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Sandpiper S30 Service & Operating Manual

Metallic, design level 1
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SERVICE & OPERATING MANUAL
Original Instructions
Quality System
Environmental Management System
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Model S30
Metallic
Design Level 1
.
W W W
S A N D P I P E R P U M P
.
C O M

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Summary of Contents for Sandpiper S30

  • Page 1 SERVICE & OPERATING MANUAL Original Instructions Model S30 Metallic Design Level 1 Quality System Environmental Management System Warren Rupp, Inc. A Unit of IDEX Corporation 800 N. Main St., W W W S A N D P I P E R P U M P...
  • Page 2 IMPORTANT WARNING Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty. When the pump is used for materials that tend to settle out Be certain that approved eye protection and protective clothing prevent damage.
  • Page 3 SANDPIPERPUMP s30mdl1sm-rev0713...
  • Page 4 S __ ____ ____ ® 00. None SANDPIPER Painted Aluminum Cast Iron P0. 10.30VDC Pulse Output Kit Painted Aluminum w/PTFE P1. Intrinsically-Safe 5.30VDC, 30 3" Coated Hardware 110/120VAC 220/240 VAC Stainless Steel with Pulse Output Kit Stainless Steel Hardware P2. 110/120 or 220/240VAC...
  • Page 5 MODEL S30 Metallic Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. 20(34) 40(68) 60(102) 80(136)
  • Page 6 S30 Metallic, Flanged Ports SUCTION PORT 3” RF ANSI STYLE (#150) FLANGE 3/4 4 HOLES EQUALLY SPACED ON A 6 BOLT CIRCLE DIN FLANGE CONFIGURATION 80 DIN (10 BAR) FLANGE 19MM 8 HOLES EQUALLY SPACED ON A 160MM BOLT CIRCLE...
  • Page 7 S30 Metallic, Threaded Ports DISCHARGE PORT 3" NPT TAP BOTH SUCTION AND DISCHARGE PORTS ARE SUCTION PORT AVAILABLE WITH 3" NPT TAP 3" BSP TAPERED THREADS FRONT VIEW STANDARD INTEGRAL MUFFLER 1" NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS.
  • Page 8 by compressed air, nitrogen or natural gas. ① The main directional (air) control valve distributes ② over the inner surface of the diaphragm ③ from behind the opposite diaphragm ④ port ⑤ pressure , the rod connected diaphragms shift together creating discharge on one side and suction on the opposite side.
  • Page 9 Available Accessories: 1. Surge Suppressor Unregulated Air Supply to Surge 2. Filter/Regulator Surge Suppressor Suppressor 3. Air Dryer Pressure Gauge Shut-Off Valve Pipe Connection Surge Suppressor and (Style Optional) Flexible Connector Discharge Check Valve Shut-Off Drain Port Valve Muffler (Optional Piped Exhaust) Air Inlet Flexible Connector Vacuum...
  • Page 10 Symptom: Potential Cause(s): Recommendation(s): supply pressure). Remove pilot valve and inspect actuator plungers. Check air distribution system. supply pressure). Cavitation on suction side. Check suction condition (move pump closer to product). properly or sticking. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Use heavier valve ball material.
  • Page 11 Torque: 90 in.lbs. Torque: 360 in.lbs. Aluminum and Stainless Steel 500 in.lbs. Cast Iron Torque: 90 in.lbs. Torque Plate to Rod: 360 in.lbs. Torque Plate to Plate: 480 in.lbs. 600 in.lbs. Santoprene Service & Repair Kits 476-227-000 Air End Kit (Aluminum Center) 476-171-644 Wet End Kit 476-171-654...
  • Page 12 Item Part Number Description Item Part Number Description 518-143-112 Manifold, Suction 518-143-112E Manifold, Suction 3' BSP Tapered 518-171-010 Manifold, ANSI Flange Suction 518-171-010E Manifold, DIN Flange Suction (with Stainless Steel Hardware) 518-171-110 Manifold, ANSI Flange Suction 518-171-110E Manifold, DIN Flange Suction (with Stainless Steel Hardware) 518-171-156 Manifold, ANSI Flange Suction...
  • Page 13 ..and some purchased items ......Gylon is a registered tradename ......Santoprene is a registered tradename ........Compressed Fibre Ryton is a registered tradename ..

  • Page 14: Air Distribution Valve Servicing

    (Use with Aluminum Centers ONLY) Air Valve Assembly Parts List Air Distribution Valve Servicing Item Part Number Description 031-173-000 Air Valve Assembly 095-109-157 Body, Air Valve 031-139-000 Sleeve and Spool Set 132-029-357 Bumper 560-020-360 O-Ring 165-127-157 Cap, End 170-032-330 Hex Head Capscrew 1/4-20 x .75 706-026-330 Machine Screw...
  • Page 15 used with Integral Air Valve Assembly Parts List (Use w/Aluminum centers only) Item Part Number Description 031-183-000 Air Valve Assembly Air Distribution Valve Servicing 095-109-157 Body, Air Valve 031-139-000 Sleeve and Spool Set 132-029-357 Bumper 560-020-360 O-Ring 165-127-157 Cap, End 170-032-330 Hex Head Capscrew 1/4-20 x .75...
  • Page 16 (For NON-ATEX Cast Iron Centers) NOTE: CHECK GAP AFTER ASSEMBLY TO INSURE COMPLETE INSTALLATION OF RETAINING RING Air Valve Assembly Parts List Air Distribution Valve Servicing IMPORTANT and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will SANDPIPERPUMP s30mdl1sm-rev0713...
  • Page 17 NOTE: CHECK GAP AFTER ASSEMBLY TO INSURE COMPLETE INSTALLATION OF RETAINING RING Air Valve Assembly Parts List Air Distribution Valve Servicing Item Part Number Description 031-146-000 Air Valve Assembly 031-143-000 Sleeve and Spool Set 095-094-559 Body, Air Valve 132-029-552 Bumper 165-098-147 Cap, End 675-044-115...

  • Page 18: Pilot Valve Servicing

    Pilot Valve Servicing Pilot Valve Assembly Parts List Item Part Number Description 095-095-157 Valve Body 755-052-000 Sleeve (With O-Rings) replace if required. 560-033-360 O-Ring (Sleeve) 775-055-000 Spool (With O-Rings) 560-023-360 O-Ring (Spool) 675-037-080 Retaining Ring Reassemble in reverse order. For Pumps with Cast Iron Center Section Item Part Number Description...
  • Page 19 Intermediate Repair Parts List Intermediate Assembly Drawing intermediate pilot valve cavity. intermediate. Reassemble in reverse order. IMPORTANT When the pumped product source is at a higher pipe the exhaust higher than the product source to prevent siphoning spills. In the event of a diaphragm failure a complete rebuild of the center section is recommended.
  • Page 20 SANDPIPERPUMP s30mdl1sm-rev0713...
  • Page 21 Step 1: Step 8: On opposite side of pump, thread the removed, remove diaphragm assemblies from remaining assembly onto the diaphragm rod. Using a diaphragm rod. in a vise are recommended to prevent diaphragm reverse rod damage. to align holes, if alignment cannot be achieved Step 1.A: assemblies, rotate diaphragm and reassemble as described above.
  • Page 22 Wiring Diagram for ground Solenoid Shifted Air Valve Parts List (Includes all items used on Composite Repair Parts List except as shown) Item Part Number Description 893-097-000 Solenoid Valve, NEMA4 1 219-001-000 Solenoid Coil, 24VDC 219-004-000 Solenoid Coil, 24VAC/12VDC 219-002-000 Solenoid Coil, 120VAC 219-003-000 Solenoid Coil, 240VAC...

  • Page 23: Declaration Of Conformity

    Declaration of Conformity Manufacturer: Warren Rupp, Inc. ® , 800 N. Main Street, P.O. Box 1568, Mansfield, Ohio, 44901-1568 USA Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure, RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.

  • Page 24: Ec Declaration Of Conformity

    KEMA 09ATEX0071 X HDF25, HDF2, HDF3M, PB¼, II 1 D c T100 CE 0344 KEMA 09ATEX0071 X S05, S1F, S15, S20, S30, SB1, I M1 c KEMA 09ATEX0071 X SB25, ST1½, ST40, G15, G20, I M2 c KEMA 09ATEX0072 X...