Table of Contents
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SERVICE & OPERATING MANUAL
Model S07
Non-Metallic Design Level 1
Table of Contents
Engineering Data and Temperature Limitations .......................................................1
Explanation of Pump Nomenclature .........................................................................2
Performance Curve ..................................................................................................3
Performance Curve, Trihedral Model .......................................................................4
Dimensions: S07 Non-Metallic .................................................................................5
Metric Dimensions: S07 Non-Metallic.......................................................................6
Principle of Pump Operation.....................................................................................7
Installation and Start-up............................................................................................7
Air Supply .................................................................................................................7
Air Valve Lubrication .................................................................................................7
Air Line Moisture.......................................................................................................7
Air Inlet and Priming .................................................................................................7
Between Uses ..........................................................................................................7
Installation Guide ......................................................................................................8
Troubleshooting ........................................................................................................9
Warranty ...................................................................................................................9
Important Safety Information ..................................................................................10
Material Codes ....................................................................................................... 11
Composite Repair Parts Drawing ...........................................................................12
Overlay Option Drawing .........................................................................................12
Available Service and Conversion Kits ...................................................................12
Composite Repair Parts List ...................................................................................13
Air Valve Assembly Drawing and Parts List ............................................................14
Air Valve Assembly Servicing .................................................................................15
Air Valve with Stroke Indicator Drawing and Parts List ...........................................16
Air Valve with Stroke Indicator Servicing ................................................................17
Pilot Valve Servicing, Assembly Drawing and Parts List .......................................18
WARREN RUPP
s07nmdl1sm-rev0513
, IDEX AODD, Inc. • A Unit of IDEX Corporation • 800 N. Main St., P.O. Box 1568, Mansfield, Ohio 44901-1568 USA
®
Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
U.S. Patent #
400,210
5,996,627;
6,241,487
Solenoid Shifted Valve Drawing and Parts List ......................................................19
Solenoid Shifted Air Distribution Valve Option ........................................................20
Intermediate Assembly Drawing .............................................................................21
Intermediate Assembly Servicing ...........................................................................21
Modular Check Ball Valve Drawing ........................................................................22
Modular Check Ball Valve Servicing .......................................................................22
Modular Trihedral Check Valve Option Drawing and Parts List ..............................23
Modular Trihedral Check Valve Servicing ...............................................................24
Diaphragm Service Drawing, Non-Overlay.............................................................25
Diaphragm Service Drawing with Overlay .............................................................25
Diaphragm Servicing, Overlay Diaphragm Servicing ............................................26
Dual Port Option Drawing .......................................................................................27
Dual Porting Options ..............................................................................................28
Dual Porting of both suction and discharge ends of the pump ...............................28
Single Porting of the suction and dual porting of the pump discharge ...................28
Dual Porting of the suction and single porting of the pump discharge ...................28
Single Port Suction Repair Parts List .....................................................................29
Single Port Discharge Repair Parts List .................................................................29
Dual Port Suction and Discharge Repair Parts List ................................................29
Pumping Hazardous Liquids...................................................................................30
Converting the Pump for Piping the Exhaust Air ....................................................30
Exhaust Conversion Drawing .................................................................................30
Converted Exhaust Illustration................................................................................30
Pulse Output Kit Drawing, Option ...........................................................................31
Optional Muffler Configurations Drawing ................................................................32
CE Declaration of Conformity .................................................................................33
©Copyright 2013 Warren Rupp, Inc. All rights reserved.
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Related Manuals for Sandpiper S07B1P2PPNS000
Summary of Contents for Sandpiper S07B1P2PPNS000
- Page 1 SERVICE & OPERATING MANUAL U.S. Patent # 400,210 5,996,627; 6,241,487 Model S07 Non-Metallic Design Level 1 Table of Contents Engineering Data and Temperature Limitations ............1 Solenoid Shifted Valve Drawing and Parts List ............19 Solenoid Shifted Air Distribution Valve Option ............20 Explanation of Pump Nomenclature .................2 Performance Curve ....................3 Intermediate Assembly Drawing ................21...
- Page 3 CAUTION: Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time. SANDPIPER ® pumps are designed to be powered only by compressed air.
- Page 4 Level Brand Size Options Style Options Options Options Seat Options lbs (kg) Type S07B1P1PPNS000. 17 (8) 17 (8) S07B1P2PPNS000. S07B1K1KPNS000. 21 (9.5) 21 (9.5) S07B1K2KPNS000. S07B1N1NPNS000. 18 (9) 18 (9) S07B1N2NPNS000. S07T1P7PPNS000. 17 (8) S07T1P8PPNS000. 17 (8) 17 (8) S07T1PBPPNS000.
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Page 5: Performance Curve
S07 Non-Metallic Performance Curve Curve MODEL S07 Ball Valve Non-Metallic Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. 4 (7) 8 (13.5) 12 (20) -
Page 6: Performance Curve, Trihedral Model
S07 Non-Metallic Performance Curve, Trihedral Model MODEL S07 Trihedral Valve Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. 2 (3.5) 4 (7) 6 (10) -
Page 7: Dimensions: S07 Non-Metallic
Dimensions: S07 Non-Metallic Dimensions in Inches Dimensional tolerance: ± " *Discharge Port ¾" NPT (Internal) 1½" NPT (External) Manifold Can Rotate 90° From Vertical Centerline. Standard Encapsulated Muffler: 3/8" NPT Exhaust Port Air Inlet ¼" NPT For Optional Muffler Styles or Piping Exhaust Air in Submerged Applications. -
Page 8: Metric Dimensions: S07 Non-Metallic
Metric Dimensions: S07 Non-Metallic Dimensions in Millimeters Dimensional tolerance: ±3mm *Discharge Port ¾" NPT (Internal) 1½" NPT (External) Manifold can Rotate 90° From Vertical Centerline. Standard Encapsulated Muffler: Air Inlet 3/8" NPT Exhaust Port ¼" NPT For Optional Muffler Styles or Piping Exhaust Air in Submerged Applications. -
Page 9: Principle Of Pump Operation
PRINCIPLE OF PUMP OPERATION body, the pressure to the chambers 1/2" (13mm) in diameter between water from the compressed air supply This ball type check valve pump is reversed. The air distribution valve the pump and the piping to reduce and alleviates the icing or freezing is powered by compressed air and is spool is moved by a internal pilot valve... -
Page 10: Installation Guide
INSTALLATION GUIDE Top Discharge Ball Valve Unit Available from Surge Warren Rupp Dampener Limited to DA07 Surge Dampener 100 psi 020-049-000 Filter/Regulator Air Dryer CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure. -
Page 11: Troubleshooting
TROUBLESHOOTING What to Check: Undersized suction What to Check: Pumped fluid in air What to Check: Blocked discharge Possible Symptoms: line. exhaust muffler. line. Corrective Action: Meet or exceed Corrective Action: Disassemble C o r r e c t i v e A c t i o n : C h e c k f o r •... -
Page 12: Important Safety Information
RECYCLING IMPORTANT SAFETY WARNING INFORMATION Many components of SANDPIPER AODD ® Take action to prevent static pumps are made of recyclable materials (see sparking. Fire or explosion chart on page 9 for material specifications). can result, especially when We encourage pump users to recycle worn handling flammable liquids. -
Page 13: Material Codes
Butyl Rubber. Color coded: BROWN Tetrafluorocarbon (TFE) General Electric Co. Bronze, Bearing Type, Philthane (Tuftane) PTFE (Bronze and moly filled) Warren Rupp, SANDPIPER, Portapump, Oil Impregnated Carboxylated Nitrile Filled PTFE Tranquilizers and SludgeMaser are registered Die Cast Zinc Fluorinated Nitrile Blue Gylon tradenames of IDEX AODD, Inc. -
Page 14: Composite Repair Parts Drawing
Composite Repair Parts Drawing AVAILABLE SERVICE AND CONVERSION KITS 476-219-000 AIR END KIT Seals, O-rings, Gaskets, Bumpers Retaining Rings, Air Valve Assembly and Pilot Valve Assembly. 476-220-000 AIR END KIT for pumps equipped with Stroke Indicator (same components as above, except Valve Assembly with pins replaces Air Valve Standard). -
Page 15: Composite Repair Parts List
Composite Repair Parts List NOTE: See Pages 14 and 16 For Full Explanation of Air Valve Options. ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 031-166-000 Air Valve Assembly 360-099-360 Gasket, Spacer (Use with TPE Diaphragms Only) (Integral Muffler) 031-166-002 Air Valve Assembly 360-100-360 Gasket, Air Inlet... - Page 16 Air Distribution Valve Assembly Drawing MAIN AIR VALVE ASSEMBLY PARTS LIST Item Part Number Description 031-166-000 Air Valve Assembly 095-106-551 Body, Air Valve 031-132-000 Sleeve and Spool Set 560-101-360 O-Ring 165-122-551 End Cap 560-026-360 O-Ring 675-062-115 End Cap Retainer 530-031-550 Muffler 165-109-551 Muffler Cap...
- Page 17 A I R D I S T R I B U T I O N VA LV E Inspect the inner diameter of the Install the remaining end cap with IMPORTANT SERVICING sleeve (part of item 1-B) for dirt, o-rings and retainer. To service the air valve first shut scratches, or other contaminants.
- Page 18 Air Valve with Stroke Indicator Assembly Drawing, Parts List MAIN AIR VALVE ASSEMBLY PARTS LIST Item Part Number Description 031-167-000 Air Valve Assembly 095-106-559 Body, Air Valve 031-134-000 Sleeve and Spool Set 560-101-360 O-Ring 132.030.552 Bumper 165-123-147 End Cap 560-029-360 O-Ring 675-062-115 End Cap Retainer...
- Page 19 AIR DISTRIBUTION VALVE WITH Inspect the inner diameter of the Install the remaining end cap with IMPORTANT S T R O K E I N D I C ATO R O P T I O N sleeve (part of item 1-B) for dirt, o-rings and retainer.
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Page 20: Pilot Valve Servicing, Assembly Drawing And Parts List
Pilot Valve Servicing, Assembly Drawing & Parts List PILOT VALVE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 095-091-000 Pilot Valve Assembly 095-087-551 Valve Body 755-051-000 Sleeve (With O-rings) 560-033-360 O-ring (Sleeve) 775-055-000 Spool (With O-rings) 560-023-360 O-ring (Spool) 675-037-080 Retaining Ring PILOT VALVE SERVICING STEP #2: Disassembly of the STEP #3: Re-assembly of the... - Page 21 Solenoid Shifted Air Valve Drawing SOLENOID SHIFTED AIR VALVE PARTS LIST ITEM PART NUMBER DESCRIPTION 114-023-551 Bracket, Intermediate 893-099-000 Solenoid Valve, NEMA4 219-001-000 Solenoid Coil, 24VDC 219-004-000 Solenoid Coil, 24VAC/12VDC 219-002-000 Solenoid Coil, 120VAC 219-003-000 Solenoid Coil, 240VAC 241-001-000 Connector, Conduit 171-065-115 Capscrew, Flanged 1/4-20 x 1.00 4 618-050-150...
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Page 22: Solenoid Shifted Air Distribution Valve Option
(pumping rate). OPERATION The Solenoid Shifted SANDPIPER has a solenoid operated, air distribution valve in place of the standard SANDPIPER’s pilot operated, air distribution valve. Where a pilot valve is normally utilized to cycle the pump’s air distribution... - Page 23 Intermediate Servicing Intermediate Drawing Be careful to align the ends of ACTUATOR PLUNGER SERVICING the stem between the plungers when To service the actuator plunger first shut off the compressed air supply, inserting the stem of the pilot valve into the cavity of the intermediate.
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Page 24: Modular Check Ball Valve Drawing
Modular Check Ball Valve Drawing MODULAR CHECK BALL VALVE Remove the check valve seal SERVICING (item 33). Inspect the seal for cuts or Before servicing the check valves, pinched areas. Replace seal as needed. first shut off the suction line and then RE-ASSEMBLE THE MODULAR the discharge line to the pump. - Page 25 Modular Trihedral Check Valve Option Drawing The following parts are not used: ITEM PART NUMBER DESCRIPTION 050-028-354 Ball, Check 670-050-552 Retainer, Ball 722-081-552 Seat, Check Valve 720-051-600 Seat, Check Valve These parts are used in place of the parts listed above: 430-048-552 Retainer, Housing 132-019-360...
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Page 26: Modular Trihedral Check Valve Servicing
MODULAR TRIHEDRAL CHECK The trihedral valves (item 42) and DISCHARGE END VALVES IMPORTANT VALVE SERVICING valve inserts (item 41) can now be Install an o-ring (item 46) into the Before servicing the trihedral valves, removed. Separate the valve insert counterbore on the discharge end (top) Read these instructions first shut off the suction line and then from the elastomeric trihedral valve... -
Page 27: Diaphragm Service Drawing With Overlay
Diaphragm Service Drawing Diaphragm Service Drawing, Diaphragm Service Drawing with Overlay with One-Piece Bonded (Use With TPE Diaphragms Only) s07nmdl1sm-rev0513 Models S07 Non-Metallic Page 25... - Page 28 DIAPHRAGM SERVICING O N E P I E C E D I A P H R A G M turning counterclockwise. Inspect the Thread the stud of the remaining To service the diaphragms first diaphragm (item 14) for cuts, punctures, diaphragm assembly clockwise into the SERVICING (Bonded PTFE with shut off the suction, then shut off the...
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Page 29: Dual Port Option Drawing
Dual Port Option Drawing 1½" NPT or 1½" BSPT (External) ¾" NPT or ¾" BSPT (Internal) Connections ¾" NPT or ¾" BSPT ¾" NPT or ¾" BSPT Connection Connection 1½" NPT or 1½" BSPT External ¾" NPT or ¾" BSPT Internal Connections ¾"... -
Page 30: Dual Porting Options
DUAL PORTING OPTIONS SINGLE PORTING OF THE SUCTION IMPORTANT Several dual porting options are AND DUAL PORTING OF THE PUMP DISCHARGE possible. The pump can be converted Read these instructions to a dual port arrangement on both To convert the pump from the c o m p l e t e l y, b e f o r e the suction and the discharge ends. -
Page 31: Single Port Suction Repair Parts List
SINGLE PORT SUCTION REPAIR PARTS LIST ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 171-063-115 Capscrew, Flanged 5/16-18 x 1.25 115-143-080 Bracket, Free Standing (replaces 115-141-115) 171-063-308 Capscrew, Flanged 5/16-18 x 1.25 115-143-305 Bracket, Free Standing (replaces 115-141-115) 312-107-502E Elbow, 3/4" BSPT (replaces 312-107-502) 115-143-306 Bracket, Free Standing (replaces 115-141-115) 312-107-502N... -
Page 32: Pumping Hazardous Liquids
PUMPING HAZARDOUS LIQUIDS IMPORTANT INSTALLATION NOTE: CONVERTED ExHAUST ILLUSTRATION When a diaphragm fails, the pumped The manufacturer recommends PUMP INSTALLATION AREA liquid or fumes enter the air end of the installing a flexible hose or connection SAFE AIR EXHAUST pump. Fumes are exhausted into between the pump and any rigid plumbing. - Page 33 Pulse Output Kit Drawing PULSE OUTPUT KIT OPTION This pump can be fitted with a Pulse Output Kit. This converts the mechanical strokes of the pump to an electrical signal which interfaces with the Stroke Counter/ Batch Controller or user control devices such as a PLC.
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Page 34: Optional Muffler Configurations Drawing
Optional Muffler Configurations, Drawing OPTION 0 530-031-550 Integral Muffler uses (1) Cap and (4) 706-027-115 Machine Screw to hold it in place. OPTION 1 530-024-000 Sound Dampening Muffler screws directly into the Air Valve body. This muffler is equipped with a porous plastic element. -
Page 35: Declaration Of Conformity
Declaration of Conformity Manufacturer: Warren Rupp, Inc. , 800 N. Main Street, P.O. Box 1568, ® Mansfield, Ohio, 44901-1568 USA Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure, RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.