Sandpiper S05 Service & Operating Manual
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Sandpiper S05 Service & Operating Manual

Metallic design level 1 pumps
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2.00
SERVICE & OPERATING MANUAL
51
9.19
Original Instructions
233
7.19
Certified Quality
183
3/8" NPT AIR EXHAUST
SUCTION PORT(OPTIONAL)
1/2" NPT
ISO 9001 Certified
ISO 14001 Certified
1.42
36.12
7.19
183
UCTION PORT
/2" NPT
R.19
4.83
5.50
139.70
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2017 Warren Rupp, Inc.
All rights reserved
1.25
6.90
32
175.13
1.76
44.61
Model S05
4X
.38
MTG. HOLE
10
Metallic
Design Level 1
7.75
197
3.12
79.12
DISCHARGE PORT
1/2" NPT
AIR INLET
1/4 NPT
5.60
142.32
s a n d p i p e r p u m p
3.06
78
3.78
96
6.12
155
10.48
266.17
.
c o m
SUCTIO
1/2" RF
4X
ON A

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Summary of Contents for Sandpiper S05

  • Page 1 Original Instructions 79.12 1/2" RF 3.78 DISCHARGE PORT 1/2" NPT 1.76 ON A 44.61 6.12 7.19 Certified Quality Model S05 MTG. HOLE Metallic Design Level 1 3/8" NPT AIR EXHAUST AIR INLET 1/4 NPT 10.48 7.75 266.17 SUCTION PORT(OPTIONAL) 1/2" NPT 5.60...

  • Page 2: Safety Information

    • Equipment is always used to transfer electrically conductive fluids or • Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running For further guidance on ATEX applications, please consult the factory. Model S05 Metallic sandpiperpump s05mdl1sm-rev0317...

  • Page 3: Table Of Contents

    • Diaphragm Servicing SECTION 6: OPTIONAL CONFIGURATIONS ..19 • Solenoid Shifted Air Valve • Dual Port SECTION 7: WARRANTY & CERTIFICATES ..21 • Warranty • CE Declaration of Conformity - Machinery • ATEX Declaration of Conformity Model S05 Metallic sandpiperpump s05mdl1sm-rev0317...

  • Page 4: Explanation Of Pump Nomenclature

    II 2D c IP65 T100°C II 2D c IP **Pump option 0 is only ATEX compliant with non-wetted material option C S1F, M1F remove wetted material option X S15, S20 sandpiperpump • Model S05 Metallic Wetted Material Non-Wetted Pump s05mdl1sm-rev0317 ATEX Detail...

  • Page 5: Performance

    Performance S05 METALLIC MODEL S05 Metallic Performance Curve SUCTION/DISCHARGE PORT SIZE Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. • 1/2" NPT (Internal) or 1/2" BSP (Tapered) The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
  • Page 6 S05 Metallic (Aluminum Model) Dimensions in Inches. Dimensional tolerance: ±1/8" DISCHARGE PORT 1/2” NPT (INTERNAL) 1” NPT (EXTERNAL) ENCAPSULATED MUFFLER: 3/8” NPT EXHAUST PORT FOR OPTIONAL PIPING MUFFLER AIR INLET STYLES OR PIPING EXHAUST 1/4” NPT AIR IN SUBMERGED APPLICATIONS.
  • Page 7 S05 Metallic - Stainless Steel NPT Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 6.90 DISCHARGE PORT(OPTIONAL) 175.13...

  • Page 8: Dimensional Drawings

    Dimensional Drawings S05 Metallic - Stainless Steel ANSI Flange Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

  • Page 9: Principle Of Pump Operation

    MUFFLER source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. 1" DIAMETER AIR EXHAUST PIPING LIQUID LEVEL SUCTION LINE sandpiperpump Model S05 Metallic • s05mdl1sm-rev0317...

  • Page 10: Recommended Installation Guide

    To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio. sandpiperpump • Model S05 Metallic s05mdl1sm-rev0317...

  • Page 11: Troubleshooting Guide

    Inspect check valves and seats for wear and proper setting. Replace if necessary. Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388 sandpiperpump Model S05 Metallic • s05mdl1sm-rev0317...

  • Page 12: Composite Repair Parts Drawing

    Santoprene Diaphragm, PTFE Overlay Diaphragm, 476-199-357 Wetted End Kit PTFE Check Balls, PTFE Seats. Polyurethane Diaphragms 476-199-659 Wetted End Kit Polyurethane Check Balls, One-PIece Bonded PTFE/Nitrile Diaphragm, UHMW Check Valve Seats PTFE Balls, PTFE Seats. sandpiperpump • Model S05 Metallic s05mdl1sm-rev0317...

  • Page 13: Composite Repair Parts List

    Diaphragm, One.Piece Bonded 286.096.600 Diaphragm, Overlay Note: Kits contain components specific to the material codes. 312.110.157 Elbow, Suction 312.111.157 Elbow, Discharge ATEX Compliant NOTE: See Pages 11 and 12 For Full Explanation of Air Valve Options. sandpiperpump Model S05 Metallic • s05mdl1sm-rev0317...

  • Page 14: Material Codes

    363..FKM (Fluorocarbon) 661..EPDM/Santoprene ® out parts and pumps whenever possible, Color coded: YELLOW 666..FDA Nitrile Diaphragm, after any hazardous pumped fluids are PTFE Overlay, Balls, and Seals thoroughly flushed. 668..PTFE, FDA Santoprene /PTFE ® sandpiperpump • Model S05 Metallic s05mdl1sm-rev0317...

  • Page 15: Air Distribution Valve Assembly

    (Same as above 031.186.003 except item 1-E) 171.076.115 Hex Flange Capscrew 1/4-20 x .75 ATEX Compliant Note: Pumps equipped with this valve assembly are ATEX compliant when a metal muffler is used. sandpiperpump Model S05 Metallic • s05mdl1sm-rev0317...

  • Page 16: Step 8: Reassemble In Reverse Order, Starting With Step 3

    031.168.002 Air Valve Assembly damage the pump, and void factory warranty. 095.106.559 Body, Air Valve 031.132.000 Sleeve and Spool Set ATEX Compliant 560.101.360 O-Ring 165.122.558 End Cap 560.026.360 O-Ring 675.062.115 End Cap Retainer sandpiperpump • Model S05 Metallic s05mdl1sm-rev0317...

  • Page 17: Air Valve With Stroke Indicator Assembly

    (Includes all other items used on 031.166.000 above) For Pumps with alternate Mesh Muffler or Piped Exhaust: 031.169.000 Air Valve Assembly (Includes all items used on 031.167.000 above minus 1-H, 1-I and 1-J) ATEX Compliant sandpiperpump Model S05 Metallic • s05mdl1sm-rev0317...

  • Page 18: Pilot Valve Assembly

    For Models Equipped with Conductive Polypropylene Midsections Item Part Number Description 095.091.001 Pilot Valve Assembly 095.087.558 Pilot Valve Body 755.051.000 Sleeve (With O-Rings) 560.033.360 O-Ring (Sleeve) 775.055.000 Spool (With O-Rings) 560.023.360 O-Ring (Spool) 675.037.080 Retaining Ring sandpiperpump • Model S05 Metallic s05mdl1sm-rev0317...

  • Page 19: Intermediate Assembly

    (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. In the event of a diaphragm failure a complete rebuild of the center section is recommended. sandpiperpump Model S05 Metallic • s05mdl1sm-rev0317...
  • Page 20 Diaphragm Service Drawing - with Overlay Diaphragm Orientation Install diaphragm and spacer Torque: as shown above. 120 in/lbs Diaphragm Service Drawing - with One-Piece Bonded Diaphragm Orientation Install diaphragm and spacer as shown above. sandpiperpump • Model S05 Metallic s05mdl1sm-rev0317...

  • Page 21: Diaphragm Servicing

    Step 4: Push the threaded outer diaphragm plate through the center hole of the diaphragm. Note: Most diaphragms are installed with the natural bulge out towards the fluid side. S05, S07, and S10 non–metallic units are installed with the natural bulge in towards the air side.

  • Page 22: Solenoid Shifted Air Valve

    By alternately applying and removing 219.009.002 Solenoid Coil, 240VAC 60 H power to the solenoid, the pump cycles much like a standard SANDPIPER 219.009.003 Solenoid Coil, 12VDC pump, with one exception. This option provides a way to precisely control and 219.009.004...
  • Page 23 720.064.600 Seal (Alum Manifold) (not required) for reference. Failure to comply with the recommendations stated in this manual will 37* 900.004.115 Lock Washer damage the pump, and void factory warranty. 900.004.330 Lock Washer sandpiperpump Model S05 Metallic • s05mdl1sm-rev0317...

  • Page 24: Declaration Of Conformity

    Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ,SANDPIPER ® ® SANDPIPER Signature Series , MARATHON , Porta-Pump , SludgeMaster™ and Tranquilizer ®...
  • Page 25 EC / EU Declaration of Conformity The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: Warren Rupp, Inc. EN13463-1: 2001 A Unit of IDEX Corportion EN13463-5: 2003...

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