - End Manufacturing Date: October 2015 SDVTSCBD (Bordeaux) SDDVTBDSB (Bordeaux) SDDVTCSBDSB (Bordeaux) - End Manufacturing Date: October 2015 20 21 Part number list on following page. 03/18 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 56 Brown Majolica 30004895 Classic Black 30001279 Biscuit 30003301 End, Right Bordeaux 30006751 Brown Majolica 30004896 Door, Control 1301087 Glass Frame Assembly 30000127 Glass 1601691 Additional service parts on following page Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 57 Gas Valve Assembly, SDVTSC Series Only SRV80D0002 SRV80D0018 Control Box, SDVTSC Series Only SRV80D0019 AC Module SCS w/8’ Power Cord 3007360 SDVTSC Series Only Additional service parts on following page Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 58 Control Plate Assembly (Burner, Valve, Pilot) 20012493 Conversion Kits Conversion Kit, NG to LP 20012735K SDDVT Conversion Kit, LP to NG 20012903 Conversion Kit, NG to LP 20308380 SDVTSC Conversion Kit, LP to NG 20308414 Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 59: Optional Accessories

    Refer to Page 53 for wiring for complete installation procedures. diagrams. These remote controls are for use with standard millivolt models. ON/OFF Remotes ON/OFF Thermostat Remote RCB,RCMT TSST, RCST Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...
  • Page 60: Limited Lifetime Warranty

    Hearth & Home Technologies LIMITED LIFETIME WARRANTY Hearth & Home Technologies, on behalf of its hearth brands (“HHT”), extends the following warranty for HHT gas, wood, pellet and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture.
  • Page 61 WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. •...
  • Page 62 This warranty is void if: • The appliance has been over-fired, operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, deformation/warping of interior cast iron structure or components, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.
  • Page 64 Based on CSA P.4.1-2015 EFFICIENCY RATINGS ENERGUIDE RATINGS D.O.E. STOVE EFFICIENCY MODEL PERCENTAGE (AFUE PERCENTAGE) SDDVT Series 58.4 66.5 SDVTSC Series 58.4 66.5 352 Mountain House Road • Halifax, PA 17032 www.vermontcastings.com Vermont Castings • Stardance SDDVTSB Installation Manual_R10 • 04/18 3-90-20306760...

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