SMC Networks PFM5 Operation Manual

Flow Sensor
Operation Manual
PFM
Thank you for purchasing an SMC PFM5 Series Flow Sensor.
Please read this manual carefully before operating the product and make sure you
understand its capabilities and limitations.
Please keep this manual handy for future reference.
To obtain more detailed information about operating this product,
please refer to the SMC website (URL http://www.smcworld.com) or
contact SMC directly.
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or
equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", "Warning" or "Danger". They are all important notes for safety and must
be followed in addition to International standards (ISO/IEC) and other safety
regulations.
CAUTION indicates a hazard with a low level of risk which, if
Caution:
not avoided, could result in minor or moderate injury.
WARNING indicates a hazard with a medium level of risk
Warning:
which, if not avoided, could result in death or serious injury.
DANGER indicates a hazard with a high level of risk which, if
Danger:
not avoided, will result in death or serious injury.
Operator
This operation manual is intended for those who have knowledge of machinery
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenace of such equipment. Only those persons are allowed
to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling,
operating or providing maintenance to the product.
Safety Instructions
Warning
Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
Do not use the product for flammable fluid.
A fire or explosion can result.
Only dry air, N , CO and Ar are applicable.
2 2
Do not use the product in a place where static electricity is a problem.
Otherwise it can cause failure or malfunction of the system.
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
The following instructions must be followed during maintenance:
•Turn off the power supply
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance work.
Otherwise an injury can result.
Caution
Do not touch the terminals and connectors while the power is on.
Otherwise electric shock, malfunction or damage to the product can result.
After maintenance is complete, perform appropriate functional inspections and leak tests.
Stop operation if the equipment does not function properly or there is a leakage of fluid.
When leakage occurs from parts other than the piping, the product might be faulty.
Disconnect the power supply and stop the fluid supply.
Do not apply fluid under leaking conditions.
Safety cannot be assured in the case of unexpected malfunction.
NOTE
The direct current power supply used should be UL approved as follows
Circuit (class 2) of maximum 30Vrms (42.4 V peak) or less, with UL 1310
class 2 power supply unit or UL 1585 class 2 transformer.
The product is a approved product only if it has a mark on the body.
Summary of Product parts
Flow adjustment valve
Flow indicator LED
Lock ring
Power indicator LED
Connector
Piping port
(OUT side)
Mounting hole
Body
Piping port
(IN side)
Lead wire and connector
Item Description
Indicates the flow status. LED is flashing (Green) when flow is detected.
Flow indicator LED As the flow rate increases, the flashing rate increases.
LED is ON (Red) when the max. rated flow has been exceeded.
Indicates the power supply status. LED is ON (Green) when power is ON.
Power indicator LED
LED is ON (Red) when a system error occurred.
Connector Connector for electrical connections.
Piping port Connected to the fluid inlet at IN side and to the fluid outlet at OUT side.
Flow adjustment valve
Orifice mechanism to adjust the flow.
Lock ring
Used to lock the flow adjustment valve.
Mounting hole Used to mount the product on a DIN rail or directly to a panel.
Body The body of the product.
Lead wire and connector Cable to supply power and transmit output signals.
: The table shows the specifications when a flow adjusting valve is included.
Mounting and Installation
Installation
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) for more
information about panel cut-out and mounting hole dimensions.
Panel mounting
•Insert Panel Mount Adapter B (supplied as an accessory) into Section A of Panel Mount
Adapter A.
Push Panel Mount Adapter B from behind until the display is fixed onto the panel.
The pin of Panel Mount Adapter B engages the notched part of Panel Adapter section C
to fix the display.
•The switch can be mounted on a panel with a thickness of 1 to 3.2 mm.
Section C Section A
Insert
Panel Mount
Adapter A
Push
Panel
Panel Mount
Adapter B
Bracket
Bracket mounting
•Mount the bracket using the mounting screws supplied.
•The required tightening torque is 0.5±0.05 Nm.
Without flow adjustment valve With flow adjustment valve
(using ZS-33-M) (using ZS-33-MS)
Mounting
screws
Mounting
screws
•Install the product (with bracket) using the M3 screws (4 pcs.).
•Bracket thickness is approximately 1.2 mm.
DIN rail mounting (using ZS-33-R )
•Mount the DIN rail mounting parts using DIN rail mounting screws and joint screws
supplied.
•The required tightening torque of the DIN rail mounting screws and joint screws is
0.4±0.05 Nm.
Mounting hole
Bracket
Spring washer
Joint screw
DIN rail mounting
bracket
DIN rail is prepared by customer.
DIN rail is not suitable for port size F02 (G1/4).
DIN rail mounting screw
Piping
•Ensure that the metal piping attachments are tightened to the required torque.
(refer to the table below)
•If the tightening torque is exceeded, the product can be broken. If the tightening torque
is insufficient, the fittings may become loose.
•When connecting piping to the product, a spanner should be used on the metal piping
attachment only.
Using a spanner on other parts may damage the product.
•Avoid any sealing tape from entering inside the piping.
•Ensure that there is no leakage from loose piping.
Nominal thread size Required torque
Rc (NPT)1/8 7 to 9 Nm
Rc (NPT)1/4 12 to 14 Nm
Nominal size of screws Width across flats of attachment
Metal piping
Rc (NPT)1/8
attachment
Rc (NPT)1/4 17 mm
G1/8
G1/4 21 mm
•For one-touch fittings, insert the tube until it bottoms out, to ensure it cannot be pulled
out.
•Insertion with excessive force can cause damage.
•Ensure that there is no leakage after piping.
•Use this product within the specified operating pressure and temperature ranges.
•Proof pressure is 1.0 MPa.
Wiring
Wiring of connector
•Connections should only be made with the power supply turned off.
•Use separate routes for the product wiring and any power or high voltage wiring.
Otherwise, malfunction may result due to noise.
•Ensure that the FG terminal is connected to ground when using a commercially
available switch-mode power supply. When a switch-mode power supply is connected
to the product, switching noise will be superimposed and the product specification can
no longer be met. This can be prevented by inserting a noise filter, such as a line noise
filter and ferrite core, between the switch-mode power supply and the product, or by
using a series power supply instead of a switch-mode power supply.
Connecting / Disconnecting
•When mounting the connector, insert it straight into the socket, holding the lever and
connector body, and push the connector until the lever hooks into the housing, and
locks.
•When removing the connector, press down the lever to release the hook from the
housing and pull the connector straight out.
Square groove
Lever
Blue DC(-)
Black Analogue output
Lead wire and
White Select response time (input)
connector
Brown DC(+)
Connector
Select response time (input)
The response time can be selected to improve the stability of the analogue output, if the
output is unstable due to flow rate pulsation.
How to select the response time
Connect the response time input wire (white) to GND. While connected, the response
time will be 1.0 second, or 50 ms when not connected.
Troubleshooting
Error indication
Error name Error display Error type Troubleshooting method
Flow has exceeded the
POWER FLOW
Flow error upper limit of the rated Reduce the flow.
flow range.
Flow indicator is red.
System error.
System POWER FLOW Turn the power off and
The internal circuit may
error turn it on again.
be damaged.
Power indicator is red.
: If the error cannot be reset after the above measures are taken, then please contact SMC.
Refer to the SMC website (URL http://www.smcworld.com) for more information about
troubleshooting.
Specifications / Outline with Dimensions
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) for more
information about the product specifications and outline dimensions.
URL http://www.smcworld.com
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: +81 3-5207-8249 Fax: +81 3-5298-5362
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2011 SMC Corporation All Rights Reserved
Body